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Avalon Technologies Private Limited

Tambaram, Chennai, Tamil Nadu

| GST  33AACCA4147K1ZU

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Engineering Solutions

We are a leading Manufacturer of Process Engineering, Manufacturing Engineering, Design Engineering Services, Turnkey Assembly and Prototyping from Chennai, India.

Process Engineering
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Process Engineering

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The electronic manufacturing industry is evolving continuously and newer technologies come into fray every other day. In this scenario, optimal manufacturing performance is imperative and defining the processes involved in the development of a product attains critical importance. This requires understanding of the effect of individual parameters at various stages in the whole process.As processes gain dominance over products and time becomes a differentiator for market survival, process engineering gains greater priority. As the costs of inspection for quality control and assurance increases, the need for focused, metrics-based methodology is gaining relevance. This emphasizes the need to refer to historical data during the process development phase to infer quantitative results. Sienna is fully aware of this truth and uses Statistical Process Control tools for this purpose. At Sienna, we divide the process into strategically relevant stages so that we can estimate the effect of variations in these stages on cost and also the existing and potential sources of differentiation. We define the quality of a process by introducing a predefined way of defect classification and using process parameters that cause variation as a means to identify the inconsistencies in the process defines. We perform an SPC analysis to re-engineer an existing process.Sienna Corporation believes in efficient communication across various disciplines, cutting across virtual walls, to ensure effective technology transfer. We conduct a process walk-through to gain an idea on the cross-functional effects of the particular process. The rule is "not just faster but smarter and efficient processes''. We have a structured plan for reviewing our processes that includes statistical and analytical tools and overall process charting.The synchronization between various strategies is essential for building a robust process. At Sienna, each process is analyzed through extensive brainstorming sessions and scientific methods. Once the parameters and characteristics are identified, the metrics for calibrating the processes are chosen and the repeatability and reproducibility of the processes are determined. The processes are then immediately transferred to the production floor to ensure that the advantages are immediately passed on to our partners.All our solutions are aimed at enhancing the quality of our services and so have a customer-centric approach. The needs of our customers are clearly understood and translated into effective solutions. The constant re-engineering of our processes is an assertion of our commitment to provide quality solutions and services to our customers.

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Manufacturing Engineering
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  • Sienna Corporation is a global electronic manufacturing services provider and caters to a host of leading OEM companies in various market segments including networking, communications, power generation, medical, automotive, GPS, automation and power electronics sectors. Our capabilities are inclusive of but not restricted to PCB assemblies, cable assemblies, machined parts, sheet metal enclosures, turnkey products and total system integration. We have an experienced team of skilled engineers from various backgrounds to support the different technical needs.
  • Sienna’s production services are flexible and based on the customer needs and can handle low volume and high volume production of both high and low-mix products with equal efficiency. We can handle complete product life cycles starting from design to procurement, then manufacturing, shipment and distribution of the product to the end-market around the globe. Our manufacturing and assembly centers in different locations around the world facilitate quick response time and competitive pricing. The quality of our manufacturing services is the best in the industry and we have consistently demonstrated our commitment to meet and exceed customer expectations.

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Design Engineering Services
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Sienna Corporation has comprehensive experience and expertise to provide our customers with innovative and futuristic design services to develop products with a competitive edge in the market place. Our in-house design team can work independently or in coordination with our partners’ team to provide unique design experiences. The challenge faced by the design teams across industries is to provide optimal designs at tight budget and time lines. Sienna has the ability to critically re-assess processes and explore faster, smarter and cost-effective ways of doing them. Redefining processes and aligning ourselves to the evolving needs of our clients has become one of the concurrent activities of our organization. We offer a wide range of engineering design services using the latest design tools for drawings and illustrations and CAD models describing solutions.
Sienna has the capability to provide integrated solutions and services to our clients, starting from design to the final shipment of the products. This helps us to enforce our commitment to providing flexible and cost effective solutions. Our services ensure a hassle free transition from the product design table to the production shop floor. Our experienced team introduces key manufacturing, assembling and testing features before releasing the design for production. The DFx services we offer fall under the following categories.
Design for manufacturing
Design for test
Design for assembly
Design for procurement
Our cross-functional teams will discuss your needs to develop product designs that are quick, efficient and easy to manufacture. If you can dream a design, we can give it a solid form, keeping feasibility constraints to a minimum. Our innovative designs will reduce the efforts expended in attaining the desired quality and hence reduce the likelihood of defective products. Sienna’s web-centric supply chain further helps in identifying the availability of resources by accurate linking and also has the expertise to suggest alternate components when needed. Our personnel are skilled to handle your product design ideas and streamline them into reliable products. Our ability to seamlessly integrate ourselves as valuable extensions of our partners has propelled us to the fore in the electronic manufacturing services sector. Our design services offer a wide range of benefits to our partners.
Cost-effective solutions
Faster time to market
Reduced design revision
Easy identification of flaws and reduction of scrap
Ease of re-engineering
Minimum effort in terms of processing and handling

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Manufacturing Engineering
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  • Sienna Corporation is a global electronic manufacturing services provider and caters to a host of leading OEM companies in various market segments including networking, communications, power generation, medical, automotive, GPS, automation and power electronics sectors. Our capabilities are inclusive of but not restricted to PCB assemblies, cable assemblies, machined parts, sheet metal enclosures, turnkey products and total system integration. We have an experienced team of skilled engineers from various backgrounds to support the different technical needs.
  • Sienna’s production services are flexible and based on the customer needs and can handle low volume and high volume production of both high and low-mix products with equal efficiency. We can handle complete product life cycles starting from design to procurement, then manufacturing, shipment and distribution of the product to the end-market around the globe. Our manufacturing and assembly centers in different locations around the world facilitate quick response time and competitive pricing. The quality of our manufacturing services is the best in the industry and we have consistently demonstrated our commitment to meet and exceed customer expectations.

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Turnkey Assembly
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Turnkey Assembly

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  • Sienna Corporation provides highly cost-effective complete Turnkey solutions that include services starting from engineering design assistance to worldwide shipping and distribution to our OEM partners in various industries segments. Our electronic and electromechanical assemblies are tailor-made to match customer specifications. Our strategic procurement locations in Southeast Asia help us dramatically reduce your per unit costs in spite of adhering to the quality requirements at the highest level.
  • Sienna is a one-stop, end-to-end solutions provider for Turnkey Assemblies. We take care of your products right from procurement stage to production while you can concentrate on your core business functions for a better market realization of your products. We can also help you with value-added services like documentation for any user guides or manuals, handling global logistics or inventory management for the assembled product. The highlights of our services include
  • Maintaining state-of-the-art technology with constant re-investment to upgrade the existing capacities. We can handle prototyping, pilot run or high volume production effectively.
  • A web-based supply chain that will help in procuring all the necessary components depending on the requirements.
  • Offering logistic facilities like drop shipment and dispatch on request.
  • A highly motivated team of well-trained and experienced professionals deployed to meet all our production needs.
  • Special warehouses for inventory management that facilitate multiple storage. All our inventory and production processes support just-in-time requirements.
  • We offer electromechanical assembly, PC boards assemblies and back plane assemblies, cable assembly, fiber optic assembly, sheet metal, system integration and system and component testing services. We adopt some of the most effective management practices to reduce customer and vendor lead times and shorten the manufacturing cycle time. We have extensive experience in offering turnkey solutions to a variety of industries. Some of them are Networking, Industrial automation, Telecommunications and Consumer electronics.

 

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Prototyping
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Prototyping

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It involves the creation of a result-based design method that offers the customer a quick glimpse of the intended designs and processes. The advantage is that the inherent flaws in the design are exposed at the initial stages of product development and can be taken care of early. Sienna offers prototyping facilities to our global partners at all our production facilities. Our manufacturing services can be provided as a complete package including expert design, manufacturing and testing services. We review all the prototype assemblies to check if they meet manufacturing specifications and explore the production feasibility and volume viability aspects along with our customers design teams before putting up the design for production. Speed of development, quality of product and cost-effective service are the important factors that have put us ahead of competition. We can develop prototypes in just a few days.
Sienna uses the philosophy of Design for Manufacturability to test and review the prototype before it enters volume production. In collaboration with our partners’ teams, our DFM engineering group checks whether the design that is being developed is optimized and robust for volume production and we use strategic methods for this verification. Thus, our services allow our partners to greatly cut down on design revision time, ensure better quality of product and also increase yield. A few other augmented benefits of our DFM services are repeatability of processes, design improvement and traceable evolutionary stages of product design. Sienna Corporation's DFM is a proven design methodology which proactively designs products to optimize all manufacturing functions.
In partnering with us, our customers can reap benefits such as
Minimum documentation
Reduced lead time between product design and production
Reduced design flaw
Avoid expensive tooling costs
Design for Manufacturability review
Smooth transition from prototype to volume production

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