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Axis Thermal Engineering Company

New Siddhapudur, Coimbatore, Tamil Nadu

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Gas Burner

We are manufacturer, exporter and supplier of Gas Burner. This product is manufactured by professionals by using excellent quality raw material and latest techniques.


Gas Burner 1562
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Gas Burner 1562

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Gas Burner 1562

1562 Gas Burners are designed to give maintenance free operation using heavy oil, light oil, or gas. There are no “Superfluities” on this burner – it has a heavy cast iron body of clean design that avoids clogging even when used on tough jobs such as forge furnaces fired with heavy oil.

Burners Competency

The total air capacity of the burners is listed under list 1 for single blower supplying at 20”wg combustion air and 22”wg atomizing air for light oil operation and 22”wg combustion air and 38”wg atomizing air for heavy furnace oil operation. Use list II and III when selecting separate blowers for combustion and atomizing air. For sizing blowers or burners at other pressures, add figures from the list II and III to get total capacity.

Capacities shown in list II is for operation on gas with the air shuttled closed. On oil operation these capacities are increased 20% the additional air supplied through the atomizing air connection. When burning either gas or oil with the shutter open, burner capacities may be doubles if furnaces conditions assure sufficient secondly air.

Function of the Burner

Oil with a viscosity of 70 to 90 seconds Redwood I and a pressure between 25 and 30 psi, should be supplied to an air/oil ratio controller which will deliver oil to the burner at a pressure proportional to the main at all firing rates. The atomizing air pressure at the burner may be as low as 21”wg when using distillate oil, 38”wg when using heavy oil.

The 1562 burners can be operating on any gas of 2000 to 12800 kcal per cu.ft heating value. Switching from gas to oil operation or oil gas may be done quickly without furnace shutdown, simply by turning off one fuel valve and opening the order.

Burner Assembly

 

The heavy cast iron body can stand much abuse. All internal parts of the 1562 burner are machined. The smooth surfaces stay free of oil deposits and dirt, thus greatly minimizing the need for cleaning oil is, put though the burner in a straight passage having a large cross-sectional area permitting visual inspection for clogging and easy cleanout if necessary. The burner oil valve is a non-plugging V-port oil valve which produces small and uniform flow rate changes throughout the 180°c sweep of the control handle.

Model No: 1562

Size: 3 – 7A

Firing rate: 8 Kg to 80 Kg/Hr (LPG)

Technical Name: Gas Burner, Natural Gas Burner, LPG Burner, Biogas Burner, Methane Burner, Producer Gas burner.

Where can be used: Heat treatment furnace, Direct Melting, Aluminium Melting, Bale out furnace, Non-Ferrous melting. Tilting furnace, Rotary furnace, Reverbaratory furnace, Salt bath furnace, Re-Heating furnace, Ingot Furnace, Rolling mill, Pre-heating Burner.

Product Description: A burner made with CI body has a primary and secondary air ports, supplied with Air Butterfly valves, Burner block, Precise control oil Valve (SOV) as a Package. Burner is used in the applications, where Fuel will be Diesel, LPG, Natural Gas, Producer gas etc.,This burner is specially designed to avoid localized Heating. It is designed to give 100% Combustion efficiency even with High carbon oil.

Advantages: Fuel Efficient by Better Atomization Uniform Heat Transfer, 10% savings will be possible by interchanging with any make burner.

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Fire All Gas Burner
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Fire All Gas Burner

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FIRE ALL GAS BURNER – 1514

These hardy nozzle-mix burners have been used for many years on high temperature furnaces such as those for forging steel, melting aluminum or brass, and reheating steel bars or ingots… and on low temperature ovens and air heaters. Their sealed-in construction allows maximum efficiency through close control of air/gas ratio, furnace atmosphere, and furnace pressure-all contributing to better product quality. 1514 Fire all burners, as the name suggests, are appropriate for an extensive industrial heating applications. Nominal capacities range from 3 to 84 mkcal/hr.

COMBUSTION PERFORMANCE

2514 Burners are better with 200% or more excess air. They may also be operated with excess fuel without forming carbon if additional combustion air is available in the furnace near the burner. Excess fuel limit with heavy oil is 50% as atomization deteriorates at richer ratios. Burners can be turned down to atomizing air only, but stability limits vary depending on burner size, grade of oil, and furnace atmosphere. For prolonged operation on atomizing air only in furnaces over 1200°C specify an alloy burner nose. Burners are suitable for some preheated combustion air applications (up to 350°c). Oil viscosity at the burners should not exceed 90 seconds R.W.1; oil pressure at the Ratiotrol should be between 25 and 30psi. Minimum atomizing air pressure at the burner is 24’ wg for light oil, 42” wg for heavy oil.

BURNER BLOCKS/ INSTALLATION

Burner blocks are cast refractory rated foe 1500°C furnace temperature. They are replaceable in the field, except for the 1514-10A whose mounting must be returned to the factory fir burner block replacement (or purchase a spare mounting plate with a burner block cast onto it). Burner blocks should be supported securely in the furnace wall by a layer of Castable refractory (not installation) at least 9” thick all around the burner block, extending back to the furnace shell and securely anchored to it. For furnace walls thicker than the length of the burner block, the tunnel beyond the end of the burner block should be flared 30-45° from the centerline, starting at the OD< of the burner block.

 

JACKETED BURNER BLOCK. 1514 Burner are available with support jackets around the burner block for applications where the burner block is not supported by furnace refractory. Jackets are available in three difference metals and have maximum temperature ratings for each. They must be protected with sufficient insulation so as not to exceed rated temperature. Maximum temperature rating for jacket metals depends upon frequency of heat-up/cool-down cycles. As an example, batch annealing furnaces that are heated and cooled every day should use the “intermittent exposure” ratings. Continuous annealing furnaces that remain at the same temperature for months at a time, can use the higher” continuous:” ratings.

FLAME SUPERVISION

Flame safeguards are recommended for all installations. An ultraviolet cell will monitor pilot or main flame. Pilots must be interrupted after a preset ignition period (usually 15 seconds) so flame detectors monitor main flame only.

WORKING NATURE

Control: Normally, air primary with a cross-connected, pressure balance regulator turndown, use a (biased) regulator, or throttle gas only. To protect burner from heat damage, do not set air below 2” wg in an 850°C furnace, or below 3” wg at 1000°C (whether gas is on or off). Gas pressure requirement. About 2” wg at the burner for natural gas on stoichiometric ratio; about 1/5 of the air pressure for oven gas. Preheated air: 1514 Burners are suitable for some applications with air preheated to 400°C.



Additional Information:

  • Item Code: 1514

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Gas Burner
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Gas Burner

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XCES AIR FUEL/GAS BURNER 3422

Model No: 3422

Size: 2 – 8A

Firing rate: 5 LPH to 120 LPH (or) 5 KG to 120 KG/Hr (LPG)

Technical Name:

Gas Burner, Natural Gas Burner, LPG Burner, Biogas Burner, Methane Burner, Producer Gas burner, Burner, Diesel Burner, Light oil Burner, Dual fuel Burner.

 

Where can be used:

Ladle Preheater, Heat treatment furnace, Core Oven, Paint drying oven, Hot air Generator, Dryer, Oven, Calciner, Ceramic Kiln, Light oil applications, Indirect Melting, Aluminium Melting, Bale out furnace, Non-Ferrous melting.


Product Description:

A burner made with CI body, has a Primary and Secondary air ports, supplied with Air Butterfly valves, Burner block, Precise control oil Valve (SOV) as a Package. Burner is used in the applications, where Fuel will be Diesel, LPG, Natural Gas, Producer gas etc, this burner is specially designed to avoid localized Heating, and also designed to pass 350% Xces air with burner.

 

Advantages:

Fuel Efficient by Better atomization. Uniform heat transfer, 10% savings will be possible by interchanging with any make burner.

 

Specialties:

Manual Operating Burner, Automatic Burner, Air/Fuel ratio Regulating System Mass Flow control System, Pressure Balancing System.


Optional Accessories:

Preheated combustion air up to temperature of 350C (Max) for fuel saving up to 40%.

 

Allied Products:

Burner block, Sensitrol oil valve, Precise control valve, Screwed type butterfly valve, Primary air control Valve, Secondary control Valve, Air/oil Ratio regulator, Zone Control valve, Pilot ignition system, UV Flame sensor, Pumping & heating unit, Centrifugal air Blower, Temperature controlled burner.

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Xces Air Gas Burner 1422
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Xces Air Gas Burner 1422

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XCES AIR GAS BURNER 1422

Model : 1422

Size: 2 – 8A

Firing rate: 5 KG to 120 KG/Hr (LPG)


Technical Name:

Gas Burner, Natural Gas Burner, LPG Burner, Biogas Burner, Methane Burner, Producer Gas burner.

 

Where can be used:

Ladle Preheater, Heat Treatment Furnace, Core Oven, Paint Drying Oven, Hot Air Generator, Dryer, Oven, Calciner, Ceramic Kiln, Light Oil Applications, Indirect Melting, Aluminium Melting, Bale Out Furnace, Non-Ferrous Melting.


Product Description:

A burner made with CI body has a primary and secondary air ports, supplied with Air Butterfly valves, Burner block, Precise control oil Valve (SOV) as a Package. Burner is used in the applications, where Fuel will be Diesel, LPG, Natural Gas, Producer gas etc., This burner is specially designed to avoid localized Heating, and also designed to pass 350% Xces air with burner.


Advantages:

Fuel Efficient by Better Atomization. Uniform Heat Transfer, 10% savings will be possible by interchanging with any make burner.


Specialties:

Manual Operating Burner, Automatic Burner, Air/Fuel ratio Regulating System, Mass Flow control System, Pressure Balancing System,


Optional Accessories:

Preheated combustion air up to temperature of 350C (Max) for fuel saving up to 40%.


Allied Product:

Burner block, Sensitrol oil valve, Precise control valve, Screwed type butterfly valve, Primary air control Valve, Secondary control Valve, Air/oil Ratio regulator, Zone Control valve, Pilot ignition system, UV Flame sensor, Pumping unit, Centrifugal air Blower, Temperature controlled burner.

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Cast Iron Gas Burner
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Cast Iron Gas Burner

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PERFORMANCE FROM FUEL RICH TO XCES AIR WITH LOW NOX EMISSIONS

These sealed-in, nozzle-mix burners are stable over a wide range of air/gas ratios from large amounts of Xces air, to stoichiometric (chemically correct air/gas ratio); up to 50% Xces fuel (provided additional air for combustion is supplied to the furnace near the burners). Burner can be ignited at rich, lean or correct air/gas ratio, then immediately turned to high fire. NO emissions are low for all air/gas ratios. The most common ratio control system for 1422 Burners uses a cross-connected regulator. When appropriate for the application, fully metered flow systems and fuel only control are very satisfactory. Required gas pressures are low: 2” wg at burner for coke oven gas, less for natural gas.

ADVANTAGES OF XCES AIR

Xces air can improve temperature uniformity by avoiding hot spots in front of burners, by churning furnace atmosphere to reduce stratification, and by creating positive furnace pressure to eliminate cold air infiltration. Xces air can give very high effective burner turndown. Thus a furnace used for high temperature work (such as heat treating at 1000°C with burner firing on stoichiometric air/gas ratio can also be used for low temperatures jobs (such as drawing or drying at 300°C) with burners firing on lean (Xces air) air/gas ratio. There is a potential increase in fuel consumption because of heating extra air. The benefits, such as better products from improved heating, far outweigh the small increase in fuel costs.

APPLICATION TEMPERATURES

The 1422 burners can be used with chamber temperatures up to 1100°C. If furnace temperature could rise above 850°C after shutdown, some air should be maintained through the burner to prevent overheating.

STANDARD CONSTRUCTION

 

Burner bodies are heat resistant cast iron with Inconel air tubes. Mounting plate and title assembly can be separated from the burner body for installation convenience. Air and gas connection can be rotated in 90° intervals. When reassembling the burner, the pilot and flame detector notches in the tile and mounting must be in proper alignment with the pilot and flame detector connections on the burner body. Burner is complete with cast iron mounting plate and 9” long 1500°C Castable burner tile which must be supported and sealed in a hard refractory furnace wall. When the furnace wall is thicker than the tile length, the tunnel beyond the end of the burner tile should be flared at a 30° or greater included angle, starting at the OD of the tile.

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