Beumer Technology India Pvt Ltd

Naurangpur Sector - 78, Gurgaon, Haryana
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Company Factsheet

Nature of Business
Manufacturer

Beumer Technology India Pvt Ltd - Manufacturer of pipe conveyor, apron conveyor & belt conveyor in Gurgaon, Haryana.

Products & Services

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Pipe Conveyor

Ball Bearing
The Pipe Conveyor is an enclosed curve going transportation system for all kinds of bulk materials. At the loading and discharging points, the conveyor system is identical with open troughed conveyors. The difference starts after the loading point, where the belt is formed into its typical tubular shape by special idler arrangements over a certain distance and finally is led through idler panels with hexagonal cut outs and offset idler arrangement. At the discharging point, the belt opens automatically after the final idler panel and transfers the material to its next destination.

Due to its tubular shape, the conveyor is able to manage horizontal and vertical curves as well as high inclinations. The enclosed transportation system not only protects the conveyed material against external influences such as climatic conditions, it also avoids material loss and spillage and thus, protects the environment.

The Pipe Conveyor also meets special requirements such as simultaneous material transport in the upper and lower strand and downhill transport with power-regeneration. It serves the cement and power plants, port handling concepts as well as chemical, steel and mining industries.

BEUMER belt conveyors: flexible in every situation

  • Pipe diameters between 150 and 650 mm
  • Centre distance up to 10 km
  • Curve radius depending on material and topography:
    min. 300 x diameter for fabric belts
    min. 600 x diameter for steel wire belts
  • Angles of inclination up to 30° depending on the material to be conveyed
Advantages:
  • Protection of the conveyed material against external influences
  • Protection of the environment against escaping material by dustfree transport
  • Possibility of tight curve radii
  • Realization of steep inclination
  • Low space requirements
  • No need for transfer towers
  • Adaptation ability to topographic requirements
  • Possibility of downhill transportation
  • Simultaneous double load transport of different kinds of material in the upper and lower strand
  • Low investment costs
  • Low maintenance costs
  • High operational safety

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Apron Conveyor

Ball Bearing

High temperatures, complex configurations, overcoming extreme heights - thanks to a comprehensive product range, BEUMER apron conveyors are ideally matched to the special demands involved in the transportation of hot materials.

The tried-and-tested mechanical components of apron conveyor technology are the basis for extreme reliability and problem-free operation. The use of highquality construction materials in combination with technologies developed down to the last detail and manufacturing precision ensure a long service life and guarantee significant economic benefits.

High temperatures,
extreme conveyor heights

Hot materials discharged from the oven cooler at temperatures of up to 600 °C place particularly high demands on conveying equipment. BEUMER apron conveyors offer a choice of cell widths ranging from 500 to 2,000 mm, axis intervals of up to 250 m and transportation volumes of up to 1,255 m3/h to provide optimum system solutions.

An impressive
range:Apron conveyor:

The apron conveyor is an economical design for horizontal and inclined conveying up to 28°. An extremely lowcost unit preferred for applications of up to 45° inclination.

Bucket/belt conveyor:

The bucket/belt conveyor is a special design utilizing a steel cable reinforced belt instead of a double side-bar chain as the traction element. Particularly effective with high conveying rates combined with large center distances and extreme conveying heights.

Hinged apron conveyor:

The hinged apron conveyor is a sturdy design for horizontal and slightly inclined transport. Additional partitions make inclinations up to 35° possible.

Hinged bucket conveyor:

The hinged bucket conveyor is used exclusively with varying conveyor routes along with steep inclines and narrow radii (s-curves). The deep buckets with hinges located at the upper edges allow for a low construction height and form a completely sealed conveyor strand.

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Belt Conveyor

Ball Bearing
For many years BEUMER Group has been successfully supplying systems and plants for bulk material and piece good transport worldwide. Since its foundation BEUMER Group has substantially shaped technical development in the conveying technology sector and, with its belt conveyors, can always offer you the right solution for your transport requirements.

There are many good reasons to buy a BEUMER Group belt conveying system. In rough terrain, the transport of goods - for example by truck - involves significant effort and costs. When using a BEUMER belt conveyor, you save time and energy, accompanied by negligible personnel costs.
At the same time you contribute to environmental protection thanks to reduced CO2 emission, as well as lower noise and sound emissions compared with truck and rail transport.

Quick amortisation of the systems due to high savings potential, as well as low maintenance costs and a smart feed control enabling a cost-efficient material feed are further winning arguments. Sophisticated drive technology, low-wear and low-maintenance components of high quality reduce system charge and increase service life.
BEUMER belt conveyor: efficient and ecological solutions for bulk material and piece good transport. Designed for decades.

Simply ecological:
energy recovery with
descending transport

In case of descending transport, the motors are run in regeneration mode enabling the generation of electrical energy from the kinetic energy of the transported material.
The motors, which are run in motordriven and regeneration mode, are mostly adjustable. This permits an optimum load distribution over the drive units at different operating conditions.

In certain loading conditions, the system is run in regeneration mode. The generated electric energy is fed to the mains by a regenerative feedback unit, enabling a reduction in operating costs of the complete system.

At a
glance:
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Alternative Fuel Handling

Ball Bearing
The required energy input causes about 40% of the production costs for the manufacture of cement. Therefore apart from standard combustibles like coal, fuel oil and gas the so called alternative fuels are of considerable interest, besides a useful waste disposal their utilization offers important economical advantages.

Next to waste oil, scrap tires, shredded tires, well as shredded wood, synthetic materials,and oil saturated mineral substances are suitable waste or secondary fuels. Possible alternative fuels are available in large quantities and at a favorable price. They can be disposed in the high temperature process of the rotary kiln systems of cement plants without any risk. There is neither a danger of inadmissible environmental pollution like toxic emissions nor a reduction of the quality of the cement.

BEUMER Group has developed a special technology for the utilization of alternative fuels in the high temperature process of rotary kilns which has proven its viability in a large number of installations supplied to the cement industry. Due to the continuous improvement of this technology using the important experience gained a standard of high quality and reliability could be achieved.

Apart from scrap tires there is also a strong requirement for the thermal utilization of rubber shreds as well as other complementary combustibles which are mostly shredded such a synthetic materials, wood or oil saturated substances, mineral materials from the food industry and waste oil regeneration.

Therefore, modern concepts aim at a flexible use with a quick adjustment to the different types of fuels. Thus the user has the advantage of adjusting his energy balance with regard to the costs always to the present market situation.

The BEUMER Group system technology is designed to meet these particular demands of construction and functionality. Due to the modular design of all construction groups and system components, each project can be individually planned with regard to capacity requirements.

For more than two decades BEUMER Group has gained experience in the development of systems for the burning of secondary fuels and during this period a large number of projects has been realized. Knowledge, supplies, and engineering services are part of the support when dealing with BEUMER Group. Experience as well as the continuous development in the field of the energetic utilization of solid waste fuels have led to the demand for an exploitation of all products offered in this market.


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Bulk Material Loading Technology

Ball Bearing
Fluidisation plates enable an easy discharge of fine and powdery bulk material avoiding the formation of lumps. This fine and powdery bulk material is loosened and mixed by blowing in air thus facilitating a trouble-free discharge.

Large ventilation surfaces require only small air quantities if the fluidisation plates are subdivided in sectors. The robust design enables an optimal and even material distribution.

Large quantities of bulk materials must be transported by road and by rail. These bulk materials, whether building materials, coal, grain, animal feed, mineral aggregate or products from the chemical industry, are frequently loaded at the production site and transported as mass bulk material to their sites of use by means of appropriate vehicles.
It is essential to provide technical loading and unloading equipment designed for the handling of specific products and exactly adjusted to the assembly conditions. During the design phase the characteristics of each type of material to be loaded need to be considered, in par ticular with regard to the bulk density, product tempe rature and flow behavior.
Other important criteria include the loading capacity, weight and volume control as well as dustfree, environmentally safe operation.

BEUMER Group is one of the leading manufacturers of loading equipment for bulk material. Decades of experience, unsurpassed quality, comprehensive know-how and continuous innovative development of this product line ensure a high degree of availability and economical operation for the customer.

 

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Bag Loading Machines

Ball Bearing
The concept of the threedimensionally adjustable bag loading machine with telescoping head for loading trucks and railcars can be traced back to a German patent issued to BEUMER Group several decades ago. In the meantime, BEUMER Group has supplied many loading machines, both standard and special models, for road and rail vehicles and, in addition to supplying individual machines, has equipped various packing plants worldwide with such equipment. Mechanized and semi- or fully automatic bag loading equipment has become a BEUMER Group speciality. Bag transport equipment, bag cleaners and devices for rejecting broken bags as well as the system controls expand the bag loading equipment into complete installations.

The BEUMER autopac® 3000 is an economic and efficient system for simultaneous loading and palletising of bagged material, such as, cement, lime, gypsum, grain, flour, sugar, plastic granules, food and fertilisers, or similar products. The BEUMER autopac® 3000 is available in mobile and stationary designs and is therefore suited for various applications. These alter - native designs allow an optimum utilization of the dispatch capabilities. Loading and palletising as one operation - this is the proven BEUMER autopac® 3000. Open trucks are automatically loaded with bags directly from the packer onto the loading layers at an hourly capacity of 3.000 bags.

The BEUMER autopac® 3000 is moved into its initial loading position by remote control. The number of rows and layers as well as the total number of bags are stipulated. The reafter loading runs automatically. The BEUMER autopac® 3000 is constructed entirely of electro - mechanical components. The drives and machine parts are clearly arranged and easily accessible. This design offers decisive advant - ages even under extreme ambient conditions through its high availability and outstanding efficiency in operation.


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Robotic Palletising System

Ball Bearing

The BEUMER robotpac® palletises and depalletises various types of packages using specifically developed gripper elements. The BEUMER interface control ensures a user-friendly handling, as well as a flexible adjustment to changing conditions of use. Even complex processes with varying basic parameters can be solved in a reliable and efficient way.

BEUMER robotpac® systems feature energy efficiency and maximum accuracy when the layers are formed on pallets. They are also suitable for bagged products and can be reconfigured very easily for frequent product changes.

Highlights of BEUMER robotpac® series
  • High flexibility for various tasks
  • Little floor space required due to compact design
  • Exchangeable grippers for picking up various packaged goods
  • Simple change of the packing pattern – at the touch of a button or fully automatic through barcode recognition
  • Up to 1,900 units per hour, depending on the model
  • Reliable, even under extreme conditions

BEUMER robotpac® systems can be equipped with different grippers. This ensures high flexibility. You can palletise different sized load units on the same pallet using gripping systems that can stack packages from above into available gaps.

Fork gripper

Whether handling bagged goods or cardboard boxes: the fork gripper ensures reliable, gentle and precise stacking of both product types. It can handle up to 600 units per hour.

Double fork gripper

The powerful double fork gripper stacks bagged goods and cardboard boxes with a capacity of up to 900 units per hour; this is also possible by moving two units per travel path.

Finger gripper

The finger gripper is a high capacity tool for stable bags. It can palletise up to 1,200 bags per hour.

Double finger gripper

The double finger gripper is used if large quantities of stable bags need to be palletised. It can position up to 1,900 bags per hour for the palletising process.

Pallet gripping device

The installation of a pallet gripping device allows for feeding the empty pallets without an additional empty pallet conveyor.

Suction gripper

The suction gripper is recommended for bundles with suctionable surfaces: it can stack up to 400 bundles per hour while gently handling the product. Even unstable packaged goods can be palletised reliably.

Parallel gripper

The parallel gripper performs especially well when palletising stable bundles with parallel side walls, i.e. cardboard boxes: it can stack up to 600 cardboard boxes per hour.

Special gripper

For individual requirements, special gripping systems are developed and dimensioned for the specific products and performance characteristics.

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Storage And Blending Bed

Ball Bearing
Blending Bed

Stockpiles with blending bed systems are used for blending or homogenising raw materials. Once the stacker has built up the stockpile so that its cross-section has the largest possible number of layers of identical material, the bridge scraper assists the maximum homogenisation effect when reclaiming material from the front of the pile. Stockpiles can be set up outdoors or in halls.

When circular stockpiles are set up in a restricted space they are usually fed with material by a slewable stacker. The material is reclaimed from the inside slope of the stockpile. A rotary scraper which can be designed as a portal, semi-portal or lateral scraper is used for this purpose. Optimum utilisation of stockpile capacity is achieved by simultaneous but independent storing and reclaiming.

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Ship Loading System

Ball Bearing
Loading systems
for ships

We offer two different systems for ship loading. Coarse bulk materials, such as clinker or lumpy ores, are loaded into bulk carriers via BEUMER Group belt conveying systems and a vertical telescopic loading head, efficiently and without dust. Swivelling and telescopic ship loaders ensure filling most of the cargo space without shifting the ship.

The loading of powdered goods is handled by fully enclosed loading machines. This, in connection with the required filter systems, reduces the environmental impact to a minimum.

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Bucket Elevators

Bucket elevators have proven themselves for vertical transport of many and diverse bulk materials for decades. As a market leader, BEUMER Group successfully established the belt bucket elevator technology in the market decades ago.

Belt bucket elevators were consistently developed in the past and enable the highest possible conveying capacities with maximum centre distances today.

Chain bucket elevators are the preferred conveying systems for the transport of hot bulk materials and coarse-grained materials. With its central chain bucket elevators, BEUMER Group offers efficient and proven solutions even for the highest conveying capacities.

Heavy-duty bucket elevators have been developed from belt bucket elevators and are specially designed for coarse, highly abrasive bulk materials. HD bucket elevators can transport piece sizes up to 120 mm.

By using a specifically designed BEUMER Group steel wire belt, HD bucket elevators enable maximum conveying heights and conveying capacities. They are particularly suitable as recirculation units behind high-pressure roller mills, which are increasingly used for pre-grinding in the cement and ore sector.

Furthermore, the special design of the HD bucket elevator enables the highest conveying capacities for coal and similar products. For this sector, the HD bucket elevators can also be offered in an explosion-proof version.

Chain bucket
elevators

The traditional chain bucket elevator is designed with a double-strand round steel link chain (marine chain). This type is mainly used as an efficient solution for coarse, highly abrasive materials in the low to medium capacity range. It is also suitable for conveying hot bulk material.

Special versions, as for example central discharge bucket elevators, can be designed according to customers' requirements.

Central chain bucket elevators have been developed from the traditional bucket elevators and enable high conveying capacities with large centre distances.

High-capacity chain bucket elevators with central chain are particularly suitable for the transport of hot, granular and abrasive bulk material. In the cement industry BEUMER central chain bucket elevators are used, among others, for the vertical transport of hot, abrasive clinker, silo feed and in clinker milling systems.

Their reliability and long service life mean economic benefits for our customers, resulting from the use of BEUMER Group technology.

At a
glance:
  • Large conveying heights > 175 m are feasible
  • Conveying capacities of up to 1,800 m3/h are possible
  • Maximum wear resistance even with highly abrasive materials
  • Transport of high-temperature bulk material
  • Special versions for ATEX requirements or for similar applications in potentially explosive areas are possible
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Beumer Technology India Pvt Ltd 157, Naurangpur Sector - 78, Naurangpur Sector - 78,
Gurgaon-122004, Haryana, India

Radhika Venkat
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