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Bharat Engineers

Mohammed Wadi, Pune, Maharashtra

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Refractory Products

We are a leading Manufacturer of Boiler Bed Material, Fireclay and High Alumina Brick, Acid Resistant Bricks, Refractory Cement, Acidic Ramming Mass and Bottom Pouring Sets from Pune, India.

Boiler Bed Material
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Boiler Bed Material

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Committed to offering premium quality to our clients we offer finely fabricated Boiler Bed Material. These products are known for their superior quality, smooth finish, eve texture reliable operation and dimensional stability. All the material employed by our team are genuine and reliable procured from reputed vendors. Customers can avail these products from us at affordable prices, with a reliability that all products are 100% genuine. All products are duly tested for quality and efficacy by a team of skilled quality controllers employed with us.

 

Features:


  • Durable
  • High temperature tolerance
  • Hassle free usage

 

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Fireclay and High Alumina Brick
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We manufacture and export Fireclay and High Alumina Brick. Alumina is an excellent engineering ceramic, offering excellent electrical insulation properties together with high hardness and good wear resistance but relatively low strength and fracture toughness. It is also an electrically insulating material, with a high electrical resistivity, increasing with purity.

Technical Specifications:
Type Al2O3% Fe2O3% PCE OC A.P. % BD Gms/cc CCS Kg/Cm2 RUL (TA) ºC %PLC@ºC/hrs Max
IWT 30301.829261.925013500.5% @ 1350/2 hrs
IWT 35352.053025235013500.75% @ 1350/2 hrs
IWT 4040231232.0540014000.5% @ 1400/2 hrs
IWT 42422.232252.142014200.5% @ 1420/2 hrs
IWT 45452.232232.245014500.5% @ 1450/2 hrs
IWT 45-D451.231202.2547015000.3 @ 1450/2 hrs
IWT 50502.7533222.347014800.1 @ 1420/2 hrs

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Acid Resistant Bricks
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Acid Resistant Bricks

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Specifications:
Acid Resistant Bricks (IS 4860)
CharacteristicClass IClass II
Water Absorption (%) max.24
Flexural Strength (kg/cm2) min.10070
Compressive Strength (kg/cm2)min.700500
Resistance to Acid/ Loss in weight (%) max.1.54.0

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Refractory Cement
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Refractory Cement

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Specifications:
ArticularsUnitIWT-CEM-50IWT-CEM-72
Orton Cone13-1431
ºC1349-13981683-1717
CCS of 1:3 vibrated motor using standard graded sand

After 1 day curing

After 1 day curing + 1 day at 110 °C

After 3 day curing
kg/cm2

250 (MIN)



350 (MIN)


350 (MIN)

500 (MIN)

Specific Surface Areacm2/gm34004000
Setting TimeMinutes
Initial30 (MIN)30 (MIN)
Final350 (MAX)400 (MAX)
Chemical Analysis%
Al2O350 (MIN)72 (MIN)
Fe2O33.5 (MAX)0.4 (MAX)

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Acidic Ramming Mass
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Acidic Ramming Mass

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Introduction:

The role of Acidic Ramming Mass in steel melting through induction Furnace is very important. Due to its important property to with stand thermal shocks without developing any cracks due to interrupted power supply which is the case through out our country We have taken initiative to develop acidic ramming mass of high quality silica Quartz having heavy density.

Product:

Our ramming mass is a product of super snow white crystalline quartz having 99.90% Silicon dioxide (SiO2) and manufactured under strict quality control and calcined to eliminate the scaling tendency in stabilized form, where silica neither expands nor contracts It is suitable for with standing higher temperature up to 1720 °C

Specifications:

  • Sio - 99.90%
  • Al2O3 - 0.02%
  • Free from Iron contents
  • Softening Point: 1280 °C
  • Porosity: 50
  • Compression St: 350 Kg /CM2
  • Bulk Density: 2.00 to 2.2 Ton/M3
  • PCE Value ASTM No.: 31-32

    Important Features:

    • For the first new lining the requirement of Acidic Ramming Mass is almost 50% of the Furnace capacity in weight.
    • Remove iron or steel contents by powerful magnet.
    • It is required to be preheated to 70-80 °C. So as to eliminate moisture during summer months In winter season or rainy season. the mass should be preheated at a temperature of 140 - 150 °C. then after cooling it down to 50 - 60 °C mix thoroughly 0.8 to 1.5 percent boric acid according to the size of the crucible.
    • Usually 12% of boric acid of medical grade is used for furnaces up to 3 tons Capacity
    • Store the Ramming mass in dry and dust free area.

    Our Acidic Ramming Mass:

    Has got three Categories as under:

    • Grade M1 Suitable up to 1.5 Ton furnace capacity.
    • Grade M2 Suitable for 2 to 3 Ton furnace capacity.
    • Grade M3 Suitable For 5 Ton furnace capacity .

    In addition to all we guarantee more lining life with our material compared to any other. While sending your quarries and orders please do specify the capacity of furnace and type of steel you are manufacturing to enable us to give you the correct combination of Material and advise.

    Application:

    Our Acidic Ramming Mass is used by mixing boric acid 0.8% To 1.5% according to the type of metal Low for Steel and high for cast iron melting. Complete lining guidance can be furnished as required according to the size of furnace.

    Packing:

    Standard Packing available in 50 kg. HDPE bags & 1 or 1.25 MT Jumbo bags with liner inside, or as per customer requirements.

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    Bottom Pouring Sets
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    Bottom Pouring Sets

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    Bottom Pouring Sets are shapes made from different fractions of refractory grog, plastic fire clays and non-plastic clays. The different fractions of these raw materials are mixed and pugged for fully homogeneous mixing. The mixture obtained hence, is then pressed in high capacity presses to give the desired shape and size. These pressed shapes are fired in tunnel kiln at high temperatures of 1300?C. The bottom pouring shapes are generally made in two qualities; 30% alumina and 40% alumina. The bottom pouring sets can also be made in higher alumina grades if required.

    Special Characteristics:

    • Perfect shape and sizing
    • Accurate fitting of male-female combinations
    • Highly resistant to thermal shocks
    • Eliminates carbon deposits
    • Prevents brick failure at high temperatures
    • Increases life of brick lining to great extent

     

    Specifications:

    30% Alumina(IS:6)40% Alumina (IS:8)
    Safe Working Temperature1400 °C1450 °C
    Bulk Density2 gms/CC2 gms/CC
    Cold Crushing Strength;200 kg/cm2250 kg/cm2
    Apartment Porosity30% max.30% max.
    P.C.E (Orton Cone)3032
    RUL1300 ta °C min.1400 ta °C min.
    LC at 1350 °C for 5 hrs.1.00%1.00%
    Size Tolerance+/- 2 %+/- 2%
    Alumina as Al2O330% min.40% min.
    Iron as Fe2.5 % max.2.5 % max.
    Silica as SiO265% max.57% max.
    AlkalisTraceTrace

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    Magnesite Brick
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    Magnesite Brick

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    Specifications:
    ProductMgO % (Min.) SiO2. % (Max.)Fe2O3 % (Max.)A.P.  % (Max.)C.C.S. Kg/cm2  (Min.)RUL Ta °C  (Min.)PLC (%) at 1600 °C/  2 hrs. Application
    Magnesite bricks







    IWT – MGN
    6.5
    2240015600.5For Steel plant general purpose use
    IWT – MGT876
    2245016000.5Bof/Eaf, copper refineries
    IWT – MGD876.51.01660015800.5Same as above but dense Variety
    IWT–MGD – I905.51.01660016200.5For Glass tank checker  
    IWT-MGD – II933.00.51660016200.5Low Iron dense bricks for chemical industry and other application

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    Magnesia Alumina Spinel
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    Magnesia Alumina Spinel

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    Specifications:
    Specification Sheet
    Chemical Analysis MAG-AL 1MAG-AL 2
    MgO % min  8580
    Fe2O3 % min1.01.0
    Al2O3 % min6.010.0
       
    Physical Properties  
    AP % max2222
    CCS kg/cm2 min500500
    RUL Ta °C min16501650
    PLC % at 1600 °C/2hrs max±1.5±1.5

    • All the above data pertains to standard pressable shapes subject to reasonable variations.
    • Size Tolerance ± 1.5% or 2.0mm whichever is greater.
    • Bricks with properties of Higher Values available where applications require the same.

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    Conventional Castable
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    Conventional Castable

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    Specifications:
    ProductAl2O3%
    min
    Fe2O3%
    max
    B.D.
    (gms/cc)
    at 110C
    PCE
    (OC) SK
    Application
    Temp C
    PLCCold Crushing Strength Kg/cm2(min) at
    %(Max)C/hr110C
    24 hrs
    800C
    3 hrs
    1100C
    3 hrs
    1400C
    3 hrs
    IWT-CAST-40402.51.9231450? 1.51400/2400250200350
    IWT-CAST-454532.1231400? 1.01400/2250........300
    IWT-CAST-505022.1291500? 1.51500/2350........300
    IWT-CAST-60601.52.2311600? 1.51500/2400........300
    IWT-CAST-707042.55321600? 1.51450/2400........500
    IWT-CAST-90900.82.9371750? 0.51550/2600........600
    IWT-CAST-94940.152.8381800? 0.2155/2600450400700
    IWT-CAST-97970.152.9381850? 0.21550/2400280250400
    IWT-CAST-9998.50.153.1381850?0.21550/2600320300600

     

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    Low Cement Castable
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    Low Cement Castable

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    Specifications:
    ProductAl2O3%
    min
    Fe2O3%
    max
    B.D.
    (gms/cc)
    at 110 °C
    PCE (OC) SKApplication
    Temp °C
    PLCCold Crushing Strength Kg/cm2 (min) at
    %(Max)°C/hr110 °C800 °C1100 °C1400 °C
    IWT-LC-45451.5Rs.2.33215501.01500/27008009001000
    IWT-LC-60601.5Rs.2.63616001.015007508008001000
    IWT-LC-70701.5Rs.2.53616001.51500/27508009001000
    IWT-LC-80801.8Rs.2.93717001.51500/280090010001100
    IWT-LC-90901.5Rs.3.03717000.81500/2900100011001200
    IWT-LC-95940.3Rs.3.13818000.51500/21000105011001250

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    Acid Resistant Mortar
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    Acid Resistant Mortar

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    Specifications:
    Acid Resistant Mortar (IS 4832 - Part I) 
    PropertySodium Silicate TypePotassium Silicate Type 
    Working time (minutes) min. at 27?2ºC 15 20 
    Flexural Strength (kg/cm2) min. at 7 days 35 40 
    Compressive Strength (kg/cm2) min. at 7 days 100 150 
    Bond Strength (kg/cm2) min. 5
    Absorption of Toluene (% by weight) max. 18

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    Basic Ramming Mass
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    Basic Ramming Mass

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    Specifications:
    Product  Setting  Sintering Temp °C  Grading (mm)  MgO %(min)  SiO2%(max)  Cr2O3%(min)  Application Temp °C  Place of Use 
    Ram-M-84 F Chemical 1550 0-5 84 .... 1750 For dry fettling of EAF 
    Ram-M-84 F Chemical 1550 0-5 85 .... 1750 For hot & cold repair of steel furnaces 
    Ram-M-95 Chemical 1550 0-5 95 .... 1750 For BOF tap hole area 
    Easy-Tap-I Chemical .... 0-5 90 2.5 .... 1750 EBT filing mass of EAF 
    Easy-Tap-II Chemical .... 0-5 45 .... .... 1750 EBT filing mass of EAF 
    Hearth-I Chemical 1250 0-10 80 CaO-10 .... 1750 Dry ramming mass for EAF 
    Ram-MCR-I Chemical 800 0-5 85 .... 1750 For induction furnace melting MS, SS & Mn Steel  

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    Refractory Bricks

    Refractory Bricks

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    High Alumina Refractory Brick
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    Shape Brick

    Shape Brick

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    Direct Bonded Basic Brick
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    High Alumina Refractory Tiles and Block
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    Magnesia Carbon Brick

    Magnesia Carbon Brick

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    Silicon Carbide Brick
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    Refractory Mortar
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