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Meal Pipes

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Inlet Chamber

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Tertiary Air Duct

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Rotary Kiln

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Kiln Hood

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Grate Cooler

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Calderys India Refractories Ltd - Manufacturer of upper cyclones and gas ducts, lower cyclones and gas ducts & meal pipes in Nagpur, Maharashtra.

Nature of Business

Manufacturer

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

GST Number

27AAFCA3610G2Z2

Upper Cyclones And Gas Ducts
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Throughout our experience in the Cement industry we have identified fireclay (chamotte) based refractories to be the most suitable ones for the upper cyclones of the pre-heater tower. We offer a number of different monolithic and brick solutions for this equipment that can be applied through various techniques.

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Lower Cyclones And Gas Ducts
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At Calderys, we consider fireclay (chamotte) or andalusite based refractories to be the best fit for the lower cyclones of the pre-heater tower, providing a performing and reliable solution. Our product portfolio consists of both monolithic and brick solutions, with or without Silicon Carbide and/or Zirconia, that can be installed by various methods.

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Meal Pipes
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Meal Pipes

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Our experience in the Cement industry shows that fireclay (chamotte) based refractories are the the best solution for the upper meal pipes of the pre-heater tower. We adapt to the changing work conditions in the bottom meal pipes by supplying a monolithic material with a non-sticking behavior. We offer a number of different castable solutions for this equipment.

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Inlet Chamber
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Inlet Chamber

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Different levels of abrasion, alkali corrosion and/or build-up in the inlet chamber require customised refractory solutions. At Calderys, we provide tailor-made products for each particular set of conditions inside the plant.

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Tertiary Air Duct
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Tertiary Air Duct

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Based on our experience in the Cement industry, we consider that fireclay (chamotte) based refractories are the best value solution for the TAD. We propose various different monolithic and brick materials for this equipment that we install by various techniques.

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Rotary Kiln
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Rotary Kiln

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Calderys is offering and installing standard products based on the worldwide established refractory design for cement rotary kilns. However, we have developed unique solutions on the market for the most critical areas of the kiln.

Tire positions
The tire positions are very often showing strong shell deformations making it difficult to install bricks. Calderys’ solution for these areas is a unique monolithic concept. With our CALDE®  MAG CAST K 85 SP we are not only able to do easy installations but we also significantly increase the performance in these kiln sections.

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Kiln Hood
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Kiln Hood

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The most efficient solution for the kiln hood in terms of initial installation and repairs is a monolithic refractory lining. The rapid fluctuations in temperature require high thermal shock and chemical resistant materials that we will select from our large product portfolio.

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Grate Cooler
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Grate Cooler

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The grate cooler is divided into different sections. The hot part requires a heat-resistant lining withstanding the high chemical load. The colder part can be lined with standard materials like chamotte-based monolithics or bricks.

Click on the 3D drawing below to learn more about the Calderys offering for the grate cooler.

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Burner Pipe
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Burner Pipe

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After a thorough analysis of your actual conditions (temperature, abrasion, chemical attacks, movements) we select from a wide range of potential solutions for the burner tip lining. The remaining part of the burner pipe which is not exposed to the extreme conditions is lined with standard materials.

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Nose Ring
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Nose Ring

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Besides the standard monolithic based solution, we are producing precast / ready shaped blocks made by a special technique. Our solution significantly increases the performance lifetime of the nose ring lining. Contact our Cement experts for full details on this precast solution.

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