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Cmeri, Csir

Durgapur, West Bengal
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In India, mechanical engineering technology has accounted for nearly half of the total technology imported. In terms of products, nearly one third of the value of total imports is for mechanical engineering equipment. In order to develop indigenously mechanical engineering technology for the industries so that R&D can play a key role in self-reliance, the Central Mechanical Engineering Research Institute at Durgapur, West Bengal was established in February 1958 with the specific task of development of mechanical engineering technology.
The Central Mechanical Engineering Research Institute (CMERI) is the apex R&D institute for mechanical engineering under the aegis of the Council of Scientific and Industrial Research (CSIR ). Being the only national level research institute in this field, CMERI�s mandate is to serve industry and develop mechanical engineering technology so that India�s dependence on foreign collaboration is substantially reduced in strategic and economy sectors. Besides, the institute is facilitating innovations and inventions for establishing the claims of Indian talent in international fields where Indian products shall ultimately compete.
In the new millennium, CMERI is poised to expand its horizon of research activities so as to steer the country forward in cutting-edge and sunrise fields.
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Year of Establishment

1958

Manufacturing Technologies
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Manufacture of hard prototypes is an essential part of product development that requires high grade capability for manufacturing precision and reliable components.

To facilitate this, CMERI has equipped its workshop with a state-of-the-art facility that comprises CNC Lathe, EDM Wire-cut & Sinking Machine, 4 Axis CNC Milling Machine, Honing Machine, Precision Cylindrical Grinder, Very High Speed Grinding & Milling Spindles, Jig Boring, Tool Presetter, Central Hole Ginding Machine, Jig Grinder Attachment,High Precession CNC Lathe, Robotic Laser Process Set-Up etc. A modern and versatile Heat Treatment Furnace with fluidised heating media has also been installed for carrying out different heat treatments and surface treatments for prototypes and tooling components.

It is an ideal place for product development as the manufacturing facilities are adequately supported by design, metrology, foundry & heat treatment facilities.

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Condition Monitoring
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Condition Monitoring

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Today's industrial policy and globalization has made industrial environment very competitive. Hence down-time for maintenance is of great importance. Substantial savings in energy and production cost can be achieved by applyingCondition Monitoring in industry.

Plant machineries are invaluable assets and are designed to operate under extremely harsh condition, where a failure may be catastrophic, both in safety and economic aspects.   Two options may be considered in operating plant and machinery.

1. Condition based maintenance : Failures anticipated and monitored continuously.
2. Breakdown maintenance : Machine will run until it needs attention and then stripped down.   Both techniques have their applications.   Condition Monitoring plays a vital role in providing higher availability of plant machinery by detecting problems before they result in a major machine malfunction breakdown.   Condition Monitoring Group of CMERI has provided technical services for more than 30 years to various power plant/ process plant/ mining industries in the field of vibration based Condition Monitoring and successfully solved various critical problems. Our team is comprised of highly experienced engineers, most having 20+ years of industrial experience. We are providing services to the power generation, petrochemical, mining industries and steel industries. From machine troubleshooting, to vibration analysis, rotor balancing & predictive maintenance. We can provide you with the right solutions for your rotating equipment in a safe, timely, and cost effective manner.

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Modern Technological Services
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Product development using conventional design and manufacturing techniques involves appreciable time and cost. New Time Compression Technologies (TCT) when judicially employed, help in significant saving of time and cost. 3D Scanning, Solid Modelling, Rapid Prototyping and Rapid Tooling are these new technologies. These have been installed at CMERI, Durgapur and have been extensively utilized since 1997 for assisting the Industrial houses as well as the Research Projects of CMERI itself to realize a new product in the shortest possible time.

The Rapid Prototyping System has been usefully integrated with downstream processes and now the RP models can quickly be converted into functional components of metal or plastic. Spin Casting and Investment Casting are significant facilities available with a modern foundry at CMERI.

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Solid Modling
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Solid Modling

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Design is a creative activity to transform ideas into reality. With the advent of software for creation of CAD Solid Models , the visualization of ideas has become possible in the design stage itself and such Solid Models can also be converted to 2D drawings which in turn reduces the product development cycle time.

There are different software available at CMERI, for CAD Solid Model creation which comprise I-DEAS, UG, Pro-Engineering, CATIA and so on.

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Rapid Prototyping
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Rapid Prototyping

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Rapid Prototyping (RP) is also known as Generative Manufacturing, Layered Manufacturing, Solid Freeform Fabrication, Toolless Model Making etc. Basically all these terms refer to creation of three-dimensional objects directly from CAD files.
Unlike conventional or NC/CNC machining, the model is created by adding material layer after layer instead of cutting it away from a solid block. Therefore, generation of complex shapes do not pose any problem at all. However, what is obtained from the machine is a model not usually an end-user item, which means that the new technology is used for prototyping, not actual production.

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Machine Design & Development
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Investment Casting

Investment Casting

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Tribology
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Tribology

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Tribology focuses on friction, wear and lubrication of interacting surfaces in relative motion. There is evidence of the development of early forms of both ball and roller bearings in the classical civilizations from 900 B. C. to A. D. 400. The Romans provided the most impressive and interesting examples of, but intriguing evidence of the possible use of rolling bearings was furnished by the Greeks, Celts and Chinese. The term Tribology is derived from the Greek word trobos meaning rubbing or sliding.

Wear is the major source of materials wastage and loss of mechanical performance and any reduction in wear can result in considerable savings. Friction is principal cause of wear and energy dissipation. Improving friction control can make a substantial savings. It is estimated that one third of the worlds resources in present use is needed to overcome friction in one form or other. Lubrication is effective means of controlling wear and reducing friction. Tribology is field of science, which applies an operational analysis to problems of great economic importance such reliability, maintainability and wear of technical equipment ranging from household appliances to spacecraft.

An analysis of machine break-down shows that in the majority of cases failures and stoppages are associated with interacting moving parts such as gears, bearings, coupling, cams, clutches, etc. The majority of problems encountered are for Tribology.

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