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144188195215245280

Unicon Engineers

Coimbatore, Tamil Nadu
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Bag Filter

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Precipitator

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Wet Scrubber

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UNICON is an ISO 9001 – 2008 organization certified by TUV NORD promoted by technocrats having very rich experience with vision of providing world class service in technology and Human expertise to meet the stated and unstated needs of the Customers. We ensure this through a team of highly skilled technicians and richly experienced engineering and management professionals in the various functional areas such as manufacturing, project, maintenance, quality, finance, productivity and also management development services. At UNICON we believe that most expensive resource is time and so the economics of each of our service is evaluated on the principle of how quickly and precisely those are rendered.+ Read More

Nature of Business

Manufacturer

Year of Establishment

1991

Bag Filter

Bag Filter

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Filter

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Electrostatic Precipitators
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Precipitator

Precipitator

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Electrostatic Precipitator
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UNICON has a credential record of success in designing, engineering, fabricating, Supplying, erection and commissioning of electrostatic precipitator. To achieve this effectively, and to find out the solution for pollution problems by providing Electrostatic precipitators for Power Plants upto 1000MW, UNICON entered into MoU for Transfer of latest technology, expertise, experience and favorable logistic support with M/s. Tianjie Group Co. Limited.

Basic Working Principle of ESP

In high- voltage electrostatic field, affected by the electric field force, gas ionization takes place. There are tremendous amount of electrons and ions existing in the ionized gas. After the dust particles are combined with these electrons and ions, they will be polarized, most of them are negatively polarized. Under the action of the field force, negatively charged particles migrates towards the positive electrode and in turn release electrons and attach to the positive electrode.

When the particles agglomerate and the layers reaches a certain thickness on the plate, rapping system will start to work and the particles will be dislodged from the collecting plate by vibration and falling into the hopper. That ends the collection process.

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Bag Filter
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Bag Filter

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The Bag House / Bag Filter is generic name of Air pollution control Equipment It is designed around the use of engineered fabric filter tubes, envelopes or cartridges in the dust capturing, separation or filtering process UNICON provides reliable and efficient bag filters and Bag House systems.

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Pneumatic Conveying Systems
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UNICON and its forerunner companies have been designing, manufacturing, supplying and erecting pneumatic conveying system for many years. Our installations have enabled our customers to operate their facilities in compliance with regulatory standards to achieve clean air environmental friendly emissions and effective utilization of Fly Ash.

The chemical composition of ash varies aluminium oxide, silica oxide, iron oxide, calcium oxide and other compounds are found in varying proportions. Particle size , particle density, particle shape and size distribution can also be very different. Type of Ash and temperature of Ash to be conveyed is an important factor to be considered. Ash types vary as a result of different fuels, different combustion methods different flue gas treatments, and various boiler designs

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Wet Scrubber
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Wet Scrubber

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Wet scrubbers relay on the liquid spray to remove dust particles from the gas stream. It is also for the fume absorption; hence very useful in fume extraction systems. It removes air pollutants by inertia of diffusional impaction, reaction with absorbent or reagent slurry or absorption into a liquid solvent. The inlet gas stream usually enters the bottom of the tower and moves upward, while liquid is sprayed downward from one or more levels.

UNICON Wet Scrubbers are used for removal of noxious and corrosive contaminants from the flue gases generated by various process in process plants. The gas is washed with suitable liquid medium using spray nozzles or atomizers. Suitable packed bed provides large contact surfaces for the gas and liquid to mix and hence traps the contaminants. Low pressure drop and low liquid flow brings down operating costs. Provisions will be made for suitable dosing methods to neutralize the toxic nature of the saturated water before letting out to the atm. The material of construction would be of Mild Steel (MS)/ FRP/SS depending on the application. The packed beds are usually PP/PVC Pal rings, saddles etc to suit the various toxic gases

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Dome Valves
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Dome Valves

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UNICON provides a complete line of Dome valves suitable for air lock applications. The dome valve component closes beneath the seat(Seal) when the seal is relaxed (not inflated), allowing a controlled gap between the seat (seal) and the closing member (Dome). Material is allowed to pass through or enter the controlled gap if, due to its characteristics. It is pulled into the gap by the action of the Dome component moving to its closed position.

In the closed position, high pressure air or other gas enters the space between the back of the seal face and the insert ring to cause the seal face to expand onto and around the periphery of the dome component. Material particles are entrapped by the seal against the dome surface, irrespective of particle size or shape. Before opening the valve, the seat is relaxed and the controlled gap is reestablished before the dome component moves to its open position.

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Double Flap Valves
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Double Flap Valves

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UNICON provides a complete line of dump valves (also known as double dump valve, or double flap valves) suitable for air lock applications. Similar to the rotary airlock valve, the dump valve is used in pneumatic conveying systems, dust control equipment, and as volumetric feed-controls to maintain an even flow of material through processing systems. In a dump valve, however, the flow control is accomplished through two chambers. UNICON dump valves / double flap valves offer a non-wearing seal and will operate flawlessly under all types of continuing process conditions. This would include applications with extreme temperature ranges, abrasive, corrosive materials and high-pressure differentials. We offer a full line of double flap valves.

They are commonly used wherever dry solids need to be moved between areas of differing air pressure. UNICON manufactures rotary airlock feeders and double dump valves which can handle a variety of materials and pressures. Rotary Airlock Feeders and Double Dump Valves are typically constructed of carbon or stainless steel with hard surfacing of the internal components as required for the particular application.

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Rotary Air Lock Valve
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Rotary Air Lock Valve

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UNICON has been Manufacturing rotary airlocks, airlock equipment, and rotary valves for dust collection systems for more than decade. With ESPs, are it Dry ESP or wet ESP, we can supply Rotary Airlocks or rotary valves with standard inlet flange and outlet flanges or with non standard inlet and outlet flanges up to 900mm sq or 900mm Diameter. Also with the Bag house dust collectors that can be pulse jet, reverse air, offline controlled cleaning, Pleated or cartridge systems, we can give solution to practically all industrial rotary airlock or dust collection problem. Rotary valves are useful as one component in a bulk or specialty material handling system. Our state-of-the-art rotary airlocks and testing facilities is the key to achieving optimal performance.

High-Duty rotary valves are employed in the conveying and dosing of almost any kind of materials in the most demanding applications. These valves are eminently suitable for handling powdered and granulated materials in pneumatic conveying systems and under atmospheric conditions.

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Slide Gate Valve
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Slide Gate Valve

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The UNICON Slide gate valve with square port (square inlet and outlet) design, metal seated valve ideal for isolation application in free flowing coarse materials like pellets, chip and granules.

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Stainless Steel Storage Tank
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Stainless steel storage tank are used in many configurations which depend upon functional requirement. These functional requirements includes operating temperature, storage median etc. Stainless steel storage tank is required in applications where the storage medium or environment is caustic or minimal contamination is required. These S.S. tanks could be in various shapes like:

  • Horizontal Storage Tanks

  • Vertical Storage Tanks

  • Elliptical Shaped Storage Tanks

  • Dished Shaped Storage Tanks

  • Flat Storage Tanks

  • Conical Head Storage Tanks

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Mild Steel Storage Tank
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Mild Steel Storage Tank

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Mild steel storage tank are used in many applications in industry like HSD, Furnace Oil, LDO, Petrol etc. Our range of tanks are designed and constructed in accordance with all major codes and standards. We supply a full range mild steel staorage tanks like:

  • Horizontal M.S storage tanks

  • Vertical M.S storage tanks

  • Cylindrical M.S storage tanks

  • Flat M.S storage tanks

  • Dished M.S storage tanks

  • Conical base M.S storage tanks

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Rotary Air Lock Valve

Rotary Air Lock Valve

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Agitators

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UNICON supplying a wide range of agitators for paints, resins, chemicals and other fluids, Speed of UNICON Agitators can be adjusted in a range of 500-6,000 RPM for the smaller agitators and 300-3,000 RPM for the larger ones. The low speed reduces material degradation to a minimum and improves quality of the stirred material. Different agitator designs are available like manual type (colloquially also called quick mixer), pale mounted, bung, C-clamp for rim mounting or in connection with a pressure tank/pressure pot. Wide, full-width impellers (blades/propellers) in different designs provide thoroughly mixing of the material, minimizing leftover sediment at the bottom of the pressure tank or drum. Air motors from 0.25 kW to 3 kW are employed, which are also available separately.

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Heat Exchangers

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A heat exchanger is a device built for efficient heat transfer from one medium to another. The media may be separated by a solid wall, so that they never mix, or they may be in direct contact. They are widely used in space heating, refrigeration, air conditioning, power plants, chemical plants, petrochemical plants, petroleum refineries, and natural gas processing. One common example of a heat exchanger is the radiator in a car, in which the heat source, being a hot engine-cooling fluid, water, transfers heat to air flowing through the radiator (i.e. the heat transfer medium).

UNICON Supplies different verities of Heat Exchangers according to the needs of the customer and applications. Some examples are as follows.

Shell and tube heat exchanger

Plate heat exchanger

Regenerative heat exchanger

Adiabatic wheel heat exchanger

Plate fin heat exchanger

Fluid heat exchangers

Waste heat recovery units

Dynamic scraped surface heat exchanger

Phase-change heat exchangers

Direct contact heat exchangers

Plate heat exchanger.

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Heavy Steel Fabrication

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We can fabricate steel as per party requirement as required. Steel fabrication could be of M.S. or S.S. like Ducting, Fabricated pipe or structural fabrication. All the specifications and requirements of the clients are taken into consideration and well implemented. Various parameters like size, design and other aspects are taken into account during the fabrication. Proper timeliness is maintained in order to meet with all the demands of the clients.

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Jacketed Vessels

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In chemical engineering, a jacketed vessel is a container that designed for controlling the temperature of its contents, by using cooling or heating "jacket" around the vessel through which a cooling or heating fluid is circulated.

A jacket is an cavity external to the vessel, that permits the uniform exchange of heat between the fluid circulating in it and the walls of the vessel. There are several types of jackets, depending on the design.

  • conventional jackets

  • half-pipe coil jackets

  • dimple jackets (or plate coils)

Jacketed vessels can be employed as chemical reactors (to remove the elevated heat of reaction) or to reduce the viscosity of high viscous fluids (such as tar).

Agitation can be also used in jacketed vessels to improve the homogeneity of the fluid properties (such as temperature or concentration).

UNICON is your single source for jacketed vessels. Whether you need a half-pipe, dimple, or conventional jacket, our experts will help you. We can provide any combination of vessel and jacket materials. Our shop rolls shells and half-pipe coils to alleviate any delays in the fabrication of your vessel. We can also install baffles and agitators for mixing applications.

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Pressure Vessels

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A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.

The pressure differential is potentially dangerous and many fatal accidents have occurred in the history of development and operation of Pressure Vesssels. The design, engineering and manufacture of UNICON pressure vessels are regulated by engineering authorities backed up by laws. Due to these reasons, the standards of a pressure vessel varies from country to country, but involves parameters such as maximum safe operating pressure and temperature.

Pressure vessels are used in a variety of applications in both industry and the private sector. They appear in these sectors as industrial compressed air receivers and domestic hot water storage tanks. Other examples of pressure vessels are: diving cylinder, recompression chamber, distillation towers, autoclaves and many other vessels in mining or oil refineries and petrochemical plants, nuclear reactor vessel, habitat of a space ship, habitat of a submarine, pneumatic reservoir, hydraulic reservoir under pressure, rail vehicle airbrake reservoir, road vehicle airbrake reservoir and storage vessels for liquified gases such as ammonia, chlorine, propane, butane and LPG.

UNICON Design and Manufacture Pressure Vessels in all shapes according to the application and Space availability for installation.

Generally, almost any material with good tensile properties that is chemically stable in the chosen application can be employed. UNICON pressure vessels are made of Carbon steel, Mild Steel or Stainless Steel according to the application and pressure ranges.

These specialized vessels, generally have an in-built temperature control system and this can help to keep volatile chemicals in inert states; it can also be used to change the state of the material in order to use it for transportation. Gauges are provided with this equipment to read internal pressures and temperature.

Application of UNICON Pressure Vessel

  • Pharmaceuticals

  • Cosmetics

  • Food and Beverage

  • Plastic Processing

  • Power Generation

  • Chemicals

  • Paper and Pulp

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Electrostatic Top

Electrostatic Top

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Ammonia Flue Gas Injection System
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unicon group, entered in to a memorandum of understanding (mou) with hwb-department of atomic energy, for transfer of ammonia flue gas conditioning technology. This technology will reduce the spm level for coal based thermal power plants.

the air we breathe contains many pollutants, major contribution being dust of spm (suspended particulate matter), the prime cause for many respiratory diseases including silicosis. The presence of spm in the air is due to vehicular traffic and through the emissions from major industries particularly power and cement. The need of the hour is to control the spm emissions.

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Cyclones & Multi Cyclones
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Cyclones and Multi Cyclones are used for collection of coarse dust particles in cement industries and steel industries. Our cyclones are effectively designed to remove dust with an emission level upto 200 mg/m3. The pressure drop across the cyclones are as low as 50-100 mm WG resulting in energy savings. For high dust loading condition they act as primary filtering system before the bag filter or Electrostatic Precipitator. They do not require any maintenance. Multicyclones are offered to handle larger volumes of hot gas and to achieve better operating efficiencies. Rotary air lock valves or Double flap valves are used as discharge devices to these cyclones. Cyclones can use for dusts of moderate to coarse particle size, as your primary collector with or without the optional after-filter. The UNICON Cyclone will remove up to 90% (Above 40 microns) of dust generated, if we use Cyclone or Multi Cyclone as a precollector for any of UNICON’s more efficient final collectors such Bag Filter or Electrostatic Precipitator. By reducing the dust load on the higher efficiency final collector, a more economical final collection may be selected and a longer collector life can be obtained.


We offer these cyclones as particulate pre-separation as settling chambers, high flow and high efficiency cyclones, Twins, Triplex and Quads in single profile or series cascade as well as multi clones. Accessories like air locks, RAV, Double Cone Valves or Double Flap valves are also available. A multycyclone comprises a number of small cyclones built into a steel plate housing. Because of the aero-dynamic shape of the inlet vanes, the small diameter and the high volume per cyclone, strong centrifugal forces swirl the dust from the air stream to a greater extent than in a conventional larger cyclone. Generally dust particles larger than 10 micron are separated.

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Clam Shell Gate
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Clam Shell Gate

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unicon has been manufacturing clamshell gates for bulk material handling systems for more than decade. Our clamp shell gates can be used for any type of bulk material handling whether it is high temperature, adhesive or abrasive. We are giving hrdox 400 or hardox 450 lining for all material contact surfaces according to the application. Our state-of-the-art clampshell and testing facilities is the key to achieving optimal performance.

the outboard end of the hinge pins of double clamshell gates are supported to keep them in line even as the parts wear. The box and blades are heavy enough to do the work they were designed to do. The blades are shaped to reduce friction as they slice through the material in closing. The tooth gear quadrants that we use on our double clamshell units are designed for long trouble free use. One big advantage of using a double clamshell gate is that the material drops out of the center of the opening as the gate blades separate.

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Double Cone Valve
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Double Cone Valve

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UNICON provides a complete line of Double cone valves suitable for air lock applications. Similar to the rotary airlock valve, the cone valve is used in pneumatic conveying systems, dust control equipment, and as volumetric feed-controls to maintain an even flow of material through processing systems. In double cone valves, the operations are similar to that of a double flap valve. In a double cone valve, however, the flow control is accomplished through two chambers. UNICON double cone valves offer a non-wearing seal and will operate flawlessly under all types of continuing process conditions. This would include applications with extreme temperature ranges, abrasive, corrosive materials and high-pressure differentials. We offer a full line of double cone valves.

They are commonly used wherever dry solids need to be moved between areas of differing air pressure. UNICON manufactures rotary airlock feeders and double dump valves and double cone valves which can handle a variety of materials and pressures. Double cone valves, Rotary Airlock Feeders and Double Dump Valves are typically constructed of carbon or stainless steel with hard surfacing of the internal components as required for the particular application and double cone vales with the high hardness material cone

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