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Sharp Tools

Coimbatore, Tamil Nadu
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Sharp tools began operations in 1967 by its managing partner, mr. K. K. Ramaswamy with just five people and a dream to build a business empire. The next few decades saw sharp tools grow from strength to strength. Today sharp tools and its sister concerns have more than 300 employees and offers world class machinery for manufacturing welding consumables, machine tool accessories, motors, water pumps and specialty welding electrodes.+ Read More

Nature of Business

Manufacturer

Year of Establishment

1967

Legal Status of Firm

Individual - Proprietor

Wire Straightening & Cutting Machines
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The wire straightening and cutting machines, designed by sharp tools, can cut various ferrous, non-ferrous and high -tensile wires with diameters between 0. 5 mm to 20. 00 mm and lengths between 10 mm to 20000 mm.

the straightening machines can also be supplied to straighten and cut various cross-sections upto a speed of 240 m/min like:

* flat strips
* oval strips
* other shaped wires

all moving parts of the machinery are made of wear-resistant steel. The machines have been designed to provide ease of operation and minimal wear and tear for easy maintenance.

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Wire Drawing Machine
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Wire Drawing Machine

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Sharp tools manufactures all types of wire drawing equipments and accessories. The product range includes:

* vertical / horizontal bull blocks
* oto type / bull block / straight line dry drawing machines for
- alloy steel
- carbon steel
- mild steel
- stainless steel and
- non-ferrous wires
* dead block coilers
* take-up frames
* pay-off stands
* descaling machines

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Rotating Die Holder
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Rotating Die Holder

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Sharp tools’ rotating die holders are best suited with wire drawing machines. The rotating die holder reduces die wear by providing a working surface instead of a stationary point. The die life gets extended due to the fact that there is no ovality in the die. The dimensions of the wire are also highly concentric. By experience, it has been found that die life increases to around six times when compared to a stationary die. The less frequently the die is changed, the more the productivity of the wire drawing machine.

advantages of a rotating die-holder:

* highest drawing performance and yields
* better lubrication
* no tunnelling phenomena
* longer die-life
* no wire ovalization
* energy saving
* better finished wire quality
* maximum machine utilization time

the rotating die holders are available in mechanically driven and motor-driven models.

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Baking Ovens
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Baking Ovens

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Sharp Tools manufactures Baking Ovens in various types like:

  • Electric Ovens
  • Gas Ovens
  • Oil (Direct or Indirect) fired Ovens
  • Furnaces

These ovens and furnaces can be custom built with varying loading and conveyor options like:

  • Front loading
  • Top loading
  • Bottom loading
  • Tunnel type
  • Vertical conveyor
  • Flat bed conveyor
  • Overhead conveyor
  • Continuous type ovens

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Portable Mini Air Compressor
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Sharp Tools have now made compressed air easily available anywhere with its innovative Sharp portable mini compressor. Suited for rigorous usage in various industrial and domestic situations, the compressor is quiet and maintenance free.

A few of the features of Sharp Portable Mini Compressors are:

  • Exact pressure selection from 0 to 6 kg/cm2.
  • Automatic mechanical unloader to maintain stable air volume
  • High cooling efficiency due to closely finned cylinder and cooling coil

The mini compressors are available in single phase and three phase motor driven versions and also in petrol / kerosene engine driven versions.

The possibilities of use of the compressor are varied. A few of the areas where it could find applications are:

  • Garages
  • Service stations
  • Artists
  • Interior decorators
  • Leather finishers
  • Toy makers
  • Painters
  • Domestic cleaning

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Sharp Portable Drilling Systems
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sharp tools’ electro magnetic base portable drilling system allows you to drill holes accurately anywhere, anytime. The portability of the drilling system makes it very handy. It is available in model spds 1330 & spds 3285

model spds 1330 can be used with wonder cutters from dia 13mm to dia 30mm and flute drills upto 13mm.
model spds 3285 can be used with wonder cutters from dia 32mm to dia 85mm and flute drills upto 32mm.

salient features:

  • holes can be drilled in large immovable work pieces and those pieces which will not fit into ordinary drilling machines
  • ideal for on site drilling operations
  • less weighht and hence easily portable
  • less power requirement

applications:

  • construction activities – bridges, high rise buildings
  • drilling at different angles
  • elevators
  • ship construction

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Impact Test Specimen Broaching Machine
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Sharp’s impact test specimen broaching machine can cut correct "v"or "u" notches in charpy or izod impact test specimens by means of an accurate multiple-toothed broach.

advantages:

  • most simple and accurate
  • skilled operator not required
  • expensive machines not required
  • precision regrinding of tools eliminated
  • less power requirement

notches confirm to the following standards:

  • astm designation a 370
  • bs 131: part 1: 1961 / part 2&3: 1972
  • din: 50115
  • is/1598/1977

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Rotary Indexing Face Plates For Precision & Productivity
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* Indexing position at every 15°
* Accuracy of indexing is ± 30 seconds arc
* Quick clamping & declamping
* T-slots provided on face plate for mounting fixtures
* Custom made indexing positions can be engineered
* More than 200 units in operation
* Choice of four models - Face Plate 180 mm, 250 mm, 355 mm and 500 mm
* Can be used on milling machine, radial drilling machine, boring machine, vertical turning centres etc.

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Electric Motors - Sharp Squirrel Cage Induction Motors
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sharp tefc squirrel cage induction motors are designed, manufactured and tested to meet the latest british and international standards. Their proven high quality and rugged cast iron construction backed by a 12 month warranty make the sharp squirrel cage induction motors ideally suitable for all industrial applications.

electric supply:
three phase motors are suitable for 415v ± 10%, 3 phase, 50 hz ± 5% supply. For combination of voltage and frequency maximum variation of 10% is allowed.
single phase motors are suitable for 220v ± 10%, 50hz ± 5% supply. For combination of voltage and frequency maximum variation of 10% is allowed.
motor of variable voltage and dual voltages can be supplied on specific order / request.

enclosure:
the standard protection is ip 54/ip 55.

insulation:
all motors are of class ‘f’ insulation with temperature rise restricted to class ‘b’ limits, ensuring reliability and long life.
duty rating:
all motors are continuously maximum rated type s1 as per din en 60034-1 at 50hz, 40ºc and 1000 m. Motors of other duty conditions (s2, s3 etc) can be offered on request.

ambient:
standard motors are designed to operate in an ambient temperature of -20ºc (-4ºf) to 45ºc (113ºf).

altitude:
standard motors are designed for operation at an altitude not exceeding 3300 feet (1000 meters) above, sea level. For higher altitudes derating of output kw may be necessary.

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Briquetting Press

Briquetting Press

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Briquetting Press

Briquetting Press

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Precision Layer Winding Machine
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Semi Precision Layer Winding Machine
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Wire Cutting Machine

Wire Cutting Machine

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Wire Straightening & Cutting Machine With Roller
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Flat Wire Straightening & Cutting Machine
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Rotating Die Holder

Rotating Die Holder

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At Sharp Tools, we also manufacture Manual Metal Arc Welding Electrodes. The master electrodes are subjected to strict quality control at every stage, right from the testing of raw materials up to the testing of finished products. This ensures superior quality electrodes that are supplied at very competitive prices to customers.

Ship-Building
Construction
Mining
Vessel Fabrication
Chemical plants
Railways
Fertilizer
Other industries

BRAND AWS CODE SPECIAL FEATURES
Master

6010R E 6010

Site welding of pipes and pipelines in all positions using ‘Stove Pipe’ and conventional techniques particularly for root bead. It can be used where stringent NDT requirement and testing codes are involved.
Master

6013-312 E 6013

Truck frames and bodies, steel structures and tanks, mobile construction equipment, railway wagons, ships, pipelines, bridges, etc.
Master

6013-322 E 6013

Pressure pipelines which cannot be welded from inside.

Storage tanks, automobile bodies, L.P.G. cylinders.

Railway coach panels, shipbuilding, bridges.

Pressure vessels, construction equipment.

Steel furniture, sheet metal works.
Master

7016 E 7016

Railway, class III steel.

For fixing rails to mild steel girders, for overhead cranes and for butt welding of rail ends.

For repair in cast irons (pre-heat necessary for large parts).

Joining mild steel to cast iron, shipping, oil tanks.

For welding of mild steel plates of thickness exceeding 20mm.

For depositing layer before hardfacing.

Boilers, pressure vessels.

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Mastertubular Electrodes

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Qualified metallurgists with vast experience in the field of welding consumables have developed Sharp Tools’ Master Tubular Electrodes. They have been designed and manufactured to offer the maximum value for money through:

  • High metal recovery efficiency
  • Low input current
  • Minimum dilution of base metals
  • Reduction of time
  • The vast range of electrodes offered by Sharp Tools cover the entire spectrum of industries. We guarantee very short delivery periods.

     

    ProductsAlloy basisMechanical Properties
    Master MT 10 Tip Colour - Mint GreenC, Cr, Mn, Si High & very fine Chromium Carbides in tough matrix of Austenite.Versatile alloy, particularly suitable for surface layers on Manganese Steels. Excellent in severe abrasion with moderate impact.
    Master MT 20 Tip Colour - PinkC, Cr, Mn, V, Si Martensitic - Austenitic work hardening deposit.Work hardens with heavy impact to give good abrasion & impact resistance. Universal wear resistant and is not sensitive to hot cracking.
    Master MT 30 Tip Colour - WhiteC, Cr, B, Mn, Si Chromium Carbides in hard Martensitic matrix.Resistant to wet or dry abrasive or erosive media.
    Master MT 40 Tip Colour - P.O. RedC, Cr, Mo, Nb, W, V Comprises a hard austenitic matrix with complex carbides of Cr, Mo, Nb, W & V.Versatile & superior type specially designed for exceptional resistance to severe fine abrasion & erosion at both ambient, elevated temp upto 800ºC
    Master MT 40 Co Tip Colour - Deep OrangeC, Cr, Co, Mo Comprises complex carbides austenitic matrix.Specially designed alloy to resist abrasion & oxidation under moderate impact at elevated temperature up to 900ºC
    Master MT 50 Tip Colour - Satin BlueC, Mn, W, Cr Fine Tungsten Carbides & Fe-Cr-W Carbides in martensitic matrix.Excellent in severe abrasion with moderate impact.
    Master MT 50 (M) Tip Colour - GoldWC, Cr Fine Tungsten Carbides(42%) & Fe-Cr-W Carbides in martensitic matrix.Resistance to extreme abrasion under low impact but less expensive than MASTER MT 50 due to lower tungsten content.
    Master MT 60 Tip Colour - Golden YellowC, Cr, V, Mo, Mn, Si Complex Carbides of Cr, V, Mo in tough Austenitic matrix.Most versatile alloy, excellent abrasion resistance with moderate to heavy impact even at elevated temperature.

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    Portable Mini Air Compressor
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    Portable Mini Air Compressor
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    Portable Mini Air Compressor
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    Sharp Portable Drilling Systems
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    Broaching Cutters

    Broaching Cutters

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    Self Priming Mini Mono Block Pump
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    Hp Self Priming Pump

    Hp Self Priming Pump

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    Self Priming Turbo Suction Monobloc Pump
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    Self Priming Booster Suction Monobloc Pump
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    Centrifugal Monobloc Pump
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    Ci Body Centrifugal Pump

    Ci Body Centrifugal Pump

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    Centrifugal Monobloc Pump - Multi Stage
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    Shallow Well Jet Pump

    Shallow Well Jet Pump

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    Automatic Centrifugal Pump
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    Automatic Deep Well Jet Pump
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    Manual Metal Arc Welding Electrode Manufacturing Machineries
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    sharp tools with its three and a half decades of experience in the welding consumables machinery offers the following services:

    * selection and manufacture of machinery
    * manpower training
    * supply of technical know-how
    * supply of pre-mixed fluxes

    the list of machinery include:

    * wire drawing machines
    * wire straightening and cutting off machines
    * mixing machines
    * briquetting press
    * extrusion plants
    * baking ovens
    * rejection recovery machines
    * packing machines
    * testing equipment
    * supporting equipment

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    Mig / Co2 Wire Manufacturing Machineries
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    Sharp Tools’ range of MIG / CO2 manufacturing machineries have been designed:

    • to produce international quality CO2 welding wires
    • to produce them at very high production rates


    The production programme includes:

    • Efficient prelimnary wire drawing machines
    • Compact fine drawing machines with high drawing speeds
    • High efficiency surface treatment and copper coating system
    • Inline intermediate spooler
    • Semi-precision layer winder and precision layer winder.

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    Regular Pumps
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    Regular Pumps

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    master pumps by are designed and carefully crafted for high performance and durability to give years and years of trouble free performance.

    salient features

    * high efficiency-low power consumption
    * high discharge-less running time
    * elegant appearance to match the efficient performance

    applications

    * industrial water supply
    * residential water supply
    * home gardening
    * sprinklers
    * multi storied buildings
    * boosting line pressure
    * shallow wells
    * gardens, small farms and nurseries
    * deep borewell
    * basement sump de-watering
    * fountains & cascades

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    Automatic Pumps
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    Automatic Pumps

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    finally, for the first time in india, an amazingly engineered range of pumps that add a real new joy to your life. Painstakingly designed to ensure that you don’t have to worry about switching on/off the pump. It works automatically by monitoring the water level in the overhead tank and underground sump with the help of the proven float switch using a safe and reliable 12volts d. C. Circuit. The built in motor protector protects the pump against electrical problems.

    pumps are designed for providing maximum value for money to the customer and total peace of mind. Once again this marvellous creation brought to you by the pioneering giant, always innovative in your interest.

    the new joy to life is to be experienced to be believed.

    unique features

    * water pump will switch on the pump automatically when the overhead tank is empty and switch off the pump when it is full also it will switch off the pump if the under ground sump becomes empty while pumping and switch on the pump when water is filled in the sump
    * water level sensing done by the proven float switch. The sensing circuit works on 12 volts d. C. For safety and reliability.
    * in the event of any other problem (except water entry into motor) the motor protector imported from usa and fitted in the pump will protect the pump.
    * aluminium extruded body for maximum heat dissipation and corrosion resistance.
    * only genuine skf double sealed bearings.
    * dynamically balanced stainless steel shaft for minimum vibration and maximum bearing life.
    * pure brass forged / cast gun metal / cast iron specially treated impeller.
    * all electricals are enclosed for maximum safety.
    * polyrethane powder coating for great protection and greater looks.
    * bureau of indian standards approval as per is:9079 and is:8472
    * pumps available in mini monobloc, centrifugal and jet pump models.
    * pumps suitable for 230v/50hz power supply running at 2800 rpm.
    * pumps suitable for 230v / 50 hz power supply at 2800 rpm.
    * pumps carry a warranty for 12 months from the date of purchase against manufacturing defects.

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    Dry Powder Blender

    Dry Powder Blender

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    Lab Model Dry & Wet Mixer
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    Roller Type Wet Mixer

    Roller Type Wet Mixer

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    High Speed Counter Current Dry & Wet Mixer
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    Aning & Copper Coating Tanks
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    In addition to Manual Metal Arc Welding Electrodes manufacturing equipment, Sharp Tools also offers the supply of raw materials for producing the MMAW electrodes. Many raw materials used in the manufacture of MMAW electrodes that are available in India with the best quality and at reasonable prices can be supplied. Some of the raw materials are:

    • Rutile
    • Ilimenite
    • Ferro-manganese
    • China Clay
    • Cellulose
    • Mica
    • Calcite
    • Potassium Silicate
    • Sodium Silicate
    • Calcium Alginate
    • Sodium Alginate etc.

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    Rit With Horizontal Attachment
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    Rit With Vertical Attachment
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