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144188195215245280

Sterling Abrasives Limited

Ahmedabad, Gujarat

| GST  24AACCS1266P1Z3

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Grinding Wheels & Accessories

We are a leading Manufacturer of Centreless Wheel, Cylindrical Grinding Wheels, Crank Shaft Grinding Wheels, Roll Grinding Wheels, Resin Bonded Grinding Wheels and Tool Room Grinding Wheels from Ahmedabad, India.

Centreless Wheel
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Centreless Wheel

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Centreless grinding is grinding the outer surface of any cylindrical part, supported without centres on a stationary work rest blade and moving between the grinding wheel and the regulating wheel. Normal speed of operation : 25 to 45 mps.Sterling's Centre less grinding wheels have versatile application in bearing, auto and auto ancillaries, cutting tools, stainless steel bar, fastner and other general engineering.

Used on following machines: HMT, Cincinatti, Fold age, Solitaire, WMW, Micrometric, Jyothi, Scar lo, Parishudh, Lidkoping

300 x 80 x 140
350 x 100 x 127
350 x 100 x 152.4
350 x 150 x 127
400 x 150 x 228.60
400 x 200 x 203.2
500 x 150 x 304.8
500 x 200 x 304.8
600 x 200 x 304.8
600 x 250 x 304.8


AbrasiveDia.ThiknessGritHardnessStructureType
 
A300-75080-25036-120I - O8-May1/5/2007
 
AA - DA300-75080-25046-80I - M8-May1/5/2007
 
C300-60080-25046-80I - L8-May1/5/2007
 
GC300-60080-25046-80I - L8-May1/5/2007
 

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Cylindrical Grinding Wheels
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Cylindrical Grinding is the grinding of the outside diameter of components revolving between centres or while held in a chuck. Cylindrically ground parts are more accurate in size with better finish than those turned on lathes.
Sterling's versatile range of cylindrical grinding wheels are used for a variety of grinding operations that require size generation, fine surface finish and fast stock removal.

Special wheels are available for multiple diameters and shoulder grinding with the side of the wheel where wheel gradings are adjusted for plunge grinding without any traverse.

Used on following machines:
Landis, Kirloskar Landis, Churchill, Newall, WMW, Praga, Addison, HMT, Riat, Toshiba, Norton, Parishudh.

Recommendation
MaterialGrading
Cast IronC46 K5 V4
Steel - SoftA463 L5 VC10
Steel -HardenedA463 K5 VC10
Steel - High SpeedAA46/54 K5 VC8
Stainless SteelC463 N5 V4
Tungsten CarbideGC60 K5 V4
General PurposeA463 L5 VC10

Commonly Used Size
  • 300 x 25 x 127
  • 300 x 40 x 127 (Type 5)
  • 350 x 25 x 127
  • 350 x 40 x 127
  • 400 x 40 x 127
  • 400 x 40 x 127 (Type 5)
  • 450 x 65 x 254 (Type 5)
  • 500 x 50 x 254

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Crank Shaft Grinding Wheels
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Crank Shaft grinding is the cylindrical grinding of the crank pin or bearing by plunge form method.
Normal speed of operation: 33 to 45 mps.

Sterling's crank shaft wheels grind freely, generate minimum heat and at the same time maintain its form and size for a sufficient length of time. It is used by all types of crank shaft manufacturers and regrinding industry.

Used on following machines:
Landis, Riat, Norton, Naxos Union, Newall, Churchill, Parishudh print

Recommendation


MaterialGrading



Forged Steel-soft (Roughing)A463 N5 VC10



Forged Steel-hard (Roughing)

A463 I5 VC10, DA46-2 L7 VSC, FSA 463 L5 VSC




Forged Steel - hard (Finishing)DA 80-1 J7 VSC



Cast Iron (Roughing)DA 46 L5 VSC



Cast Iron (Finishing)DA 80 K7 VSC



Re-grindingA 463 L5 VC11



Spheroidal Graphite [SG]  IronDA 463 L5 VC11



Carburizing & heat treated SteelA 463 L5 VC10,A543 JS VSC

Commonly Used Size
  • 660.4 x 22.23 x 152.4
  • 660.4 x 22.23/32/33/40 x 203.2
  • 711.2 x 25/32/38 x 203.2
  • 762 x 25 x 203.2
  • 812 x 25.4 x 203.2
  • 900 x 38.1 x 304.8
  • 914 x 25.4 x 304.8
1015 x 32.5 x 304.8

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Roll Grinding Wheels
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Roll grinding is a specialized form of cylindrical grinding and precision grinding of various kinds of rolls. Roll grinding wheels are used in the re-grinding and production grinding of rolls for the Steel, Brass, Copper, Aluminium, Printing Paper and textile industries.

Sterling's Roll Grinding wheels give excellent finish and are used in grinding work rolls and back-up rolls used in Hot Mills, Cold Mills, Sendzimer Mills, Aluminium Mill, grinding chrome plated rolls and rubber rolls.

Used on following machines:
Churchill, Hercules, Siegen, Bhiman, Meska, Vikas print

Recommendation
Type of RollsGrading
Hardened Steel RollsA60-1 J5 V15,GC 36I EFP,FSW 36 I6 BS,GC60 I EEP, GC180 I EEP,
3A80-1 H12 V 84
Soft Steel RollsA54 N5 V15
Rubber RollsC36 15 FF,GC 80 J5 V4,C30 J10 BS
Ebonite RollsAA60 J5 EF
W.P.S & C.I. RollsAA60 35 V15, C46 J EEP,C320 GEFP
Commonly Used Size
  • 510 x 50.8 x 203.2
  • 600 x 50.8 x 203.2
  • 750 x 60 x 304.8
  • 750 x 65 x 304.8
  • 750 x 70 x 304.8
  • 910 x 80 x 305
  • 915 x 75 x 304.8
  • 915 x 100 x 304.8

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Resin Bonded Grinding Wheels
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Resin Bonded Snagging Wheel

Sterling's Snagging Wheels are manufactured for a wide use of heavy stock removal in foundries, welding shops, metal fabricators, steel mills, shipyards etc.

Sterling offers a complete line of engineered snagging wheels of high performance and many types such as Straight Wheels, Flaring Cups, Cones and Mounted Points.

Sterling's Centreless grinding wheels have versatile application in bearing, auto and auto ancillaries, cutting tools, stainless steel bar, fastnerand other general engineering.

Typical Application :
  • Smoothening of weld seams
  • Cleaning castings
  • Preparing surfaces for plating or painting
  • Billet conditioning

Recommendation

MaterialGrading
Cast IronC16 S3 BS
Stainless SteelA16 R2 BS
Spring SteelA16 S3 BS, A16 R2 BS
Mild SteelA16 S3 BS, A16 R2 BS, 7A14P7BS
Manganese SteelA16 P7 BS, A16 R2 BS, 7A12 P7BS
High Chrome SteelNZ12P,BS,A143 J5 BS, ZA143 L6 BS
Hard Casting & Low Alloy Steel, Cast Steel7A12 R2BS, A163 R2 BS, AC14 R5 BS
Investment CastingA16 S3 BS, A14/20 Q5 B, 7A12S3BS

Commonly Used Size
  • 150 x 25 x 15.88
  • 300 x 40 x 31.75
  • 400 x 50 x 152.4
  • 400 x 65 x 152.4
  • 450 x 50 x 152.4
  • 500 x 75 x 203.2
  • 600 x 75 x 203.2

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Tool Room Grinding Wheels
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In the manufacture and regrinding of cutting tools like Drills, Reamers, Milling Cutters, Gears, hobs, tool room wheel of different shapes are used to sharpen their cutting edges and to obtain required angle.
Operations are carried out on the periphery of plain wheels (Type-1), Face of Cup Wheel / Taper Cup Wheel and edges of Dish Wheels.

Due to their friable nature and sharp edge retention properties, Sterling's Tool Room wheels give high productivity. Special bond system imparts following advantages:

  • Excellent form retention
  • Dimensional accuracy
  • Surface Finish

Used on following machines:
Addisons, PragaTooland Cutter, PMT, BFW, MTC

Recommendation
MaterialHorizontal Spindle
High Speed SteelDA46/54 K6 VC8
Tool SteelAA46/54 K5 VC8
Tungsten CarbideGC60 K5 V4,3CG 60 J5 V31
High Alloy SteelAA60 J8 VC8
Special Tool SteelPAA60 K6 VC8

Commonly Used Size
  • 100/71 x 40 x 31.75 (Taper Cup Wheel)
  • 100 x 50 x 31.75 (Cup Wheel)
  • 150 x 6 x 31.75
  • 150 x 13 x 31.75
  • 150 x 13 x 31.75 (Dish Wheel)
  • 180x13x31.75
  • 200x13x31.75
  • 200x20x31.75
  • 200x25x31.75

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Ceramic Grain Wheels
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Sterling's CG (Ceramic Grain) wheels are truly advancement in precision grinding. The CG abrasives used in these wheels has a submicron crystal structure in each grain. The grain sharpens continually exposing fresh, sharp cutting points during grinding. It is a premium abrasive for hard-to-grind material in high pressure, high productivity applications.

Benefits :


  •  Faster material removal
  •  Reduction in Cycle time
  •  Improved form retention ability
  •  Ideal for CNC machine application
  •  Less metallurgical damage due to cooler cutting action
  •  Less Dressing
  •  Efficient Cutting
  •  Better productivity.

 

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Gear Grinding Wheels
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Sterling's Gear Grinding Wheels are preferred by major gear manufacturers all over India for their high performance level.

Used on following machines:
  • Hoffler
  • Maag
  • Reishauer
  • Praffter
  • WMW
  • Russian

Product Range

AbrasiveDia.ThicknessGritHardnessStructure
PPA280-50025-10436-220G - K5, 7, 8, 16
AA280-50025-10436-220G - K5, 7, 8, 16
CG280-50025-10436-220G - K5, 7, 8, 16

Commonly Used Size
 Grading
SizeConventionalCeramic (CG)
280 x 33 x 90AA46 I5 V153CG46 I5 VC8
307 x 38 x 127AA36 I5 VI8N3CG36 I8 VC8
350 x 25 x 127PAA46 H8 VP73CG46 H8 VSC
350 x 25 x 127AA46 I16 V18N2CG46 I10 VSC
350 x 84 x 160AA100 K6 VSC3CG100 K6 VSC
400 x 35 x 127PAA46 I10 VP73CG46 I10 VP7

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Hypodermic Needle Grinding Wheels
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Sterling's Hypodermic Needle Wheels are well established for grinding the tip of hypodermic needle (Human as well as Veterinary), which is made from stainless steel of various gauge pipes.

Sterling's wheels are designed in special grade having modified bond which gives higher output and burr-less finish.

Sarting Recommendation
Type of applicationGrading
Veterinary NeedleDA400 L5 BS, DA600 J/K5 BS
Human NeedleC600 K5 EFP, C800 K5 EFP, GC600 K5 EFP, GC800 K5 EFP

Product Range
AbrasiveDia.ThiknessGritHardnessStructure
DA350-50040-100600-1000J - K5
C / GC350-50040-100600-1000J - K5

Commonly Used Size
  • 350 x 50 x 127
  • 400 x 100 x 127
  • 450 x 50 x 127
  • 450 x 75 x 203.2
  • 450 x 80 x 127

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Internal Grinding Wheels
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Internal Grinding Wheels are used in internal and external of bearing, small cylinder, compressor parts, injection nozzle parts, gear parts etc.

 

AbrasiveGrit HardnessStructureBond
A, AA, PA, MCA, DA, FS16-220H - O3, 5, 8Vitrified

 

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Mounted Points
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Mounted Points

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Mounted Points are capable of reaching places inaccessible to larger types of Grinding Wheels. It can be used safely on hi-speed portable grinding machines.Sterling's Mounted Points are available in various abrasives to suit every need of the end user.

 Mounted Points Internal Wheels Plugs & Cones Typical Applications
  • Debarring
  • Tool Sharpening
  • Removing Metal marks and parting lines
  • Finishing cavities
  • Smoothing intricate profiles of castings, forgings
  • Die Grin ding
  • Grinding of Steel Rolling Rolls

Standard Spindles

  • Type A-6 and 6.35mm diameter
  • Type B - 3, 6 and 6.35mm diameter
  • Type W-3, 6 and 6.35mm diameter
Specification Goude (Mounted Point)
AbrasiveARegular Aluminium Oxide-soft steel & cast iron
WAWhite Aluminium Oxide-hard steel, General Purpose
PAPink Aluminium Oxide-cool cutting-works for hardened steel
SASingle Crystal Aluminium Oxide-superior forming & long life
CBlack Silicon Carbide-cast iron, non-ferrous, non-metal
GCGreen Silicon Carbide-cemented carbide
Grit16, 24, 36, 46, 80, 100, 120, 150, 180, 220, 240, 320
GradeH, I, J, K, L, M, N, 0, P, Q, R, S, T
BondV (Vitrified), B (Resinoid)

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Honing Sticks & Plugs
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Honing Sticks & Plugs

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Honing Sticks is the finishing of internal dimensions of automobile cylinder heads and other components when an excellent and accurate finish is required.Honing is generally performed with Square, Rectangle or specially shaped sticks or blocks.

Certain honing sticks, particularly when used for steel, are treated with Sulphur to increase stick life and prevent loading.

Recommendation


MaterialGrading



Cast IronC150 L V4



Carbon SteelAA150 L V18N (S)



Steel & NitralloyAA150 H V18N (S)



Bearing SteelC180 N V4

Product Range



GrainWidthThiknessLengthGritHardnessStructure

AA3-153-1025-20046-600G - P-

C3-153-1025-20046-400I - O-

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General Purpose Grinding Wheels
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Sterling's vitrified bonded general purpose grinding wheels for use on bench, floor stand and pedestal grinders are most economic and efficient in grinding of all steels.

These wheels are made of specially processed Brown Aluminium Oxide (A) and Silicon Carbide (Green & Black) Abrasives that give rapid grinding action, cooler cutting and excellent finish. The self-dressing property of these abrasives results in higher productivity of the wheels.

Product Range:

AbrasiveDia.ThicknessGritHardnessStructure
A50-50010-7524-120K - R5
C / GC150-50013-6560-120J - S5

Commonly Used Size

  • 150 x 20 x 31.75
  • 150 x 25 x 31.75
  • 200 x 25 x 31.75
  • 250 x 25 x 31.75
  • 300 x 25 x 31.75
  • 300 x 25 x 25.4 (l.b)
  • 300 x 40 x 38.1
  • 300 x 40 x 50.8
  • 400 x 50 x 50.8
  • 500 x 75 x 203.2

 

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F Type Wheels
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F Type Wheels

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Disc grinding is the production of flat surfaces by presenting the work piece to the wheel face in horizontal or vertical spindle machines. In double disc grinders opposite and parallel surfaces are ground flat at high rates of production providing good surface finish. Sterling offers specially designed disc grinding wheels with special bond systems, which is the best in India.

Used on following machines: Gardner, Besley, Diskus, Foldage, Nippie, Modular, Parivartan, OMD, Bennet, Rolland.

Recommendations:
ComponentGrading
Bearing Face grindingAA60 J5 BS, A80 K5 BS, AA80 I/H5 BS, A46 N7 BS, FSW80 H/I5 BS
Piston Ring Face grindingC60 K8 BS, C46 0 BS, C180 K6 BS, C8015 BS
Spring end grindingA24 P5 BS, A24 P8 V9, A24 M BS, A36 N5 V9, PA60 M5 V9,CG 24 K5 BS
Valve Plate grindingAA54 N5 BS, CGC46 05 BS
Connecting Rod grindingAA54/60 M5 BS, A54 M8 BS, A60 M7 BS

Commonly Used Size
350 x 65 x 25.4
355 x 52 x 110
450 x 65 x 150
450 x 80 x 151
450 x 80 x 40
500 x 75 x 300
585 x 65 x 19.05
585 x 65 x 250
585 x 75 x 195
600 x 65 x 300
600 x 80 x 20
660 x 76.2 x 12.7
660 x 90 x 300

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Rubber Control Wheels

Rubber Control Wheels

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Grinding Wheel

Grinding Wheel

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Grinding Segments
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Segments are generally used on rotary table surface grinding machines. Sterling provides wide range of all purpose shapes, sizes and specifications of segments which are composed with selected abrasives in grits, grades, structures and best bonding system to match any material removal or surface finish requirement from precision tool room grinding to uneven surface production jobs.

Used on following machines: Blanchard, Churchill and John Land, Lumsden, Mattison, Gusti, WMW, TOS, Gamut, Snow print

Commonly Used Size
  • 140 x 79 x 20 (with radius)
  • 150 x 80 x 25
  • 150 x 90 x 35
  • 152.4x84.14x38.1 (with radius)
AbrasiveDia.GritHardnessStructure
AAAs per sketch24-150G - M5-8
AAs per sketch24-150G - M5-8
CAs per sketch24-150G - M5-8

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Blade Shaped Slip Stones
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Blade Shaped Slip Stones

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Sterling is the first manufacturer to introduce Shellac Bonding System in the country. SAL's Shellac bonded wheel renders excellent finish required for the Razor Blade industries. Sterling is the largest manufacturer of domestic flour mill Wheels in the country. Controlled grain size and special bonding system facilitates smooth grinding of wheat without abrasive contamination. Sterling caters to all the leading flour mill manufacturers in the specific shape required.

Slip Stones (Blade Shaped)
ACLGrit
253100Medium & Fine
256100
4510100

Slip Stones (Chisel Shaped)
ACDLGrit
2561100Medium & Fine
2561150
45100100
45103100
45102100

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