HBL Power Systems Limited

Banjara Hills, Hyderabad, Telangana
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Company Factsheet

Nature of Business
Manufacturer

Year of Establishment
1977

GST No.
36AAACH8421K1ZI

Manufacturer and service provider of nickel cadmium pocket plate batteries, fibre plate batteries, sintered plate batteries for defence aircraft, sintered plate batteries for defence aircraft etc.

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Products & Services

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Nickel Cadmium Pocket Plate Batteries

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HBL offers a very wide range of Nickel Cadmium Pocket Plate Batteries that match diverse applications and operating conditions. These are available in tough polypropylene containers of single cell types and block battery types. Cells of Stainless Steel containers or structural foam moulded containers are also offered as options. Incorporating variations in electrode design to meet different discharge requirements, HBL batteries are classified into three types L, M & H. These batteries conform to IEC 60623 and are certified by Intertek ETL SEMKO. They also conform to BS6260, DIN 40771 and other International Standards.

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Sintered Plate Batteries For Defence Aircraft

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nickel cadmium sintered plate batteries are the power source for independent starting of aircraft engines & emergency backup in the event of generator failure on board aircraft. Hbl aircraft batteries have been approved by the centre for military airworthiness, ministry of defence-govt. Of india, directorate general of civil aviation, india as well as customers in vietnam, czech republic & west asia.

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Valve Regulated Lead Acid Batteries - 2v Cells

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Triumph HP is a premium design Valve Regulated Lead Acid Battery. The battery works on Gas Recombination Principle with AGM technology and heavy duty Lead Calcium Grids.

Available in a wide range : 80Ah to 5800Ah

Benefits

  • Does not require water top-up throughout its life

  • No corrosive fumes and hence no special battery rooms are required

  • Stackable design minimizes space requirements

  • Designed for high integrity & long life

  • Application specific designs

  • Customized layouts for optimum space utilization

  • Safe-Explosion-proof, leak-proof & flame-retardant material

  • Consistent performance over life time

  • Improved aesthetics

  • Easy installation

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Pure Lead-Tin Vrla Monoblocks

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The Pure Lead-Tin range offers the customer the highest energy density of any lead acid battery anywhere. The battery is constructed around a complex thin plate, pure lead-tin grid which packages more power in a smaller space. The plates being made of high purity lead last longer, offering excellent life. The proven benefits o this superior technology are high performance, quick recharge capability, high energy density and a long service life. The 6V & 12V monoblocs are available in capacities ranging from 12Ah to 150Ah.

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Tubular Gel Vrla Batteries

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The solar powered shelters carry batteries that expose them to higher temperatures. Net result is the need for a heavy duty, robust, deep cycling battery that is also less sensitive to high temperature.

To meet such rigors of temperatures and varying patterns of usage, HBL introduces "Tubular Gel VRLA Battery" with unbeatable combination of Tubular plate and gelled electrolyte.

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Submarine Batteries

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HBL Power Systems was established in the year 1977 to become one of the leading designer & manufacturer of DC power systems. Our head office is in Hyderabad, India. HBL is listed on the Bombay Stock Exchange and National Stock Exchange.

HBL has been in the field of specialized batteries for over 30 years and has been successful in providing customers with products of improved design and technology - continuously.

RANGE OF PRODUCTS:
HBL has become over the years as a technology center for development of advanced batteries.

HBL offers wide range of battery products for military, aviation, and industrial applications in different technologies i.e Lead Acid, Nickel Cadmium, Silver Zinc and Lithium. Very few companies worldwide offer such a vast range of specialty batteries.

  • Torpedo and Underwater batteries: Silver based batteries for combat and practice versions.

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Silver Oxide Zinc Batteries For Defence Aircraft

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HBL Silver Oxide Zinc Batteries are used for instant starting of Aircraft Engines and as a back-up power source. Approved by Centre for Military Airworthiness Certification, Ministry of Defence, Govt. of India.

<="" span=""> Silver Oxide Zinc Battery Rating
22.5 Volts, 45 Amp.HR at 1 HR Rate

<="" span=""> Part No: HBL SZ-45

<="" span=""> Application
Mig 21, 23, 25, 27 and 29
KA-25 Helicopter
Light Combat Aircraft (LCA)

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Thyristor Based Charger

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hbl battery charger uses thyristor switching principle for achieving the desired dc output. It basically consists of a transformer, a semi conductor bridge rectifier, a filter circuit and a control circuit.

the ac mains voltage is transformed to a suitable level and fed to the rectifier bridge which rectifies the ac input and feeds controlled dc output to the battery and load, after being smoothened by the filter circuit. The power output requirement is adjusted by using phase control technique which is provided by the control circuit. The feedback signals from the output to the control circuit are used for maintaining voltage regulation and current limit.

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Fuel Saving & Eco-Friendly Rentar Fuel Catalyst

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hbl power systems ltd is exclusive distributor for india for rentar fuel catalyst.

hbl will use its existing marketing & sales network to aggressively promote
business of rentar catalyst.

rentar helps to reduce air pollution (co2, nox, co, so, particulate matter and black smoke), reduce fuel consumption to save money and also reduce maintenance costs by extending time between oil changes.

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Battery Monitoring System

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advanced battery monitoring is an innovative battery monitoring system where power and system availability are critical to successful business operations. It smartly operates by preventing costly downtime due to unexpected battery failures. Abm has been designed to monitor individual cells up to 15v & control the charge/discharge operations on battery systems ranging from 24v. It is designed for varied requirements such as stand-alone/networked models.

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Silver Oxide Zinc Torpedo Batteries

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HBL's Silver Oxide Zinc batteries are used for propulsion & guidance of Torpedoes and missiles in combat & practice versions. A perfect match for Torpedoes sourced from the former Soviet Union which are in operation in a number of countries. HBL also manufactures Torpedo Batteries suitable for torpedoes of German and Other origins. Meets specifications of DGNAI, Ministry of Defence- Govt of India.

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Ride On Automotive Batteries

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ride on automotive batteries are designed for a longer life and efficiently meet the highly demanding power requirements. These batteries provide reliable start in all weather conditions and are low in maintenance.
they also conform to the japanese industrial standards jis d 5301.

features


benefits

special grid alloy


resistance to corrosion & less water top up

glass mat bonded separator


avoids active material shedding leading to a long life

resistance weld joints


ensures reliable cranks

dual plate separation


protection against shocks and vibrations

factory charged battery


ready to use

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X Cell Batteries

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the pure lead-tin vrla battery has an unmatched peak power performance due to its thin plate design. This is a sealed maintenance free battery with no topping up required for life.

the charger

the sophisticated smps battery charger with in-built protections ensures optimum charging of the batteries always. The periodic running of the genset for charging of the batteries is eliminated.

features and benefits

maintenance free : no topping up or specific gravity checks

ready-to-use : filled and factory charged

reliability : in-built charger ensures that battery is always fully charged

cost advantage : low cost of ownership over its long life time

xcell : integrated battery + charger system

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Genon Batteries

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genon batteries are made with state of the art “pure lead thin plate” technology to deliver high cranking currents. This ensures a reliable start of the genset in any environmental condition.

genon is a sealed maintenance free battery, delivered in factory charged and ready to use condition.

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DSP Controller

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The all new HBL Battery charger uses 16 Bit DSP Controller for switching and control of Thyristor for achieving desired DC output. The charger output voltage, output current and battery current, including battery temperature compensation are controlled by the Digital Signal Processor. The charger output parameters can be set or adjust through keypad-display provided on the front panel. It has communication ports for local monitoring using a PC and also remote monitoring of measurements and events as well as event history.

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Switch Mode

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Switch Mode power Supply modules of series SMR 110SP20 are compact battery charging rectifiers with an optimized switching principles and therefore with very high power density. The rectifier can be used in all DC applications with or without battery.

Due to modular concept and high scalability the user is able to equip the power supply with additional modules according to his actual power profile. The chargers are very user-friendly. The devices get their operation parameters through communication-bus between module and SCU. Therefore, the supply of the connected loads and the charging of the batteries are guaranteed without any interruption.

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DC To DC Converter

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A DC to DC Converter is a circuit which converts a source of direct current (DC) from one voltage level to another. In many applications, there is a need to convert one DC Voltage to another DC Voltage, either increasing or decreasing it. This is the role of a DC/DC Converter.

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UPS

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Our UPS system utilizes the state of art Space Vector theory with Pulse Width Modulation technology which reduces the switching losses by limiting the switching to the two third of the pulse duty cycle. As the PWM signals have to be calculated in real time, by using Space Vector Modulation the calculation process is simplified and hence less computing time is required which results in better performance.

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Battery Monitoring

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Advanced battery monitoring is an innovative battery monitoring system where power and system availability are critical to successful business operations. It smartly operates by preventing costly downtime due to unexpected battery failures. Abm has been designed to monitor individual cells up to 15v & control the charge/discharge operations on battery systems ranging from 24v. It is designed for varied requirements such as stand-alone/networked models.

  ABM has been designed to be portable, accurate, reliable, and simple model that is best suited for all types of lead-acid and ni-cd battery systems installed at ups, power stations, telecom & industrial applications. It can be left unattended at sites for data collections (can later be exported for further analysis), or, by its integrated alarm feature which can assist the user to initiate the charge/discharge cycles.

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Ips Modules

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integrated power supply systems comprises of


switch mode rectifiers


inverters


dc-dc converters


transformers


avrs


charger cum regenerative discharger

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Charger Battery Universal

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the charger battery universal is designed developed and manufactured by hbl power sysetms limited. To meet the stringent defence specifications, is capable of working with an ac input of 230v ±10% either from ac mains or 15 36 v dc, conforming to defence specification no. Tca/lrde/ts/2383b. The salient features of our chargers are :

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Earth Leakage Monitor

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Earth Leakage Monitor is one important device used in DC power systems like battery chargers AC-DC converter systems, DC-DC converter systems and DCDBs. Where an independent DC power source is used, the connections between transducers, control units and DC power source are very important. Monitoring and signalling of earth faults is essential in these situations. HBL ELM enables quick detection of earth faults so prompt corrective action can be taken.

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Power Saver

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our power saver is an integrated system equipped with a micro controller based regulator which monitors voltage, current, power factor and current threshold. Introduces low-loss impedance path between the source and the load which causes maximum power transfer in the circuit that results in substantial saving in power consumption upto 30%.

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Solar Charge Controller

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the hbl solar charge controller incorporates a dynamic maximum power point tracking (mppt) algorithm designed to maximize energy harvest from the pv array. The mppt constantly adjusts the operating points of the array to ensure it stays on the maximum power point.

while charging, it the xw scc regulates battery voltage and output current based on the amount of energy available from the pv array and state-of-charge of the battery.

the hbl solar charge controller can be used with 48,96, and 110-volt dc battery systems.

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Electronic Discharge Banks

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The HBL Make Electronic Discharge Banks are manufactured using solid state devices such as IGBTs. Usage of this Power Electronic Control devices extends the flexilibility of Battery discharge at constant current irrespective of the battery discharge voltage .

IGBT (Insulated Gate Bi-polar Transistor), Diode, and Inductor & Resistor in conjunction with Control & Switching circuit are used in Discharge to maintain the Constant Current when it is discharging Battery.

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Fibre Plate Batteries

hese batteries use Fibre Plate electrodes. The three Dimensional Fibre Structure in the plate provides a very high conducting density. The advantages of this technology is its low internal resistance, high rates of discharge, improved recharge capability and lower weight with a high cycle life. The Ni-Cad Fibre Plate batteries are designed as L,M,H and X types to suit customers requirements. These batteries conform to IEC 60623 and are certified by Intertek ETL SEMKO. They also conform to BS6260, DIN 40771 and other International Standards.

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igbrt

HBL offers DSP controlled IGBT based Chargers which utiliz the latest state of art Space Vector theory with Pulse Width Modulation technology. This reduces the switching losses by limiting the switching to the two third of the pulse duty cycle. These chargers are built to provide constant DC source to the customer's critical applications as well charge the batteries. The Charger is of current limited type with two levels of charging the battery. These levels are float charging and boost charging levels which essentially designates the band voltage levels that can be set as per charging requirement of the battery. Output voltage regulation is achieved by controlling the IGBT. The charger can provide constant voltage power to the load with simultaneous boost charge to the discharged battery. The current limit can from 10% to 90% of the charger output capacity.

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Regenerative Chargers

We design & manufacture regenerative chargers for any type of battery charging / discharging needs, during discharging the battery will be connected to the output terminals of the charger in reverse mode and the battery will start discharging with a constant current into the Thyristor bridge which converts DC into AC and feeds to the AC mains. The regenerative charger will have automatic charging facility in constant voltage and constant current modes. In discharges mode it saves upto 50% Energy by pumping the power back in to grid.

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Opzs Series

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HBL OPzS batteries are robust and proven tubular plate technology batteries, ideal for use in all standby and deep cycling applications that require highest levels of Reliability. They are designed and manufactured according to DIN Standard.

Technical characteristics

Positive Electrode : Tubular plate with low antimony lead alloy.
Negative Electrode : Pasted grid plate.
Separator : Microporous ribbed PE separator.
Electrolyte : Diluted sulphuric acid 1.24 kg/lt @ 20 C
Container : High impact, transparent SAN with electrolyte level marks Max/Min
Vent plug : Safety flame arrester vent plug
Terminals : Leak proof pole with brass insert
Connectors : Bolt-on type copper connector

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Ignite Batteries

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ignite batteries are manufactured by hbl power systems ltd. , a company with more than 30 years of experience in manufacturing specialized batteries. State-of-the-art pure lead tin technology helps

to deliver higher cranking current and longer shelf life than ordinary batteries

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HBL Power Systems Limited No. 8-2-601, Road No. 10, Banjara Hills, Banjara Hills,
Hyderabad-500034, Telangana, India

J. Srinivas ( Manager )
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