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Company Factsheet

Nature of Business
Manufacturer

Year of Establishment
1969

Legal Status of Firm
Private Limited Company

GST No.
27AAACD7365G1ZL

Manufacturer of material handling wears and abeasion resitant lining systems.

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Products & Services

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Screw Conveyor

Ball Bearing

A screw conveyor is a material handling equipment to convey the material for shorter distance by shear and tumbling effect. Constructional feature comprises of staionary housing of U or circular trough with a rotating screw shaft with a Helix shaped flight mounted on it. Flight normally will have hard facing on the leading side on the periphery of helix. Shaft is generally supported at end on bearing to take up radial and thrust load.

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Drag Chain Conveyor

Ball Bearing

Drag Chain conveyor is a material handling equipment to convey the material for medium amd shorter distance by dragging the material with the help of chain link assembly. The constructional feature comprises of conveyor in three segments. They are drive end casing segment, Tension end casing segment and intermediate casing segment.

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Wet Scrapper Conveyor

Ball Bearing

Wet Scrapper also know as submerged scrapper conveyor largely used in sponge iron plant and power plant to collect the dust at elevated temperature. Construction is more or less identical to chain conveyor filled with water, however differs in tail end and drive end. Both the ends are at inclined position normally restricted to 30 degree inclination. Wet scrapper will always have double strand construction with low linear speed as theses are usually used for highly abrasive material at elevated temperature ( upto 900 Degree Centigrade ). In sponge iron plants of capacity 200 TPD and below the dust will be passed through dust cooling tower and then dust settling chamber. Wet Scrapper are installed below this DCT and DSC. Where as in power plant below the boiler to collect the unburnt ash, the wet scrapper/SCC are installed.

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Paddle Mixer Conveyor

Ball Bearing

It is a type of mixer which also conveys the material - combining both functions of mixing and conveying in a single machine.Homogeneous mixtures of multiple granular/ powdery materials & liquids are possible. Replaceable paddles or wear resistant paddles can be provided for special applications. Various capacity ranges are available in M.S. and S.S. construction.

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Coal Feeders

Ball Bearing

DEMECH is the leading manufacturers of coal feeders. Coal feeders are used in coal fired Boiler for

(1) Feeding coal lumps to pulverizing fuel mill and
(2) Crushed Coal of size -6mm from storage bunker to Boiler furnace.

Each bunker has a coal feeder to feed & remove the mills and discharges the raw coal to the mills, where it is pulverized before being blown into the furnaces. The feeder discharge rate modulates in accordance with the demand signal from the boiler control system.

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Bucket Elevator

Ball Bearing

Bucket elevator is a material handling equipment required to convey the material in vertical direction. Basically are employed convey the fine powder to lump size particle. Normally size varies from 500 micron to 30 mm. Conveying buckets are mounted either on belt or chain as per material character. Conveyor speed is selected based on the type of discharge. Drive platform is provided at the top near drive end casing. For maintenance purpose an inspection window is provided at the boot section of bucket elevator.

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Swan Neck Elevator

Ball Bearing

This is a combination of chain conveyor and Elevator. The shape of conveyor resembles a swan neck and can lift materials up to 90 degree inclination. Requires minimum supporting structure. U flights are used for En-masse conveying of material. Material moves in any direction – horizontal, vertical, inclined at any angle and minimizes transfer points. It is designed to suit one or more feed discharge points. Operation is dustless and explosion hazards are minimized.

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Forged Alloy Steel Chains

Ball Bearing

Forged alloy steel chains and sprockets with special heat treatment for the abrasive and Heavy duty applications are available ex-stock as specified below:

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Cast Basalt

Ball Bearing

CAST BASALT is produced by melting basalt rock and then shaped into tiles or cylinders. The special heat treatment process forms a fine crystalline structure that gives CAST BASALT its outstanding qualities to resist sliding abrasion. CAST BASALT is used to enhance the life of various process equipments in power plants, steel and cement plants.

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Ceramic Lined Components

Ball Bearing

DEMECH brand high Alumina ceramic is a product from high purity, fine grain aluminum oxide (Al2O3). Sintered dense Aluminium possesses a high consistency, hardness , temperature & Corrosion resistance. It is harder than all other except diamond.
These are used to withstand heavy erosion and corrosion in power plants and pneumatic handling systems. The necessary forming of shape is done in its green phase. The products are then sintered in a kiln at extremely high temperature. The resulting alumina ceramic products are dense, durable and wear resistant; outlasting other Wear Rresistant Products. many a times. Because of its superior mechanical and thermal characteristics; Alumina ceramic material widely used all over the industry..

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Chromcast

Ball Bearing

As the mainstay of our business, DEMECH is providing to customers with all possible solutions of Wear Resistance Material in a wide variety.

Chromcast is designed to protect your equipment from high impact and high abrasion & to cut equipment downtime by quickly replacing worn parts.

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Chromax Plate

Ball Bearing

CHROMAX Plate is manufactured by a unique process developed indigenously by which a heavy layer of highly wear resistant carbide is deposited on to a mild steel base. Very hard carbides are suspended in a tough wear resistant matrix. It is the concentration of the carbide structure that gives CHROMAX Plate its unique wear characteristics.

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Submerged Scrapper Chain Conveyor

Ball Bearing

This is continuous Ash Extraction system for Bottom Ash. Submerged Scrapper Chain Conveyors are specifically designed for handling high temperature bottom ash which is quenched and dewatered continuously.

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Hydro Pneumatic Operated Ash Gate

Ball Bearing

DEMECH Ash Gate is designed from State-of-art technology. Ash Gate Housing is Robustic, which are in operation since early 1980’s.

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Feeder Ejector

Ball Bearing

Demech feeder ejectors are high efficient and create high concentration upto 40% with low water consumption. Air inlet valve regulates constant vacuum inside body.

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Wetting Head

Ball Bearing

Demech wetting head directly can be mounted below hopper without any feed elbow. Body is made of a combination of multiple nozzles.

Demech Wetting heads are high efficient and create high concentration upto 55 to 60% with low water consumption. Air inlet valve regulates constant vacuum inside body.

Replaceable multi-jet nozzles are fixed on nozzle plate which facilitates operator easy maintenance. Discharge bend is also optimal to promote flow and reduce the water getting in trenches.

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Air & Vaccum Release Valve

Ball Bearing

The valves are installed to remove air from pipe line and avoid water hammering. The valves are used for allowing air inside the pipe for draining or after the pumps shut down due to vacuum.

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Tight Shut Off Valve

Ball Bearing

Demech TSV is used as Material Inlet Valve, Material Outlet Valve, Branch Isolation Valve in Pneumatic Conveying Systems.In TSV Sealing surfaces are machine lapped which does not allow air to exit.

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Rotary Air Lock Valve

Ball Bearing

Demech provides a complete range of rotary airlocks suitable for air lock applications ranging from gravity discharge of filters, rotary valves, cyclone dust collectors, and rotary airlock storage devices to precision feeders for dilute phase and continuous dense phase pneumatic convey systems.

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Double Flap Valve

Ball Bearing

Demech Flap Valves are designed specifically for long life in handling Abrasive materials while maintaining a positive seal against pressure and vacuum in dust collectors and other process equipment.

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Slide Gate Valve

Ball Bearing

# Note: Customized sizes can be supplied in fabricated construction as per customer requirement

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Diverted Gate Valve

Ball Bearing

Demech Divertor valves are designed to direct product flow outlets of storage bins, silo conveyors, gravity flow chutes and other discharge points handling powders , granules, grains and other bulk solids. These valves are available deflector or divertor types, with three-positional control on diverter if required to split the flow.

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Lean Phase Slurry Disposal System

Ball Bearing
Ash (both Bottom Ash & Fly Ash) will be disposed to a ash disposal area with lean phase long distance slurry conveying system.
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Dry Disposal Ash Conditioner

Ball Bearing
DEMECH Dust conditioner’s design is based on CEMA. Ash conditioners are used for unloading the material from silo to truck by spraying water on dust. Due to opposite direction rotation of paddles water get mixed in dust and suppress dust completely. Water is sprayed on dust with control feed rate, moisture fog is made with specially designed nozzle. Torque limiter can be provided upon the request of client.
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Cast Basalt Lined Pipes

In Any Process Industry, where corrosive and abrasive material are handles, the life of the plant shortens considerably due to wear. This wear may be due to the high abrasuve and corrosive nature of the materials, Direction of flow, friction, Climatic conditions etc. This gradually reduces the life of the equipment leading to

 

  • interruption in production
  • Plant slow down or even standstill
  • Costs on replacement/ spares
  • Expensive, time-consuming repairs
  • And thus high maintenance costs
  • The interruptions of downtime occur due to abrasion, wear or corrosion can now be overcome by using cast basalt lining. Demech indigenously manufactures Cast Basalt liners in the form of Cylinders and TIles.

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    Derroport

    Ball Bearing

    Derroports have been very conveniently used for handling Cement, Sand, Wheat flour and other powdery materials in various industries.

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    Toothed Type Clinker Grinder

    Ball Bearing
  • Optional feature of crusher is, it reverse automatically if larger size of lamp is blocked.
  • Ash crusher is driven by set of transmission sprocket, gear box, fluid coupling and motor.
  • Clear water is purged into seal to protect parts from ash.
  • Toothed Rollers are made of high manganese steel. In case of bigger size these are made in segment form to facilitate operator for easy maintenance without dismantling assembly.
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    Ash Extraction Valve

    Ball Bearing

    Ash extraction valve is used in Vacuum conveying system which is state between hopper and conveying line. Ash extraction valve is metal seated. Seat and disc is made from special alloy steel which gives better life than SS. During the operation gate operated by Pneumatic actuator and gate is away from the path of material, this feature helps to increase life of the valve & gives better performance than the slide plate of valve.

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    Spherical Dome Valve

    Ball Bearing

    Demech SDV is used for material cut off below hopper for dry powder / granular material.
    Air inflatable seat, sealing the valve in closed position. Thus during valve operation there is no direct friction between seat and dome which ensures longer life.

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    Double Cone Valve

    Ball Bearing

    Double Cone Valves are designed specifically for long life in handling. The wide selection of available actuators and control components allow easy integration with any degree of automation.

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    Reach Us

    Gmap

    Deccan Mechanical & Chemical Industries Private Limited 78, Bhosari Industrial Estate,
    Pune-411026, Maharashtra, India

    Vishal Shinde ( Manager )
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