Beumer India Private Limited

Manesar, Gurgaon, Haryana
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Company Factsheet

Nature of Business
Manufacturer

Legal Status of Firm
Private Limited Company

GST No.
36AAACE0593R1Z6

Beumer India Private Limited - Manufacturer of beumer belt conveyors, pipe conveyor & apron conveyor in Gurgaon, Haryana.

Products & Services

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Beumer Belt Conveyors

Ball Bearing
Operating SpeedOther
Pioneer with know-how.

For many years BEUMER Group has been successfully supplying systems and plants for bulk material and piece good transport worldwide. Since its foundation BEUMER Group has substantially shaped technical development in the conveying technology sector and, with its belt conveyors, can always offer you the right solution for your transport requirements.

 

Centre distance:

BEUMER troughed belt conveyors: up to 20 km

Curve radius:

BEUMER troughed belt conveyors: > 400 m for horizontal curves, vertical curves depending on the application

Conveying capacity:

> 10,000 t/h

Conveying speed:

up to 6.5 m/s

Angles of inclination:

up to 15° depending on the material to be conveyed

...more
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Pipe Conveyor

Ball Bearing
The Pipe Conveyor is an enclosed curve going transportation system for all kinds of bulk materials. At the loading and discharging points, the conveyor system is identical with open troughed conveyors. The difference starts after the loading point, where the belt is formed into its typical tubular shape by special idler arrangements over a certain distance and finally is led through idler panels with hexagonal cut outs and offset idler arrangement. At the discharging point, the belt opens automatically after the final idler panel and transfers the material to its next destination.

Due to its tubular shape, the conveyor is able to manage horizontal and vertical curves as well as high inclinations. The enclosed transportation system not only protects the conveyed material against external influences such as climatic conditions, it also avoids material loss and spillage and thus, protects the environment.

The Pipe Conveyor also meets special requirements such as simultaneous material transport in the upper and lower strand and downhill transport with power-regeneration. It serves the cement and power plants, port handling concepts as well as chemical, steel and mining industries.

BEUMER belt conveyors: flexible in every situation

 

Technical Facts:
  • Pipe diameters between 150 and 650 mm
  • Centre distance up to 10 km
  • Curve radius depending on material and topography:
    min. 300 x diameter for fabric belts
    min. 600 x diameter for steel wire belts
  • Angles of inclination up to 30° depending on the material to be conveyed
Advantages:
  • Protection of the conveyed material against external influences
  • Protection of the environment against escaping material by dustfree transport
  • Possibility of tight curve radii
  • Realization of steep inclination
  • Low space requirements
  • No need for transfer towers
  • Adaptation ability to topographic requirements
  • Possibility of downhill transportation
  • Simultaneous double load transport of different kinds of material in the upper and lower strand
  • Low investment costs
  • Low maintenance costs
  • High operational safety
...more
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Apron Conveyor

Ball Bearing

High temperatures, complex configurations, overcoming extreme heights - thanks to a comprehensive product range, BEUMER apron conveyors are ideally matched to the special demands involved in the transportation of hot materials.

The tried-and-tested mechanical components of apron conveyor technology are the basis for extreme reliability and problem-free operation. The use of highquality construction materials in combination with technologies developed down to the last detail and manufacturing precision ensure a long service life and guarantee significant economic benefits.

 

High temperatures,
extreme conveyor heights

Hot materials discharged from the oven cooler at temperatures of up to 600 °C place particularly high demands on conveying equipment. BEUMER apron conveyors offer a choice of cell widths ranging from 500 to 2,000 mm, axis intervals of up to 250 m and transportation volumes of up to 1,255 m3/h to provide optimum system solutions.

An impressive
range:Apron conveyor:

The apron conveyor is an economical design for horizontal and inclined conveying up to 28°. An extremely lowcost unit preferred for applications of up to 45° inclination.

Bucket/belt conveyor:

The bucket/belt conveyor is a special design utilizing a steel cable reinforced belt instead of a double side-bar chain as the traction element. Particularly effective with high conveying rates combined with large center distances and extreme conveying heights.

Hinged apron conveyor:

The hinged apron conveyor is a sturdy design for horizontal and slightly inclined transport. Additional partitions make inclinations up to 35° possible.

Hinged bucket conveyor:

The hinged bucket conveyor is used exclusively with varying conveyor routes along with steep inclines and narrow radii (s-curves). The deep buckets with hinges located at the upper edges allow for a low construction height and form a completely sealed conveyor strand.

Tipping tray conveyor:

The tipping tray conveyor with intermediate discharge is utilized in cases where several discharge points are employed at random, such as for feeding silo batteries and storage halls.

At a
glance:
  • Cell widths up to 2,000 mm possible
  • Angles of inclination up to 45° possible
  • Conveying speed with a chain traction element: up to 0.3 m/s
  • Conveying speed with a belt traction element: up to 0.6 m/s
  • High flexibility
  • Tailor-made solutions for every application
  • Wide product range possible
  • High economic efficiency with little capital investment
  • Low-wear design for high durability
...more
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Bucket Elevators

Ball Bearing
Sizeup to 120 mm

Bucket elevators have proven themselves for vertical transport of many and diverse bulk materials for decades. As a market leader, BEUMER Group successfully established the belt bucket elevator technology in the market decades ago.

Belt bucket elevators were consistently developed in the past and enable the highest possible conveying capacities with maximum centre distances today.

Chain bucket elevators are the preferred conveying systems for the transport of hot bulk materials and coarse-grained materials. With its central chain bucket elevators, BEUMER Group offers efficient and proven solutions even for the highest conveying capacities.

High-capacity
belt bucket elevators

High-capacity belt bucket elevators are used for all floury and small-sized bulk materials, e.g. raw meal, cement, grits, sand, concentrated ores, etc. Conveying heights of up to 175 metres have been realised (for information: ACC, India).

Bucket widths of 160 to 2,000 mm are available for a finely graduated adaptation to the conveying capacity. A special bucket design is used for particularly light-weight materials, making the construction as efficient as possible.

Heavy-duty bucket elevators have been developed from belt bucket elevators and are specially designed for coarse, highly abrasive bulk materials. HD bucket elevators can transport piece sizes up to 120 mm.

By using a specifically designed BEUMER Group steel wire belt, HD bucket elevators enable maximum conveying heights and conveying capacities. They are particularly suitable as recirculation units behind high-pressure roller mills, which are increasingly used for pre-grinding in the cement and ore sector.

Furthermore, the special design of the HD bucket elevator enables the highest conveying capacities for coal and similar products. For this sector, the HD bucket elevators can also be offered in an explosion-proof version.

Chain bucket
elevators

The traditional chain bucket elevator is designed with a double-strand round steel link chain (marine chain). This type is mainly used as an efficient solution for coarse, highly abrasive materials in the low to medium capacity range. It is also suitable for conveying hot bulk material.

Special versions, as for example central discharge bucket elevators, can be designed according to customers' requirements.

High-capacity central
chain bucket elevators

Central chain bucket elevators have been developed from the traditional bucket elevators and enable high conveying capacities with large centre distances.

High-capacity chain bucket elevators with central chain are particularly suitable for the transport of hot, granular and abrasive bulk material. In the cement industry BEUMER central chain bucket elevators are used, among others, for the vertical transport of hot, abrasive clinker, silo feed and in clinker milling systems.

Their reliability and long service life mean economic benefits for our customers, resulting from the use of BEUMER Group technology.

At a
glance:
  • Large conveying heights > 175 m are feasible
  • Conveying capacities of up to 1,800 m3/h are possible
  • Maximum wear resistance even with highly abrasive materials
  • Transport of high-temperature bulk material
  • Special versions for ATEX requirements or for similar applications in potentially explosive areas are possible
...more
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Alternative Fuel Handling

Ball Bearing
The required energy input causes about 40% of the production costs for the manufacture of cement. Therefore apart from standard combustibles like coal, fuel oil and gas the so called alternative fuels are of considerable interest, besides a useful waste disposal their utilization offers important economical advantages.

Next to waste oil, scrap tires, shredded tires, well as shredded wood, synthetic materials,and oil saturated mineral substances are suitable waste or secondary fuels. Possible alternative fuels are available in large quantities and at a favorable price. They can be disposed in the high temperature process of the rotary kiln systems of cement plants without any risk. There is neither a danger of inadmissible environmental pollution like toxic emissions nor a reduction of the quality of the cement.

BEUMER Group has developed a special technology for the utilization of alternative fuels in the high temperature process of rotary kilns which has proven its viability in a large number of installations supplied to the cement industry. Due to the continuous improvement of this technology using the important experience gained a standard of high quality and reliability could be achieved.

 

Apart from scrap tires there is also a strong requirement for the thermal utilization of rubber shreds as well as other complementary combustibles which are mostly shredded such a synthetic materials, wood or oil saturated substances, mineral materials from the food industry and waste oil regeneration.

Therefore, modern concepts aim at a flexible use with a quick adjustment to the different types of fuels. Thus the user has the advantage of adjusting his energy balance with regard to the costs always to the present market situation.

 

The BEUMER Group system technology is designed to meet these particular demands of construction and functionality. Due to the modular design of all construction groups and system components, each project can be individually planned with regard to capacity requirements.

For more than two decades BEUMER Group has gained experience in the development of systems for the burning of secondary fuels and during this period a large number of projects has been realized. Knowledge, supplies, and engineering services are part of the support when dealing with BEUMER Group. Experience as well as the continuous development in the field of the energetic utilization of solid waste fuels have led to the demand for an exploitation of all products offered in this market.

...more
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Beumer Fillpac FFS

Ball Bearing
Reliable, gentle and sustainable filling

High product temperatures, special flow characteristics and low dimensional stability – these are some of the challenges when bagging and packaging chemical and petrochemical products. As a partner of chemical companies, BEUMER Group has developed an innovative, compact high-precision form fill seal system (FFS system) to address these challenges: BEUMER fillpac® FFS.

Three functions in one

The BEUMER fillpac® FFS fulfills three functions with one compact and space-saving system: It forms bags from a prefabricated tubular PE film and fills them with the corresponding product and seals bags at a capacity of 2,600 bags per hour. The filling process is carried out reliably, gently and sustainably. Moreover, an integrated weighing unit ensures exact filling results.

Three functions in one

The BEUMER fillpac® FFS fulfills three functions with one compact and space-saving system: It forms bags from a prefabricated tubular PE film and fills them with the corresponding product and seals bags at a capacity of 2,600 bags per hour. The filling process is carried out reliably, gently and sustainably. Moreover, an integrated weighing unit ensures exact filling results.

Flexibility in all respects

The symmetrical structure of the BEUMER fillpac® FFS is unique and enables operation from any side of the system. Thanks to various options like print mark control, automatic exchange of film rolls, detached film releasing unit, free or rail-based manoeuvrability and the possibility of processing pre-stretched film, the system can be adapted individually to any kind of customer requirements.

Availability that saves costs

Where systems operate around the clock, the BEUMER fillpac® FFS with its outstanding availability is the perfect partner. Its robust design extends maintenance intervals. The wear and tear of the system, for example, is minimal: It guides the bags in a straight movement to the individual working posts, preventing the bags from oscillating and thus avoiding vibrations. A further advantage is its modular structure which ensures simple operation and easy cleaning as well as short retrofitting and maintenance times.

Easy to operate

An ergonomic control terminal enables an easy, quick and safe control and operation of the BEUMER fillpac® FFS. The optimised user interface and navigation with an easily understandable and intuitive interaction concept helps to increase the efficiency of working sequences.

Highlights
  • Bag forming, filling and sealing in one system
  • Capacity of up to 2,600 bags per hour
  • Compact, space-saving design
  • Robust low-vibration technology
  • Intuitive operation with an ergonomic control panel (HMI)
...more
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High Level Palletising

Ball Bearing
High-level palletisers for sensitive bagged goods

BEUMER paletpac® systems are characterised by exceptional stack quality and reliability. A multi-program interface includes all common packing patterns, and can be individually adjusted to the different requirements of the chemical, food, and building materials industries. The BEUMER palletising systems are particularly suited for sensitive bagged goods such as plasters, screeds, animal feed, granulated material and pulverized or micronized chemical products.

The models in the lower performance range can achieve throughputs of 600 to 2,500 bags per hour. Their special design with a ventilated stacking table and special coatings reduces friction. The stateof- the-art drive system minimises noise and wear. Motors that save energy due to frequency controls and servo technology, product-specific turning devices, and optimal electric control systems ensure efficient, safe and precise palletising.

Highlights of BEUMER paletpac® series
  • Gentle handling of bags
  • Precise stack formation
  • Programs for all common packing patterns
  • Intuitive adjustment of the parameters for variable bag and pallet sizes
  • Simple handling
  • Low-noise and low-wear drive systems
  • Compact, container-optimised
  • Easy maintenance due to improved accessibility
  • Performance range for sensitive goods: 600 to 2,500 bags per hour
  • Performance range for robust goods: 1,800 to 5,500 bags per hour
Clamp-type turning device

The clamp-type turning device aligns bagged goods using a specific clamp. This gentle procedure is available for all BEUMER paletpac® systems up to a performance class of 2,500 bags per hour.

  • Performance increase by turning the item quickly and in line with the packing pattern
  • Proven procedure for layer preparation
Twin-belt turning device

The twin-belt turning device of the BEUMER paletpac® system is particularly gentle when turning the packages. The gentle handling is possible due to different speeds of two separately driven belt conveyors, which makes it particularly suitable for the building materials, cement, chemical and food industries.

  • Extremely gentle bag handling at up to 2,500 bags per hour
  • Exact results due to precise layer preparation
  • Extremely low energy requirements and little wear and tear
  • Reduction of operational costs due to omitted changeover times
  • Optimal accessibility for maintenance work
Bar-type turning device

On the bar-type turning device, a swivelling bar pushes the laterally guided bags into the desired position. The BEUMER paletpac® can be used regardless of the performance capacity, but it is particularly efficient for sturdy products and large mass flows.

  • Ideal for less sensitive bagged goods and high throughput
  • Simple solution for turning bags by 90 degrees to form layers
  • Low energy requirements by not using pneumatic or hydraulic systems
  • Practically maintenance-free, easy accessibility
  • High reliability due to modern, efficient geared motors
...more
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Robotic Palletising

Ball Bearing
Innovative palletising technology with state-of-the-art technology

The BEUMER robotpac® palletises and depalletises various types of packages using specifically developed gripper elements. The BEUMER interface control ensures a user-friendly handling, as well as a flexible adjustment to changing conditions of use. Even complex processes with varying basic parameters can be solved in a reliable and efficient way.

BEUMER robotpac® systems feature energy efficiency and maximum accuracy when the layers are formed on pallets. They are also suitable for bagged products and can be reconfigured very easily for frequent product changes.

Highlights of BEUMER robotpac® series
  • High flexibility for various tasks
  • Little floor space required due to compact design
  • Exchangeable grippers for picking up various packaged goods
  • Simple change of the packing pattern – at the touch of a button or fully automatic through barcode recognition
  • Up to 1,900 units per hour, depending on the model
  • Reliable, even under extreme conditions

BEUMER robotpac® systems can be equipped with different grippers. This ensures high flexibility. You can palletise different sized load units on the same pallet using gripping systems that can stack packages from above into available gaps.

Fork gripper

Whether handling bagged goods or cardboard boxes: the fork gripper ensures reliable, gentle and precise stacking of both product types. It can handle up to 600 units per hour.

Double fork gripper

The powerful double fork gripper stacks bagged goods and cardboard boxes with a capacity of up to 900 units per hour; this is also possible by moving two units per travel path.

Finger gripper

The finger gripper is a high capacity tool for stable bags. It can palletise up to 1,200 bags per hour.

Double finger gripper

The double finger gripper is used if large quantities of stable bags need to be palletised. It can position up to 1,900 bags per hour for the palletising process.

Pallet gripping device

The installation of a pallet gripping device allows for feeding the empty pallets without an additional empty pallet conveyor.

Suction gripper

The suction gripper is recommended for bundles with suctionable surfaces: it can stack up to 400 bundles per hour while gently handling the product. Even unstable packaged goods can be palletised reliably.

Parallel gripper

The parallel gripper performs especially well when palletising stable bundles with parallel side walls, i.e. cardboard boxes: it can stack up to 600 cardboard boxes per hour.

Special gripper

For individual requirements, special gripping systems are developed and dimensioned for the specific products and performance characteristics.

...more
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Gmap

Beumer India Private Limited Manesar, Manesar,
Gurgaon-122051, Haryana, India

Harsh Rajpal ( Purchase Executive )
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