Ester Industries Limited

Sector 33, Gurgaon, Haryana
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Company Factsheet

Nature of Business
Manufacturer

Legal Status of Firm
Public Limited Company

GST No.
06AAACE0119K3ZZ

Manufacturer of plain films, polyester films, metallised films, poly carbonates and nylon.

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Products & Services

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White Opaque Film

Ball Bearing

White Opaque Polyester grade is a Bi-axially Oriented Polyester film characterized by high opacity, whiteness and low transparency. Its high mechanical strength and dimensional stability makes this film suitable for varied printing applications especially in label and graphics industry.

This film is suitable for all usual printing processes like offset, flexographic or gravure printing. This film has glossy satin finish and pre-treatment (42 dyne) on both surfaces to promote adhesion to most industrial inks and coatings.

This film is available in various versions viz. corona treated, chemical coated and/or with metallization. It is available in the thickness range of 23 to 50 micron.

In addition to the label and graphics industry, the white opaque film also finds usage in lidding applications. Another very special and unique usage of this film is vide its lamination with grey paperboard for secondary packaging (cartons etc). The usage of this white film eradicates the use of expensive white paperboard, and increases the colour consistency of the packaging solution.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations for food contact application.

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UV Stabilized Film

Ball Bearing
he Ester Polyester Film Type EU is a Bi-axially oriented transparent polyester film that offers a better protection against ultraviolet light for products in transparent packaging. This dual surface polyester film offers appropriate absorption of UV radiations and good weathering resistance.

The UV resistant film protects the product (especially those which are sensitive to ultraviolet radiations) against damages from light and also contribute towards a significant amount of cost reduction in form of ink usage which were earlier used to achieve the same results.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations

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Matte Film

Ball Bearing

The Ester Matte Polyester Film Type MH is a Bi-axially Oriented Polyester film with medium haze, medium gloss and having an excellent muted & grainy surface. This film offers a premium appearance/ aesthetics (silver finish) after metallization, which can provide product differentiation in an already crowded marketplace.

This film is available in clear and metallised versions. The clear version may have further options like corona treated, chemical treated or any custom priming. The metallised version also has multiple options based on adhesion and barrier requirements. It is available in the thickness range of 12 to 50 micron.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations for food contact application.

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Shrink Film

Ball Bearing

As consumers become more sophisticated and demand more convenient packaging with higher graphic and visual appeal, packaged consumer goods manufacturers diversify into brands and brand line extensions. Shrink sleeve labels offer packaging technologists, designers, and brand managers high quality aesthetics supporting brand image and recognition.

The ability to label complex geometries offered by the seamed, reverse-printed heat shrink sleeve labels is not possible in any other label type. The Ester Shrink Film can be processed as shrink sleeves which offer the following:

  • Full 360°, wrap around , head-to-toe body decoration creating a unique brand image
  • High quality graphics providing on-shelf product impact
  • Scuff and product resistance of print
  • Provide greatest area for additional information – nutritional, use, contents, safety, etc.
  • Wide range of special effects - matt, gloss, thermo chromic, metallic, pearlescent, fluorescent, etc.
  • Innovative and complex container geometries
  • Integrated tamper-evidence
  • Barrier protection for container and contents
  • Strengthening of container walls
  • Containment of breakages

The Ester shrink film offers high shrink rate, making it useful against most of the contoured surfaces. The product also offers excellent slip properties, antistatic characteristic, clarity, and gloss making highly suitable for reverse printing.

It is noteworthy that this product, (unlike PVC Shrink sleeves), is free from chlorine contamination, and is thus being increasingly preferred by environment conscious stakeholders (FMCG's and laminators) and markets.

This film is available in a thickness range of 40-50 microns.

This film conforms to EC directives, REACH specifications and US FDA regulations for food contact application.

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Retort Film

Ball Bearing

The Ester Polyester Film Type EX is a Bi-axially oriented transparent polyester film where one side (either inside or outside) is a co-extruded layer of special co-polymer. This film is suitable for applications which require high thermal treatment / exposure and resistance.

This film possesses low haze, high clarity and gloss along with good frictional, mechanical and thermal properties. The modified co-extruded surface has excellent adhesion with solvent based inks, adhesives, release coatings, varnishes, primers (resulting in higher bond strength in the final laminate) which make it suitable for high end packaging applications like hot fill, boiling, retorting etc.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations

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Heat Seal Film

Ball Bearing

The Ester HS grade product is a Bi-axially oriented transparent polyester film (co-extruded layer with special copolymer) with one surface being heat sealable. The special copolymer layer is designed to heat seal on itself as well as with substrates such as A- PET, C-PET, modified C-PET & A-PET coated boards.

The film exhibits excellent strength and dimensional stability at high temperatures. Providing the correct heat seal properties is critical for achieving good pack integrity. The films typically have a wide operating (heat-seal) window and are very compatible when running through all types of packaging machines, such as Vertical Form Fill & Seal (VFFS), Horizontal Form Fill & Seal (HFFS) and overwrap equipment. For more demanding pack types and sizes, Ester has also developed a high heat-seal strength product. This provides the hermetic weld seal performance, making the film especially suited for heavier pack weights.

This film is available in various versions viz. Corona treated, Chemical coated and/or with Metallization. It is available in the thickness range of 12 to 40 micron.

The Ester Heat Seal Film is typically used in packaging formats, such as pouches (Tea Liners etc.), as well as for lidding applications. Some lidding applications where this film can be used are as below:

  • As a transparent monolayer sealant with APET : For users who do not wish to apply sealant chemicals to films due to the challenges in such coating processes, the Heat Seal Film is a unique monolayer sealing solution for packing food in APET containers. This is typically used for fresh food where a long shelf life is not a requirement. The film can also be surface printed, if required.
  • As an opaque barrier monolayer sealant with APET : For packages which do not require transparency, the Ester Heat Seal Film is provided with a high barrier metallised layer to provide protection and long shelf life to the food product.
  • As part of a transparent barrier laminate structure with APET : The Ester Heat Seal film is also available with a unique anti-fog coating, which provides a shelf life of upto 12 months. The Anti-fog Heat Seal Film therefore provides both an aesthetic look, as the food product is clearly visible in addition to high pack integrity. The Heal Seal Anti Fog Film when laminated with a transparent barrier layer (like the Ester Transparent High Barrier Film Type EBD) provides a barrier packaging solution with a high shelf life. The barrier layer can also be reverse printed with a window opening to allow the product to be viewed.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations

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Isotropic Film

Ball Bearing

The Ester Isotropic Polyester Film Type "IT" is a bi-axially oriented polyester film primarily used for lidding applications.

In the modern context, lidding plays an all-important role in not only protecting the product contents, but also in reinforcing the brand identity. The lid offers a product billboard that may be the most visible surface to the consumer, depending on how the product is displayed.

In a typical lidding structure, heat seal lacquer is applied on one side (non-metal side) of this film and the other side is laminated with the printed substrate.

This film is available in various versions viz. corona treated, chemical coated and/or with metallization. It is available in the thickness of 12 & 23 micron.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations for food contact application.

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Insulation Film

Ball Bearing

The Ester "HF" grade polyester film is slightly hazy has excellent dielectric properties such as high breakdown voltage, low dielectric Loss factor & high electrical resistivity. It is specially used in Cable Wrap, Electrical Insulation, Lamination, Transformer Winding & other general purpose applications. In the thinner gauge films, coils are created and used as cable wrap when electrical cables are being formed.

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Twist Wrap Film

Ball Bearing

Twist PET is a Bi-axially oriented transparent polyester film with plain surface on one side and Antistatic on the other side for smooth run-ability on packing machine. This film has excellent dead fold and twist retention characteristics, which are especially designed for confectionary applications like candies, toffee, chocolate, lollipop wrapping etc.

This film is available in both transparent and metallized version with a thickness range of 15 to 22 micron. It may be noted that while typical offerings from the market are in the range from 18 to 22 microns, Ester offers this film in the 15 and 12 micron variants also. The 15 and 12 micron variants offer a material value proposition to customers versus the use of PVC twist film. In addition, since the Ester film is chlorine free, it provides a higher sustainable quotient to users of this film.

The superior twist wrap (dead fold) characteristics of this film ensure that no additional heat is required to provided. This provides dual benefits: the first is a savings in power cost and secondly there is no risk of damaging the food due application of high temperature.

This film conforms to EC 10/2011 directives, REACH specifications and US FDA regulations

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Embossable Films

Ball Bearing

The Ester Embossable polyester film Type EM is a biaxially oriented polyester film with the coextruded surface layer making it suitable for direct embossing in the holographic industry.

This direct embossing property of the film eliminates the requirements of off-line coating, thereby reducing the process cost substantially. This type of direct embossing is also known as soft embossing.

Holographic embossed films (dominant application) or HEF's are used mainly to establish a product image, give aesthetic appeal. In addition, these holographic patterns overprinted with brand graphics, enhance the visual appeal significantly vis-à-vis the familiar traditional packaging. The film is also widely used for security stickers as a deterrent for duplication and counterfeiting of products.

The Ester Embossable Film is available from 13 to 52 micron. The thicker variants are used to provide a three dimensional lens effect which is used for packaging premium products like perfumes etc.

As a result, more and more brand managers are adopting the use of HEFs in flexible packaging.

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Plain Films

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    Polyester Films

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      Metalized Films

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        Poly Carbonates

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          Nylon

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            Metallized Films

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              Ester Industries Limited Block A, Plot No. 11, Infocity 1, Sector 33, Sector 33,
              Gurgaon-122001, Haryana, India

              Palash Aggrawal ( Head Of HR )
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