VPH Enterprises

VPH Enterprises

Pune, Maharashtra
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Company Factsheet

Nature of Business
Service Provider

Year of Establishment
2008

Legal Status of Firm
Sole Proprietorship (Individual)

GST No.
27AAJFV3983E1ZS

VPH Enterprises - Service Provider of prds, flash steam & condensate recovery systems & de-aerator since 2008 in Pune, Maharashtra.

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Products & Services

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PRDS

Ball Bearing
  • We Design, manufacture, supply, erection & commissioning of Pressure reducing & De superheating systems include pipe works & pipe fitting, Isolation valve, safety valve, control valve , spray nozzle insert &  all instruments.

    All upstream & downstream steam pipe & water pipe assembly & pipe fittings are adequately design with control valve & PRDS accessory as per IBR & suitable to all type of application for accurate pressure & temperature control. Our PRDS station is supplied with complete accessories to ready to fit on your piping.

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Flash Steam & Condensate Recovery Systems

Ball Bearing
We Design, manufacture, supply, erection & commissioning of flash steam & condensate recovery systems which increase the efficiency of plant operation & save the fuel. We design, select & correct steam trap for various applications, line sizing of return condensate, decide the piping layouts, design & supply of flash vessels & condensate transfer pumps.

Flash (or partial) evaporation is the partial vapor that occurs when a saturated liquid stream undergoes a reduction in pressure by passing through a throttling valve or other throttling device. This process is one of the simplest unit operations. If the throttling valve or device is located at the entry into a pressure vessel so that the flash evaporation occurs within the vessel, then the vessel is often referred to as a flash drum

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De-Aerator

Ball Bearing

A deaerator is a device that is widely used for the removal of oxygen and other dissolved gases from the feedwater to steam-generating boilers. In particular, dissolved oxygen in boiler feedwaters will cause serious corrosion damage in steam systems by attaching to the walls of metal piping and other metallic equipment and forming oxides (rust). Dissolved carbon dioxide combines with water to form carbonic acid that causes further corrosion. Most deaerators are designed to remove oxygen down to levels of 7 ppb by weight (0.005 cm³/L) or less as well as essentially eliminating carbon dioxide

The De-aerator Tank offered by us are fabricated using best grades of raw material procured from reliable vendors. These are meticulously designed and are in high demand in the global arena. Our range is also available in customized form adhering to the designs and specifications of our valued customers

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The Automatic Cane Feeding System

Ball Bearing

The Automatic Cane Feeding System for sugar mills is intended to eliminate the chances of cane choking in the Cane Cutters, Shredder, and the Donnelly Chute of First Mill, occurring because of human error and excessive feeding at wrong times.The system would monitor the critical choking points and slow down the feeding levels if a choke is beginning to develop. At other times it would allow maximum feeding, hence raising the overall crushing rate. Continuous monitoring of the choking points would minimize the need for sudden starts and stops of the feeding conveyors and maintain an almost constant crushing rate. This results in a better steam consumption and steam pressure control at the Boiler House.

  • IMBIBITION CONTROL:-

Increase in addition of Imbibition water no doubt improves the Mill extraction, but more addition of Imbibition water will lead to increased steam consumption at evaporator station, which is very expensive in the present day of energy conservation.The load and speed of penultimate Mill is monitored and Imbibition water is applied in proportion to the load on the Mill either by varying the speed of Imbibition water pump by VFD or by regulating the control valve provided in the Imbibition water line.

  •  JUICE  FLOW STABLIZATION:-

For good production of sugar it is necessary to maintain and supply of juice in a good proportion to the boiling house. With the help of juice flow stabilization we not  only maintain juice flow rate ,but also  totalize  the juice.

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Boiler Automation

Ball Bearing
Nowadays it is very necessary to maintain the pressure of boiler for different activities. For this we provide boiler automation as per  customer demand. In which according to the pressure of ID fan and FD fan works. Including this drum level control, derator level control,controlling of bagass  feeder ,ID-FD ratio and much more.  For automated the boiler we use PLC-SCADA base,PLC-HMI base and DCS base.Following are the loops we use for drum level control:-
  • THREE ELEMENT DRUM LEVEL CONTROL
  • STEAM FLOW METERING AND TOTALISER
  • WATER FLOW METERING AND TOTALISER
  • MINIMUM RECIRCULATION
  • ATTEMPERATURE CONTROL
  • COMBUSITION CONTROL
    1. Fuel feeding control
    2. FD Fan control
    3. ID Fan control
  • DERATOR PRESSURE CONTROL WITH TEMPERATURE OVERRIDE.
  • DERATOR LEVEL CONTROL
  • CBD & IBD LEVEL CONTROL SYSTEM
  • SHOOT BLOWER PRS
  • AUTO BLOW DOWN CONTROL SYSTEM FOR BOTH CBD & IBD
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MCC Panel

Ball Bearing
We manufacture and distribute MCC panels which are used for attaining maximum and efficient electric power utilization.Our MCC Panels feature strong and sturdy body fabricated using the finest grade steel with good quality powder coating which makes the whole body insulated . Our MCC Panels are designed in such a way which makes it easy to install, inspect and maintain without removing the units. The frame features exceptional rigidity. We offer MCC Panels in a wide range of specifications and it can be configured as per your  requirements . Overall, our MCC Panels confirm to the highest standards of quality and safety.
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PCC Panel

Ball Bearing

PCC panel is  a power distribution board to control the power supplied to HT motors, MCC panels and transformers which play vital role in any electrical control system. PCC panels are widely used in refineries, chemical plants, dairies, refrigeration plant, pharmaceuticals and plastic industry. Usually PCC panel is having modular construction with cable inlet is on either top or bottom of the structure.

Our PCC Panels are designed in such a way which makes them easy to install, inspect and maintain without removing the units. The frame features exceptional rigidity. We offer PCC Panels in a wide range of specifications and it can be configured as per your specific requirements. Overall, our PCC Panels conform to the highest standards of quality and safety.

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Turbine Control

Ball Bearing
We manufacture and distribute turbine control panel  which are used for attaining maximum and efficient electric power utilization.Our turbine control panel  feature strong and sturdy body fabricated using the finest grade steel with good quality powder coating which makes the whole body insulated
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VFD

Ball Bearing
We provide solution for motor control application by using VFDs of various makes such as ABB, Siemens, Allen Bradley,  Schneider, Danfos
VFDs  of specific applications are used as per customer choice and their preference from view of earlier supplies and inventory.We provide  VFDs from 3hp to 800hp.

We provide panels with complete accessories and devices such as Mains switch, MCCB, Input-Output chokes. We not only provide excellent quality and workmanship but also provide service support to   customers by way of designing the operation and service manual
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Electrical Panel

Ball Bearing
We Design, manufacture, supply, erection & commissioning of electrical Turnkey project include PCC panel, MCC panel, VFD panel, soft starter panel for the sugar, chemical, distillery & Agro industries.
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Electrical Control Panel

Ball Bearing
We Design, manufacture, supply, erection & commissioning all type of electrical control panel include synchronizing panel for TG TG, TG DG, DG & DG, ACFC panel, Capacitance bank panel,  control desk etc.
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DSH

  • We Design, manufacture, supply, erection & commissioning of all type of de superheating systems i.e. In line de superheating systems, vessel de superheating systems,

    Variable nozzle de superheating systems with water control assembly as per IBR.

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Steam Balancing Systems

  • We Design, manufacture, supply, erection & commissioning of live steam exhaust vapor balancing systems for sugar & process industries

    i.e.  Boiler generated steam first utilize for power generation & balance live steam is bust to the exhaust line through PRDS after fulfillment of the exhaust pressure, the excess  exhaust have boost to the first vapor through the big size fabricated pneumatic or motorized control valve, after fulfillment of the pressure of first vapor then it have release to the second vapor cell. If excess amount of steam is came, it will bleed to atmosphere through last vapor cell, the total plant steam will be stabilized through this system. It will increase the total plant efficiency. Above systems include the PRV system, Overflow big size control valve, field instruments, steam piping as per IBR.

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Feedtank And Storage Tank

  • The importance of the boiler feedtank, where boiler feedwater and make-up water are stored and into which condensate is returned, is often underestimated. Most items of plant in the boiler house are duplicated, but it is rare to have two feedtanks and this crucial item is often the last to be considered in the design process.

    The feedtank is the major meeting place for cold make-up water and condensate return. It is best if both of these, together with flash steam from the blowdown system, flow through sparge pipes installed well below the water surface in the feedwater tank. The sparge pipes must be made from stainless steel and be adequately supported.

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Automation

PLC & DCS control panel

We Design, manufacture, supply, erection & commissioning all type of PLC SCADA & DCS panel for Boiler, Turbine, process  automation for various industries. We offer wide range of PLC & SCADA for all type of application. Followings  are some features of the systems
  • I/O handling capacity up to 10,000
  • Extendable rack facility
  • Discreet I/O module & processors
  • Redundancy processors
  • Memory module extendable as per application
  • Communication : TCP/IP, Flipway, CAN open, Interbus, Modbus, Profi bus,
  • Programing Langue : LD/ST/LI/FBD/ST
  • SCADA : UP to unlimited tags, easy to configuration
  • MMI & HMI suitable for PLC interface
  • DCS of Yakogawa, Honeywell, Siemens,  alen Bradley etc.
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Instrumentation

  • We Design, supply, erection & commissioning of all field instrument include DPT, PT, TT, IBR PG, TG, DT, draft gauge, manometer, all type temperature sensor,  Gas analyzer, flow element i.e. orifice assembly, ventury type, Anubar, MAC flow, Mass flow, vertex flow, etc. , All type of control valve i.e. globe type, knife age control valve, ball valve, butterfly valve, for various application, Pneumatic cylinder, Power cylinder, solenoidal valve, three way manifold, two way manifold, limit switch, proximity switch, shaft encoder, on line conductivity sensor, online PH sensor etc.We also supply all PID controllers i.e. cascade PID controller, signal loop PID controller, multi loop PID controller, On Off controller, all type Indicator, multi-channel strip chart recorder, circular chart recorder, Temperature scanner, data logger, SMPS, Isolator, signal convertor, flow indicator totalizer, alarm annunciator, LVDT, high speed counter, Chute level sensor, RF level sensor, float type level switch, flow switch, pressure switch, Pneumatic valve positioner,  electro pneumatic valve positioner, I/P convertor etc.
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Electrical Control Systems

  • We Design, manufacture, supply, erection & commissioning of VFD base automation systems include total mill automation in sugar industries, Auto cane feeding control systems, Juice flow stabilization systems, ID fan control systems, FD fan control systems, Fuel feeding control systems, De superheating  using VFD, Drum level control systems using VFD, etc.
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VPH Enterprises GAT. No. 593, Vadakinal, Pune-saswad Road,
Pune-412308, Maharashtra, India

Vikram Harjit ( Owner )
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