Twin Engineers Private Limited

Bhosari, Pune, Maharashtra
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Company Factsheet

Nature of Business
Wholesale Supplier

Total Number of Employees
51 to 100 People

Year of Establishment
1993

Legal Status of Firm
Private Limited Company

GST No.
27AAACT6837F1Z8

Manufacturer of solventless lamination dosing mixers, pumps, direct glazing machines, robotic sealant dispensers, tracers etc.

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Products & Services

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NexGen Solventless Laminator

Ball Bearing
BrandTwin Engineers
Machine TypeAutomatic
ConditionNew
Automation GradeAutomatic
Weight (Kilowatt)3 Phase, 440 VAC, 50 Hz (Connected Load 2.5 Kw)
adhesives handled :solvent less pu
flow rate :4.8 LPM and 8 LPM (for 1:1 ratio)

machine configuration :

  • S. S. Tanks 60 liter with heating arrangement and precise temperature control / level sensors.
  • auto ratio monitoring
  • plc based machine logic
  • touch screen facility for settings and adjustments
  • auto refilling for nco & oh tanks
  • static mixer for homogeneous mixing with reliable and positive cut off two component gun for preventing dripping
  • safety interlocks to prevent de-lamination.
...more
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End Cap Gluing Machine

Ball Bearing
ColorWhite
SizeTank Size 60 Ltr, 100 Ltr, 150 Ltr

1. PU Foam Filter Bonding Mach 2. End Cap Gluing Machine

Machine configuration :

  • two/ three tank system (2 polyol for two different colors + common isocyanate)
  • variable ratio gear pump based metering unit
  • electrically driven dynamic mixer for material recirculation facility.
  • component temp control system
  • auto flushing system for mixer chamber
  • slide for mixing head movement from purging/ flushing station to the point of application
  • material transfer system facility
  • attachments: rotary table for circular filters, magnetic x-y table or programmable x-y table.
System2/3 Tank system
Flow rate5 gm. to 10 gm. /sec.

 

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Potting & Encapsulation Machine

Ball Bearing
Component Handled :CDI, Flashers, Igniters, Pulsar coils, Torroidal transformers, Regulators, Capacitors, DC Converter, Sensors, CT coils.....
Adhesives Handled :» Epoxy
» PU
» Silicone
Shot size range offered :0.5 gm to 100 gm
Shot size Up to 1.5 kg offered for potting in Transformer
Output offered :» 7 components / min for shot size of 0.5 gm to 2 gm
» 6 components / min for shot size of 2 gm to 10 gm
» 4 components / min for shot size of 5 gm to 25 gm
» 3 components / min for shot size of 10 gm to 50 gm
» 2 components / min for shot size of 20 gm to 100 gm
Automation Offered :» Stand by tanks for adhesive processing
» Programmable table
» Integration with conveyorised oven
...more
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Brake Clutch Oil Filling Machine

Ball Bearing
application:

» brake oil filling machine
» clutch oil filling machine

principle : evacuation, leak test, filling & leveling
cycle time offered :

» for 2 wheelers = 60 sec.
» for 3 / 4 wheelers = 180 sec.
(option of 1. 5 min also available with moving trolley designs)

oils handled : » dot 3 
» dot 4 
» servo transdex ii
optional : » two guns for two different bowls
» auto / manual clamping gun
» test pot for machine calibration
» suitable to abs system
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Shock Absorber Oil Filling Machine

Ball Bearing

machine configuration :

  • plc based system with safety interlocks
  • s s storage tanks 
  • flow meter based dispenser
  • no drip gun 
  • filtration of oil 
  • oil transfer facility from 200 lit barrel or centralized oil feeding system.

 

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Oil Filling & Filtration Machine

Ball Bearing
application : oil filling & filtration for
» engine
» gear box
principle : oil filling, filtration & draining
features : » three stage filtration
» stand by pump and filters
» option of centrifugal filters is available
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Autocan Sealant Dispenser

Ball Bearing
sealants handled : » silicone
» pu
drum size : : » 20 kg pail
» 200 kg drum
attachments offered : » high pressure hose, 
» dispensing gun suitable for sealant, 
» trolley with movable wheels.
dispenser can be attached to the robotic system for automation
application : » wind shield glass glazing
» sealant application in body shop
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Anaerobic Sealent Dispenser

Ball Bearing

 

twin engineers offers dispenser for applying anaerobic sealant on engine/gear box components.

» option of manual and robotic dispenser available 
» machine suitable for cartridge and bag dispenser 
» twin cartridge dispenser with auto change over facility

 

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Varnish Impregnation Machine

Ball Bearing

 

machine configuration :

  • plc based system with interlock
  • two side job loading facility
  • machine lubrication facility
  • temperature sensors to avoid over heating

other special purpose machines :

  • magnet pasting machine for magneto 
  • finishing line equipments for stator coil like enamel burning, wire twisting, wire cutting
  • thread coating machine

 

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Robotic Sealant Dispensing Machine

Ball Bearing

 

 

Form In Place Gasketing for Engine Components

Components Handled:

Engine – Oil Pan, Oil Pump, Oil Seal Housing, Bed Plate, Cam Carrier Housing, Cylinder Head, Fly Wheel Housing, Cover Front, Housing Gear, Front Casing, Front Bearing Cover, Cylinder Block

Gear Box – Gear Box Cover, Gear Box Housing, Shift Gear Assembly, Cover Transfer, Adaptor

 

 

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Windshield Sealant Dispensing Machine

Ball Bearing

Application Methodology

» 6 axes robot

Process

» Online
» Offline

Sealant handled

» Silicone – Single Part

Cycle Time

» 90 sec for Glass Size : 1700 x 1200 mm

Sealant packages handled

» Pail can – 20 kg
» Drum – 200 kg

Features

» Glass locating fixture
» Glass holding arrangement

Options available

» Two drum system with Auto changeover facility
» High Pressure Dispensing ON-OFF gun
» 02 Nos. of Fixtures with 180 Deg Index mechanism and tilting arrangement

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Mini Meter Mix Dispensing

Ball Bearing
Compact, Bench-top Dispensing Machine

Mini-MMDs easily sits on a table and is very easy to move or operate in small workplaces. The system comes with all the advanced electronic controls and is suitable for potting unfilled materials.

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Atmospheric Potting Machine

Ball Bearing
Better Quality and Unmatched Productivity

Start your production with just a press of a button using Twin's advanced systems for atmospheric potting. Proven for highly consistent production, these Machines have emerged as the trusted choice aross industries.

  • Advanced electronic controls with touch based HMIs
  • Vacuum Degassing For Resin And Hardener
  • Variable Ratio, Precision Metering Gear Pump
  • Auto Refill Of Resin/Hardener From Barrel To Tank (Optional)
...more
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Vacuum Potting Machine

Ball Bearing
Best Process Economics for Vacuum Potting

Twin's easy to operate and highly efficient vacuum potting machines guarantee bubble free potting for your products or components. The vacuum potting systems come with an integrated vacuum chamber and a variety of automation options to boost the productivity.

  • Intelligent electronic controls with touch based HMI controller
  • Precision metering pumps
  • XY Robotic Arm for easy movement of gun
  • Vacuum Chamber options to accommodate single piece/ multi-component tray
  • Auto refill of resin/hardner from barrel to tank (optional)
...more
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Head Lamp Sealing Machine

Ball Bearing

we offer high quality
 head lamp sealing machine

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PVC Adhesive Dispenser For Filter Bonding Machine

Type of filter :» Oil Filters
» Air Filters
Shot size range offered :2 gm to 125 gm
Productivity offered :4 caps / min to 40 caps /min (Depending on Cap Diameter & dispensing quantity)
Cap size handled :60 to 150 mm dia
Attachment offered :» Two track conveyor system for end caps feeding
» Rotary table – Single as well as Twin station

 

Machine configuration :

  • Rectangular Reservoir with Motorized Stirrer Assembly
  • Transfer pump to feed PVC Adhesive to metering station
  • Precision metering unit with Positive Displacement pumps
  • PLC Based Logic

 

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Power Steering Oil Filling Machine

Principle : Evacuation, Leak test & Metered quantity filling
Accuracy :

± 2% 

Cycle time offered : 90 to 120 sec
Optional :

» Provision of Two types of oil filling. 
» 2 guns to suit different bowls.

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Cure In Place Gasketing Machine

Ball Bearing

 

For Auto Components and Panel Enclosures (Racks / Electrical Cabinets)

 

Component Sizes :250 X 250 mm to 1050 X 650 `mm. Third Axis 100 mm (For Autocomponents)
Application Methodology :» 2 axes Robot
» 3 axes Robot

 

Sealant handled :» Two Part Elastomeric Silicone
» Two part PU & Silicone foam gasket
Cycle Time :30 – 60 sec excluding handling time depending upon the job sizes and profile geometry
Sealant packages handled :Pail can – 20 kg
Drum - 200 kg
...more
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Advance Machine With Four Tanks

Ball Bearing
Adhesives handled : » Two Part Silicone
» Two part PUR
Application Methodology : 6 axes Robot
Process : » Plasma / Flame Treatment
» Gluing
» Lens Pressing
Component Weight Handled : 2.5 Kg
Lamp Sizes Handled : Max. H 210 x W 310 x D 230 (Two wheeler)
Flow rate offered : 170 gm / min
Attachments offered : Lens pressing unit
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Pu Filling In Hepa Filter Casing Machine

Ball Bearing

 

machine configuration :

  • two tank system s. S. 304 (1 for resin + 1 for hardener) with motorized stirrer for resin tank.
  • metering unit comprising of two precision metering gear pumps driven by ac motors to ensure accurate metering and mixing ratio control.
  • homogeneous mixing module i. E. Electrically driven dynamic mixer with hand held dispensing gun to ensure ease of pouring.
  • auto flushing provision for mixer cleaning
  • vacuum pump with trap to enable operator transfer the material from barrel to the machine tank. The same pump will facilitate perform de-gassing for resin tank.
  • plc based logic

 

...more
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Modular System

Ball Bearing

the modular dispensing system consists of tank, dispensing valve and electro-pneumatic controller. It is suitable for single component dispensing system. System works on time based dispensing control.


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Test Bench For Axle Machine

Ball Bearing
process :

» online
» offline

tests carried : » brake test 
» run test 
» vibration test
» differential lock test 
» direction test 
» rpm test
drive test motor : mounted on flexible arm for x, y and z movement
cycle time : » for online test – 1. 2 to 3 min / axle
» for offline test – 6 to 7 min / axle
features : » quick connect couplers
» continuous filtration of test oil
» final oil filling
» flexibility to handle various types of axles
optional : » leak test system
» barcode / rfid integration 
» scada integration 
» cumulative report generation
...more
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Battery Terminal/Cover Sealing

Ball Bearing
  • stainless steel tanks
  • positive displacement type piston pump precision metering system
  • static/ electrically driven dynamic mixer for homogeneous mixing
  • material transfer and degassing facility for resin tank.
  • mixer flushing system
  • plc controlled logic
...more
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Twin Engineers Private Limited J-524, M. I. D. C., Bhosari, Bhosari,
Pune-411026, Maharashtra, India

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