Concept Process Equipments

• Capacities from 20 to 25000 liters
• Supported mixing screw at vessel bottom
• Satellite screw
• Sanitary designs for pharma applications
• Laboratory mixers
• Jacket/ Limpet for heating or cooling
• Solvent recovery system

• Exceptional Mixing Accuracy
• Materials are mixed successfully to an accuracy of 1 part in 1,00,000(0.001 %) or better. With no degradation or separation, it thoroughly blends materials of widely differing densities and particle shapes and sizes.

• It achieves a thoroughly homogeneous mix in 30 to 40 % the time of most conventional mixers in the same category such depending on mixing element speeds.

• Cone screw mixer (Nauta Mixer) require approximately 50% power over conventional blender.

• Fragile filaments and flakes are safe from degradation and mixing is accomplished with minimal heat built-up and aeration in the product.

• Since mixer occupies less floor space, user can free up space for other plant operations.

• Its screw agitator begins axially rotating and loosens batch material before its orbiting motion starts. This design feature prevents stalling and permits starting under full load in the event of a power failure. Soft starters are available to reduce excessive torque at start-up.

• Its unique cone design provides for gravity unloading, gives cleaner and faster batch discharge.

• Liquids are injected and atomized into the top of the mixer through the hollow shaft of the drive system.

• Partial or full load batches are mixing equally well with no reduction in mixing efficiency.

• The top entering drive system provides full product protection with no bearing nor seals in direct contact with the product. Its unique obstruction free cone shaped design allows for quick and easy cleaning.

Plough Shear Mixer is a horizontal mixer with cylindrical drum and horizontally installed mixing shaft. The mixer is designed for heavy duty blending of both dry and wet material. Plough shape shovels mounted on a central shaft with its sharp ends easily penetrate through the dense powder and thick pasty mass. Extra shear can be attained by adding side mounted choppers.

Features:

Hygienic design
Custom built to suit product specific requirements
Teflon coated internals for food and sticky material applications
Wear resistant plates for abrasive products
Jacketed construction for heating or cooling applications
Can be operated under vacuum
Typical applications include homogenous mixing of pastes, rubber, heavy plastic mass, food, pharmaceutical, chemicals etc.

Plough Shear Mixer is a horizontal mixing system with horizontal, cylindrical drum and horizontally installed mixing shaft .

Plough Shear Mixer is designed for heavy duty blending of both dry and wet materials. Plough shape shovels mounted on a central shaft with its pointed ends are easily penetrable through the dense powder, pasty mass.

The overlapping of shovels coupled with its shape and the high speed of the plough produces good mixing action and high turbulence.

The arrangement of mixing tools is the result of many years of development by Concept process equipments combined with experience based on mixing trials and practical scientific work.

Plough Shear Mixer are high energy, high shear, and high-speed mixers with cylindrical short aspect ratio mixing chambers. Extra shear can be achieved by adding side cutters or intensifiers. The use of high speed choppers further reduce the product particle size thus resulting in a better mix.

Plough Shear Mixer are available with 'Easy Clean' cantilevered shaft, subject to application.

Applications:

Quick and homogenous mixing of pastes, rubber, and heavy plastic masses
Bulk Powder in dry / dry solids, dry / wet paste, and wet-wet mass
Applications in Food, Pharmaceutical and Chemical industries
Solid Solid Mixing
Solid Liquid Mixing
Homogenizing
Blending
Granulation
Multiple Phase
Reactions
Drying
Carbon Paste Mixing

• Sanitary Design-heavy gauge, stainless steel constructions
• Bearing mounted on lanterns outside of mixing container
• to avoid contamination
• Dry blending of capsule formulation
• Capacity available from lab model of few to few thousand liters
• Feeding through a charging port mounted on top of blender

• Single shaft design for Low to Medium volume capacity.
• Double shaft design for Large to Mega volume capacity.
• Discharge butter fly valve.
• Discharge side gate valve.
• Jacketed ribbon blender design for a process that required heating and cooling.
• Vacuum capability to effect the removal of moisture accomplishing drying and mixing in single operation.
• 4-B finish available.

• Mixing of cosmetic powders.
• Dry mixing of free flowing powders requiring low shearing force.
• Dry blending of capsule formulation.
• Lubrication of dry granules in large quantity.

• Three side accessibility
• Higher clearance under discharge
• Small floor space requirements
• Competitively priced
• Dependable blending

• Conical Blenders are best suited for mixing, granulation & homogenising batch process. It handles a range of applications from all types of powders including free flowing to cohesive & moist powders, bulk dry materials to wet cakes & slurries.
• Conical Blenders are very sturdy and robust. They consists of a conical vessel with dished /flat head. The central agitator shaft is driven from top end with gear reducer.
• A double helical ribbon agitator in the vessel moves the product upward along the outer wall and releases it downward into cavities developed in the middle, simultaneously material is horizontally distributed by the mixing arm and is optimally homogenised.
• Mixing time depends on the agitator speed. In general mixing time is three to four times shorter than the mixers working with a rotating screw. The drive and bearings are kept outside of the vessel, no gears or seals in the product compartment. The rotating central agitator shaft does not have bottom bearing support there by eliminating any dead spots or difficult areas to clean and there is no danger of product contamination. Discharge of the product is fast and simple as full bore open.

• Models with single or double helix
• Net capacities for 20 to 25000 litres
• Various Material and surface treatment available depending upon product characteristics
• Cutting rotors for breaking down of agglomerates
• Liquid addition by ISP system
• Heating Cooling jackets with insulation

• Material are mixed to highest levels of accuracy even if some of the components are present in minor quantity
• It has flexible working capacity to 10 100% of filling rate
• Disintegration of agglomerates most often without additional tools
• Easy to clean
• Dust-and ex-proof models
• Space saving construction
• Various shaft sealing system
• Product discharge through gate,ball segment or ball valve
• No danger of product contamination by lubricants.

• The paddles are positioned to move the material in opposing lateral directions as well as radially. The paddle design is generally employed where friable materials are being blended.
• Paddle mixer consists of several elements: a centrally mounted horizontal shaft that rotates within a cylindrical container, paddles, ploughs or other shaped mixing elements that are attached to the centrally mounted shaft, special openings at the top for feeding materials, flush fitting access doors at the front of the mixer, a flush fitting discharge valve at the bottom of the mixer, which is pneumatically or manually operated, inside a cylindrical conduit and a complete drive unit.

• These are horizontal mixers utilized for blending dry material, powdery granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses
• Powder and semi dry solid mixing
• Cutting fat into flour
• Addition of oil & liquid into powder
• Mixing soap
• Extending colors
• Breaking down agglomerates