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Don Construction Chemicals India Pvt. Ltd.

Chennai, Tamil Nadu

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Offering you a complete choice of products which include Flo-Grout WT Cementitious Grout, Flocrete SP124 HRWR Plasticiser, Cempatch LE Cementitious Repair, Tibmix Dry Shake Hardener, Repcoat FF Anti Carbonation Coating and Flexseal GA700 Acrylic Sealant.

Flo-Grout WT Cementitious Grout
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Packaging TypeBag
Packaging size25 kg
YieldApproximately 11 - 12 litres per 25 kg bag.
Thickness Mm10 - 150

Ultra-high strength non-shrink cementitious precision grouts for extremely heavy duty applications
 
Advantages

  •     Exceptional compressive and flexural strengths.
  •     Very high early strength development allowing for rapid installation.
  •     Shrinkage controlled cementitious grout to eliminate any potential cracks.
  •     Extremely dense and low permeability.
  •     High fatigue resistance.
  •     High flow characteristics, can be easily poured or pumped into variable gap widths down to 10 mm.
  •     Easy to apply, single component which requires only addition of water.
  •     Chloride and hydrogen free.

Description

Flo-Grout WT is a pre-mixed, shrinkage compensated chloride and hydrogen free precision grout that consists of unique composition of cement, well graded aggregate and special additives which when mixed with water produces a highly flowable grout with exceptional early and ultimate strength.

Applications

Flo-Grout WT is specially designed for heavy duty structural grouting applications such as:

  •     Wind turbine installation.
  •     Machinery and equipment under high loads.
  •     Bridge bearing pads and plinths.
  •     Anchoring of bolts, bars and stressing cables.
  •     Pile caps treatment.

Thicknesses and Size Limitations

Flo-Grout WT can be applied in a single layer at thickness between 10 - 150 mm. For greater thicknesses please contact DCP Technical Department for advice.

Shelf Life

Flo-Grout WT has a shelf life of 12 months from date of manufacture if stored at temperatures between 2°C and 40°C in original unopened bags.

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Flocrete SP124 HRWR Plasticiser
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High performance water reducer admixture
 
Advantages
  •     Improved workability reduces placing and compaction problems.
  •     Allowing for high strength concrete production without excessive cement contents.
  •     Cement saving without affecting strength.
  •     Minimizing segregation and bleeding problems by improving cohesion.
  •     More durable concrete as a result of reduction in permeability and lower water to cement ratio.
Description

Flocrete SP124 is high performance superplasticising admixture formulated from selected polymers specially designed to enable the water content of the concrete to perform more effectively.

This effect can be used in high strength concrete mixes to improve workability, to increase ultimate strength or to facilitate a reduction in the cement content while sustaining and improving mix properties.

Applications

  •     To produce high quality concrete of improved durability and water tightness.
  •     Recommended for high strength concrete mixes.
  •     Improved cohesion allows for use in mass concrete pours and piling.

Compatibility

Flocrete SP124 can be used with all types of Portland cement and cement replacement materials. Flocrte SP124 is compatible with other DCP admixtures used in the same concrete mix.

If more than one type of admixtures is to be used in concrete mix, they must be dispensed to the concrete separately.

Packaging

Flocrete SP124 is available in 250 kg drums.

Shelf Life

Flocrete SP124 has a shelf life of 12 months from date of manufacture if stored at temperatures between 2°C and 50°C.

Standards

Flocrete SP124 complies with BS EN 934-2:1998 and ASTM C494, Type G.

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Cempatch LE Cementitious Repair
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Medium build, high strength cementitious repair mortar
 
Advantages
  •     Shrinkage controlled polymer modified cementitious repair mortar.
  •     Easy to apply, single component, requires only addition of water.
  •     Extremely low permeability to water, providing excellent protection to steel reinforcements and host concrete.
  •     Suitable for internal and external application.
  •     Water vapour permeable.
  •     Cost effective, hand applied no formwork is required.

Description

Cempatch LE is a single component polymer modified cementitious repair mortar consists of a blend of cement, dry powders, well graded aggregate and special additives that when mixed with water produces an easily workable repair mortar for horizontal and vertical applications.
Packaging

Cempatch LE is available in 25 kg bags.

Thicknesses and Size Limitations

Cempatch LE can be applied in a single application for sections up to 20 mm thick in overhead applications and 30 mm thick in vertical applications. Thickness should not be less than 10 mm deep in all applications.
Cempatch LE repair area should not exceed 2.5 m² in single  application.

Yield

Approximately 13 litre per 25 kg bag. (77 bags/m³).

Shelf Life

Cempatch LE has a shelf life of 12 months from date of manufacture if stored at temperatures between 2°C and 50°C in original unopened bags.
   
Applications

  •     Repair of all types of structural concrete where high strength and extremely low shrinkage properties are required.
  •     For the repair of vertical and overhead elements.
  •     As a repair mortar for all structural elements in buildings, water retaining structures, industrial plants, bridges, etc.

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Tibmix Dry Shake Hardener
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Pre-blended metallic dry shake floor topping
 
Advantages

  •     Dense surface resistant to oil and grease.
  •     High resistance to wear and abrasion.
  •     Easy to apply.
  •     Non oxidising floor hardener.
  •     Premixed, ready to use.
  •     Reduces surface dust.

Description

Tibmix is a non-oxidizing, chemically inert, metallic dry shake floor topping for monolithic floors. The product contains a blend of specially graded aggregates, additives and Ordinary Cements.
When trowelled into freshly laid concrete, Tibmix produces a dense, tough, abrasion resistant surface suitable for most industrial floors. The product is designed for application either by hand or using automatic spreading equipment.

Packaging

Tibmix is available in 25 kg bags.

Shelf Life

Tibmix has a shelf life of 12 months from date of manufacture if stored at dry conditions and temperatures between 2°C and 50°C.
   
Applications

  •     Heavy industries.
  •     Power stations.
  •     Parking areas.
  •     Warehouses.
  •     Workshops.
  •     Loading bays.
  •     Service stations.
  •     Aircraft hangars.

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Repcoat FF Anti Carbonation Coating
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Water based high performance acrylic protective and decorative coating
 
Advantages

  •     Protective barrier against chloride ions, carbon dioxide and water.
  •     Durable - highly resistant to UV rays and weathering.
  •     Available in a wide range of decorative colours.
  •     Single component.
  •     Non-toxic/nonflammable.
  •     Matt finish helping to hide irregularities.
  •     Anti fungus, forms fl exible film.

Description

Repcoat FF is a ready for use, single component, acrylic based coating for external and internal applications over variety of concrete and masonry substrates. Repcoat FF exhibit excellent long term weathering and UV resistance.

Coverage

1 kg/3 - 4 m² per coat to give a dry film thickness between 100 - 150 micron depending on the substrate texture.

Storage

Repcoat FF should be stored under cover at a minimum ambient temperature of 5°C.

Shelf Life

Repcoat FF has a shelf life of 12 months from date of manufacture if stored in proper conditions and sealed drums.
   
Applications

Repcoat FF provides excellent protective and decorative fair face coating which can be used for a wide range of applications including:

  •     Retaining walls.
  •     Bridge abutments.
  •     External concrete of storage tanks.
  •     Multi story buildings and villas.
  •     Pre-cast elements and concrete cladding.
  •     Commercial and Industrial complexes.

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Flexseal GA700 Acrylic Sealant
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General purpose acrylic sealant
 
Advantages

    Single component ready for use.
    10% movement accommodation factor.
    UV resistant.
    Excellent adhesion to most building substrates.
    Available in a range of colours.

Description

Flexseal GA700 is a one-part, general purpose acrylic sealant which can be used internally or externally. It cures on exposure to the atmosphere to form a flexible sealant.
Flexseal GA700 does not need primer when applied to ducts, concrete stone, marble and aluminum surfaces.

Packaging

Flexseal GA700 is available in 280 ml cartridge, 500 g (350 ml) bucket, 1 kg (700 ml) bucket.
Joint Size Suitability
Joint width*:

    3 mm minimum.
    25 mm maximum.

Joint depth:

    Half the joint width.

Storage

Store in a dry and cool conditions away from humidity.

Shelf Life

Flexseal GA700 has a shelf life of 12 months from date of manufacture in original unopened package away from humidity.
   
Applications

Flexseal GA700 is used for sealing joints in the building industry in many applications such as:

  •     Concrete, wood, anodized aluminum, blockwork, marble and natural stone.
  •     Around windows and door frames.
  •     Cladding panels.
  •     Galvanized metal sheets and ducts.

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Setseal 100C Cementitious Waterproofing
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One component acrylic cement modified waterproof coating
 
Advantages

  •     Single component, need only water additions.
  •     Non-toxic, approved for use in contact with potable water.
  •     Fungus, mould resistant.
  •     Excellent bond to porous and non-porous surfaces.
  •     Breathable.
  •     Durable, excellent protection against carbon dioxide, chloride ions and water.
  •     Cost effective, quick and easy brush or spray application.
  •     Suitable for internal and external applications.

Description

Setseal 100C is a one components; polymer modified cementitious waterproof coating suitable for internal and external applications. Setseal 100C provides a hardwearing, seamless, waterproof membrane for potable water retaining structures, tanks, basements, foundations and culverts.

Packaging

Setseal 100C is available in 25 kg bags.

Coverage

Approximately 19 - 20 m²/25 kg for one coat @ 1 mm thickness.

Shelf Life

Setseal 100C has a shelf life of 9 months from date of manufacture if stored at temperatures range between 5°C and 50°C.
   
Applications

  •     Waterproofing for water retaining structures and reservoirs.
  •     Waterproofing of basements, roofs, and foundations.
  •     Waterproofing of bathrooms and wet areas.
  •     Protection of concrete substrates and masonry against carbon dioxide, chloride ions, water and de-icing salts.

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Quickmast 108 Epoxy Adhesives
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Epoxy bonding agent for concrete
 
Advantages

  •     High bond strength.
  •     Moisture tolerant; can be applied to damp surfaces.
  •     Slow cure, allows more time for subsequent works such as fixing steel reinforcements and erecting shutter.
  •     High strength.

Description

Quickmast 108 is a slow cure, solvent-free epoxy resin bonding agent that is supplied in pre-weighted two component packs which when mixed together produce a medium viscosity epoxy adhesive.
Quickmast 108 can be easily spread over old concrete or cementitious substrates to permanently bond freshly casted concrete or new mortars

Packaging

Quickmast 108 is available in 1 kg (0.7 litre) and 5 kg packs (3.6 litre).

Coverage

2.5 - 3.0 m²/kg.

Shelf Life

Quickmast 108 has a shelf life of 12 months from date of manufacture if stored at temperatures between 5°C and 35°C.
Standards

    Quickmast 108 complies with ASTM C881 Type II, Grade 2, Class C.

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Cemfix GP Ceramic Tile And Stone Adhesives
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General purpose cementitious ceramic tile and stone adhesive
 
Advantages

    Ready mixed, just requires the addition of water.
    Non sag.
    Good bond strength.
    Suitable for internal and external application.

Description

Premixed mixture of cement, redispersable powder polymer and dry powder fillers to produce a sanded interior and exterior tile adhesive, suitable for bonding all types of ceramic and porcelain tiles on floors and walls.

Packaging

Cemfix GP is available in 5 and 25 kg bags.

Yield

Approximately 4.5 m²/25 kg bag @ 4 mm thickness.

Storage

Cemfix GP has a shelf life of 12 months from date of manufacture if stored at temperatures between 2°C and 50°C.
Standards

    Cemfix GP complies with BS EN 12004:2001, Type C1 for tensile adhesion strength.
    Cemfix GP complies with BS EN 1348:2007.

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Setseal AW Curing Compound
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Multipurpose acrylic based concrete curing compound
 
Advantages

    Recoatable.
    Non-degradable, single component.
    Enhanced concrete durability.
    Increase the surface abrasion.
    UV resistance.
    Helps achieve concrete desired strengths.
    Minimizes potential surface cracking and shrinkage.
    Promotes a harder dust free surface.
    Can be spray applied to reduce labor cost.
    Non toxic.

Description

Setseal AW is a single component designed to impregnate concrete surfaces combining the benefits of a curing aid and hardener.

Setseal AW is designed to overcome drawbacks of many commonly used curing membranes that tend to provide a limited service life following the curing period of new concrete. It has good abrasion resistance and is compatible with several types of coatings.

Applications

Setseal AW is mainly used for newly cast concrete and cementitious surfaces that contain GGBFS, PFA, microsilica, dry shake hardeners or limestone to retain sufficient moisture to ensure full hydra􀆟 on of the cement. Typical application areas include:
  •     High rise construction to eliminate water curing.
  •     Runways and roads.
  •     Roof decks.
  •     Retaining walls.
  •     Irrigation canals.
  •     General floor slab and columns.

Packaging

Setseal AW is available in 5, 20 litre pails and 200 litre drums.

Coverage

The recommended coverage rate is 3 - 5 m²/litre.

Storage

Store in a dry area out of direct sunlight between 5°C and 35°C.

Shelf Life

Setseal AW has a shelf life of 12 months from date of manufacture if stored in proper conditions in un-opened drums.

Standards

Setseal AW complies with AASHTO M148 and ASTM C309, Type I, Classes A and B.

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