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Industrial Gears

Leading Manufacturer of Loose Gears Spiral Bevel Pair, Marine Gear System and Marine Gear System (asl Type) from Anand.

Loose Gears Spiral Bevel Pair
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we have three spiral bevel gear generating machines.
following are the special features and range:

  • spiral bevel gear/ pinion sets are manufactured according to klingelnberg, cyclo-palloid geometry
  • material of construction is 18crnimo7-6 as per en 10084.
  • gears are case carburised and hardened to the surface hardness of rc 60 + 2
  • gears are finished by hard cutting - hpgs with quality class up to din 5 / agma 13

 

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Marine Gear System
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Marine Gear System

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elecon- renk aws type reversing gear units of standard desingn are available in sizes ranging from 100 kw to 3800 kw and reduction raitios ranging from 1. 6 to 7, suitable for propeller thrust of 15kn to 230 kn. These are equipped with two milti-disc clutches for engagement, disengagement as well as reversing of fixed pitch propeller.

these gear units are mainly used in vessels of various types such sea-going, harbour tugs, fishing vessels, pusher tugs, life-saving boats, pilot vessels, ferries, yachts, etc.

the efficiency of these gears at full load works out to be 98. 5% at 65° c, and the noise and vibration patterns correspond to vdi guidelines 2159 and 2056.

the casing of the gear box is of welded construction mainly in two parts. The bearing bores are machined with a high degree of accuracy on cnc machines. The external parts of multi-disc clutch are made of case hardened alloy steel. Toothings are case hardened and ground to quality 6 as per din 3961/63 with mean roughness value of ra = 0. 6 µm.

the hydraulic system mounted on gearbox is accurately designed with various alarms, contrls and monitoring eqipment for lubricating oil temperature and pressures.

the actuation of two multi-disc clutches for ahead and astern motion takes place by means of pneumatically operated 4/3 way valve.

 

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Marine Gear System (asl Type)
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the asl type gear units are designed as single stage, single helical with horizontally offset input and output shafts. The casing is of welded construction with horizontal split so that maintenance and repair are easy to carry out.

the teeth of the main gearing are case hardened and ground to accuracy class 5/6 as per latest din standards. With a capacity range upto 15,000 kw and reduction ratios between 2 and 6, this gear units meet all the known requirements of fast vessels.

the gear units are provided with attachement for power take off so as to drive c. P. P. (controlled pitch propeller) actuating unit, turning gear c. P. P. Pump, etc.

the hydraulic system is equipped with various control, monitoring and interlocking devices for pressure & temperature. The built-in multi-disc clutch is hydraulically operated and controlled by electrically actuated solenoid valve. The pressure limiting valves mounted in series impart reduced operating pressure to clutch prior to engagement thereby extending the life of clutch plates.

 

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