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Manufacturer of a wide range of products which include Gear Box For Coal Grinding, Slewing Gear Unit, Elign Gear (coupling), Torison Shaft, Impactor and Ship Loaders.

Gear Box For Coal Grinding
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elecon have manufactured and supplied 8. 5e 10 mill gear box for coal grinding in power plants. This have been developed against the existing imported unit for easy replacement without disturbing position of motor and coal mill.

this is a two stage gear box having input shaft horizontal and output shaft (having the flange coupling) vertically upward. The 1st stage is of bevel gearing and 2nd stages is of helical gearing.

 

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Slewing Gear Unit
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Slewing Gear Unit

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elecon slewing gear units of planetary as well as bevel-helical type (conventional) are available in various sizes ranging from 1. 5 kw and reduction ratio ranging from 400 to 1000.

these gear units are especially designed for the slewing mechanism of the stacker-reclaimer machines.

the planetary gear units normally have four-stage reductions out of which the first stage is designed as helical or bevel pair, and the remaining stages according to planetary gear systems.

the conventional gear unit consists of five to six reduction stages comprising bevel and helical gear pairs.

the sun and planet gears are case-hardened and ground to quality 6 as per din 3961/63. The annulus is made up of high tensile alloy steel, heat treated or nitrated depending upon power requirement. The spiral bevel gears in case of conventional gear units are case-hardened and lapped in pair so as to ensure optimum tooth contact pattern during assembly. The casing is of welded construction mainly in three parts in case of planetary gear unit and in two parts in case of conventional gear unit. The bearing bores are machined with high degree of accuracy on cnc machines.

 

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Elign Gear (coupling)
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Elign Gear (coupling)

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elign gear coupling consists of hubs with multi crowned teeth at flank, tip and teeth.

elign gear coupling is a simple, compact and light unit for transmitting the same power when compared to the couplings of similar capacity available in the market. It is manufactured out of tested quality forged carbon steel and passes through a number of quality checks.

elign couplings are manufactured as per agma standard. Each half of the coupling is interchangable with any of the other half, of same size of coupling

 

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Torison Shaft
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Torison Shaft

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Elecon make Geared coupling with standard design are available in Design 1, Design 2, Design 3 and Design 4 wherein distance shaft ends can be accommodated up to N4 dimension i.e. from 43 mm to 408 mm depending on size of the coupling.

For the distance between shaft ends exceeding beyond N4 limit, Elecon make ET type of geared couplings are used to connect the driving and driven equipment. This type is provided with appropriate torsion shaft to accommodate required distance between shaft ends.

ET type geared coupling are widely used in Cement industries, Steel Industries, Pump Industries and Mining/Power stations. The Shaft is manufactured from Seamless Carbon Steel Pipe on precise machinery to maintain the design tolerances. This shaft is designed considering moment of Inertia, Deflection and Critical speed with appropriate safety factor.

Elecon has supplied these type of units up to 75000 size and up to 7500mm length.

The sizes supplied are covering continuous rating up to 115.19 kW/rpm.

 

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Impactor
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Impactor

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impactor is for crushing hard and medium hard rocks such as limestone,  basalt,  blast furnace slag etc.

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Ship Loaders
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Ship Loaders

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Ship Loader is for handling coal, clinker, cement, iron ore, and bulk materials for ocean going ships and barges.

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Stacker Reclaimer
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Stacker Reclaimer

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Stacker Reclaimer is for stacking and wheel on boom reclaimer for handling bulk materials like coal, iron ore, limestone, etc. Combined bucket wheel stacker reclaimer and reversible type bucket wheel stacker reclaimer are also manufactured to suit particular application.

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Rail Pusher Car
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Rail Pusher Car

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rail pusher car for hauling of rake wagons and placement of wagons on wagon tippler table.

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Wagon Tipplers
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Wagon Tipplers

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wagon tippler is designed for unloading broad-guage open rail wagons.

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Scrapper Reclaimer
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Scrapper Reclaimer

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Portal Scraper Reclaimer is full portal, semi portal, bi-rail scraper reclaimer for handling fertilizer, limestone, coal, qypsum, clinker, etc.

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Wagon Loader
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Wagon Loader

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mobile wagon loader is suitable for handling iron ore, coal, limestone for loading to railway wagons.

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Paddle Feeder
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Paddle Feeder

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paddle feeder is for reclaiming bulk material from bunkers, silos and stockpiles.

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Double Roll Crusher
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Double Roll Crusher

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double roll crusher is for crushing of coal, coke, cinter, moderately hard rock, ore, chalk, etc. Single roll crushers also available for crushing above material as primary crusher.

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Wind Turbines
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Wind Turbines

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elecon manufactures wind turbines in 60 and 50 hz frequencies with globally recognised technologies.

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Roller Screen
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Roller Screen

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Roller Screen is suitable for seperating coarse, wet, sticky and clay raw material.

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Cable Reeling Drum
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Cable Reeling Drum

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cable reeling drum is for using on the mobile equipment for power supply.

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Idlers
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Idlers

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idlers are impact idlers, troughing idlers, garland idlers. Capacity upto 24,000 tph. Guaranteed for minimum 25,000 working hours.

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Conveyors
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Conveyors

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conveyor system is suitable for belt widths upto 2,400 mm. And capable of handling materials at the rate of 20,000 tph.

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Barrel Type Reclaimer
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Barrel Type Reclaimer

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barrel type blender reclaimer for handling coal, iron ore, lime stone in a homogenisation stock yard in steel plant, thermal power station and cement plants.  

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Side Arm Chargers
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Side Arm Chargers

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side arm charger for hauling rake of wagons, placement of wagons on tippler table and evacuation of empty wagons from tippler table.

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