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144188195215245280

El Forge Limited

Chennai, Tamil Nadu

| GST  33AAACE1706C1ZI

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EL Forge Limited (EFL) manufactures various forged and semi machined parts for both Automotive and non automotive sectors. Since its start of forging business in 1964 EFL has accomplished several milestones and today after it had consolidated its manufacturing facilities stands as one of the most technologically advanced manufacturer of forged and machined components, a fact which has been acknowledged by leading tier 1 automotive component manufacturers. The company has three manufacturing locations presently and two of them under the umbrella of ELF are located in India and one in UK under the name Shakespeare Forgings which is a wholly owned subsidiary of ELF. Our customers are present in three continents namely Europe, USA, and in Asia in India. The list includes top tier 1 auto component suppliers both in OEM and retail segment. Backed by a near total product service capability ELF offers an 'End to End' solution right from product conceptualization to testing. + Read More

Nature of Business

Manufacturer

Year of Establishment

1964

Legal Status of Firm

Public Limited Company

GST Number

33AAACE1706C1ZI

Light Duty Crankshafts & Camshafts
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EL Forge is a premier manufacturer of 'Light Duty Crankshafts' for single cylinder and twin cylinder applications both in power and compressor engines with a annual production of more than 600000 crank shaft forgings. EL Forge exports part of these volumes to various OEMS through their domestic customers.

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Connecting Rods
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Connecting Rods

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EL Forge is a premier supplier of 'Connecting Rods'. These products range from LCVs to MUVs. These are manufactured with normal alloy steel materials and in Micro alloy steel. EL Forge has specialized the 'Technology of Forging and controlled cooling type of heat treatment for connecting rods where the resultant microstructure is all pearlitic with traces of ferrite. This unique treatment gives unique fatigue properties to the component besides giving comparable strength levels of traditional connecting rod material made out of chrome moly alloy steels which are hardened and tempered.

Due to its advantages over a number of features connecting rods made out of Micro Alloy which are controlled cooled is gaining popularity throughout the globe.

Capacity: Forged version - 12,00,000 Nos. per annum.

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Rocker Arms
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Rocker Arms

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EL Forge supplies 'Rocker arms' for diesel engines in the weight range of around 2kg.

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Transmission Parts
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Transmission Parts

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EL Forge manufactures forgings of transmission parts for passenger cars. These are supplied in proof machined condition. To name a few of them:
a) Output shaft
b) Input shafts
c) Gear blanks.

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Wheel Hubs
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Wheel Hubs

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EL Forge forges wheel hubs for passenger car applications. These forgings are done in the most cost effective manner and produced flash less.

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Brake Parts
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Brake Parts

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EL Forge manufactures profiled 'Brake cams' (S Cams) for heavy vehicles braking systems. These parts are done in Horizontal up setters in the most economical way.

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Sockets Ball Joint
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Sockets Ball Joint

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EL Forge exports ball joint sockets in machined condition to tier1 manufacturers in Europe and USA who make steering assemblies.

While stemmed sockets are delivered in machined condition through a CNC SPM line, flowered sockets are delivered in Semi finished stage through a secondary press line where whole piercing, coining and MPI tests are performed.

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Forging Facilities
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Forging Facilities

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EL Forge's forging facilities are an integrated facility through a concept of 'Single Piece Flow', a concept which is practiced by very few forging companies around the globe.

Press forging Lines

The press forging lines are laid out with the concept of single piece flow to give our customers the best throughput time from raw material to finished product. EL Forge's this approach is aimed at giving the best benefit to its customers in the value stream and also enable lean manufacture in tune with modern concepts of manufacture.

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Closed Die Forgings

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EL Forge manufactures its products through closed die forgings. The high volume products are necessarily forged through the press route.

The relatively low volume ones are manufactured through hammer route. This distinction has a bearing on the product configuration also.

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Through its three plants located in India and UK, EL Forge offers value added service to its customers. As a first step this starts from the Engineering and design centers.

  • Latest Design tools in CAD/CAM/CAE on a unigraphics platform to provide 3D modeling, NC tool path generation and forging simulation through FEM techniques.
  • Forge flow virtual simulation through 'Q' Form providing a third eye before the actual forging process.
  • Top end CAM software like UG-NX & FFAUT to aid NC Tool path generation which propel high speed die cutting machines.

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Heat Treatment Services

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The heat treatment facilities are truly world class in EL Forge. The facilities are integrated with each press line and some of the facilities can perform more than one type of heat treatment. This built- in flexibility offers large varieties of parts to be done in the press line.

The Heat treatment lines are equipped with

  • Hardening and tempering (Pusher type) with both oil and polymer quenching facility.
  • Normalizing (Pusher type) with forced air cooled OR cooled in still air.
  • Isothermal annealing ( Pusher type).
  • Cast link type continuous fed hardening and tempering furnace with oil quenching for light weight parts.
  • Hardening and tempering furnace (Tray quench type) for heavy parts with facility of tray quenching arrangement for avoiding damage to parts when it is hot.

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Valve Parts
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Valve Parts

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EL Forge's another specialty is stainless steel parts for valve application. These items are hammer forged to meet stringent quality test on pressure applications and have high material integrity.

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Claw Poles
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Claw Poles

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EL Forge caters to of varieties of alternator claw poles. EL Forge supplies this to premier auto electrical and power tool manufacturers in large number.

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Tools And Dies Manufacturing
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EL Forge's biggest strength lies in its ability to manufacture accurate tools and dies through its in house 'state of art facility of high speed CNC die cutting machines.

Machines from world famous companies like MAZAK, MAKINO, DMG & EDM machines are equipped in this area. These machines are connected through a fiber optic cable with the CAM stations which provide an on line link and interface for cutting the dies. Auxiliary facilities exist for the fitment of dies and tools through shrink fit as well as inspection of the produced dies. Grit blasting facility provided by EL Forge for polishing the dies result in good quality of forgings when evaluated visually.

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