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Process Equipment Division

Manufacturer of a wide range of products which include Process Equipment Division such as Thin Film Evaporators, Natural and Forced Circulation Evaporator, Rising Film Evaporator, Falling Film Evaporator, Multi Effect Evaporator, Propeller Agitator and many more items.

Multi Effect Evaporator
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Multi Effect Evaporator

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A Multiple-effect Evaporator, as defined in chemical engineering, is an apparatus for efficiently using the heat from steam to evaporate water. In a multiple-effect evaporator, water is boiled in a sequence of vessels, each held at a lower pressure than the last. Because the boiling temperature of water decreases as pressure decreases, the vapor boiled off in one vessel can be used to heat the next, and only the first vessel (at the highest pressure) requires an external source of heat. While in theory, evaporators may be built with an arbitrarily large number of stages, evaporators with more than four stages are rarely practical except in systems where the liquor is the desired product such as in chemical recovery systems where up to seven effects are used.

These evaporators are designed from finest grade materials and most sophisticated techniques in seven evaporating effects. This system offers superior viscosity to treated heat sensitive products including proteins and enzymes. According to the feeding materials,viscosity and properties, these can be fed into the most suitable one effective systems to ensure excellent result.

Features

  • Minimum power consumption

  • Easy automatic controlling operation

  • Generate reusable condensate water

  • Optimum steam economy

 

Applications:

  • Food items

  • Sugar

  • Juices

  • Water desalination

  • Salt production

  • Wood pulp manufacturing

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Limpet Reactor
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Limpet Reactor

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We mfg all types of liquid mixing and liquid mixing equipments from 100lts- upto 2500ltrs with jacket or limped coil with various types of impellers. Limpet - SS 304 / MS : Used for heating and/ or for cooling/ chilling.Inside Coiled - SS 316 / 304 : Used for heating and/or for cooling/ chilling. These reactors are engineered in accordance with the international quality standards. We used superior-grade raw material for manufacturing the offered products.

 

Application:

  • Chemical industry

  • Pharma industry

  • Bulk drugs industry

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Jacketed Reactor
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Jacketed Reactor

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In chemical engineering, a Jacketed Vessel is a container that is designed for controlling the temperature of its contents, by using a cooling or heating "jacket" around the vessel through which a cooling or heating fluid is circulated.

A jacket is a cavity external to the vessel that permits the uniform exchange of heat between the fluid circulating in it and the walls of the vessel. There are several types of jackets, depending on the design

These jacketed reactors are very smooth, corrosion resistant and very easy to maintain. Clients can avail our jacketed reactors at economical prices.

Features:

  • Quality tested

  • Very efficient to use

  • Supreme strength

  • Economical

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Thin Film Evaporators
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Thin Film Evaporators

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We are voluntarily engaged in the field of providing Thin Film Evaporators.


Features:

  • Durable and stable

  • Faster processing

  • Simple to handle

  • High capacity

  • Reduced costs

  • Easy to install


Thin Film Evaporation refers here to the thermal separation of products in a mechanically generated, thin and highly turbulent liquid film.

After entering the Thin Film Evaporator, the product comes into contact with the rotor: it is uniformly spread on the periphery by the distribution ring, then picked up by the first rotor blades and immediately formed in to a film (0.5 - 3.5 mm) on the heat transfer surface. In front of each rotor blade, the fluid creates a bow wave.

 

The fluid in the gap between the heat transfer surface and the rotor blade tip is highly turbulent and this leads to intensive heat and mass transfer rates.

 

This turbulence produces high heat transfer coefficients even with highly viscous products.

 

Due to the intensive mixing action within the bow wave, temperature sensitive products are prevented from over heating and fouling on the heat transfer surface can be reduced or eliminated.

 

Working Principle of vertical Thin Film Evaporators:


  • The product to be treated is continuously fed into the vertical Thin Film Evaporator above the heating jacket and is spread on to the periphery by the distribution ring.
  • The product is then picked up by the rotor blades and immediately formed in to a thin turbulent film on the heat transfer surface.

 

The volatile components of the feed stock are therefore very quickly evaporated and flow counter-currently with reference to the feed, up towards the top of the evaporator to the rotating separator. Here, entrained droplets or foam are knocked out of the vapour steam and return to the evaporation zone. The evaporated components (low boilers) then flow out of the evaporator in to the condensation stage, column or to another downstream process step. For special applications co-current vapour/product flow can be used in which case a separation vessel is fitted at the bottom of the evaporator below the rotor in place of the normal rotor mounted separator and the upper vapour outlet nozzle.

 

The non volatile components of the feed stock (high boilers) flow in a spiral path down the heat transfer surface to the bottom of the evaporator, arrive to the bottom part of the heat transfer zone in a single pass within a matter of seconds and leave the evaporator.

 

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Rising Film Evaporator
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Rising Film Evaporator

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In order to meet the varying demands of our customers, we are involved in providing Rising Film Evaporator.


Features:


  • High performance

  • Low maintenance

  • Tough construction

  • High efficiency

  • Rust-proof finish

  • Sturdiness


A rising film or vertical long tube evaporator is a type of evaporator that is essentially a vertical shell and tube heat exchanger.These operate on a "thermo-siphon" principle. Feed enters the bottom of the heating tubes and as it heats, steam begins to form. The ascending force of this steam produced during the boiling causes liquid and vapors to flow upwards in parallel flow. At the same time the production of vapor increases and the product is pressed as a thin film on the walls of the tubes, and the liquid rises upwards.

This co-current upward movement has the beneficial effect of creating a high degree of turbulence in the liquid. This is advantageous during evaporation of highly viscous products and products that have a tendency to foul the heating surfaces. Usually there must be a rather high temperature difference between the heating and boiling sides of this type of evaporator. Otherwise the energy of the vapor flow is not sufficient to convey the liquid and to produce the rising film. The length of the boiling tubes will typically not exceed 23 ft. This type of evaporator is often used with product recirculation, where some of the formed concentrate is reintroduced back to the feed inlet in order to produce sufficient liquid loading inside the boiling tubes.

Applications:

  • There is a wide range of applications for rising tube evaporators, including effluent treatment, production of polymers, food production, thermal desalination, pharmaceuticals, and solvent recovery.
  • In terms of applications within these industries, rising tube evaporators are mainly used as reboilers for distillation columns, or as pre-concentrators or flash evaporators or pre-heaters designed to remove volatile components prior to stripping.

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Falling Film Evaporator
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Falling Film Evaporator

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We are also betrothed in offering to our clients, a consignment of Falling Film Evaporator.


Features:


  • User friendly

  • Effective performance

  • Energy competent

  • Low Operation Cost

  • High Product Quality

  • Compact Design


A falling film evaporator is an industrial device to concentrate solutions, especially with heat sensitive components.

In falling film evaporators, liquid and vapors flow downwards in parallel flow. The liquid to be concentrated is preheated to boiling temperature. An even thin film enters the heating tubes via a distribution device in the head of the evaporator, flows downward at boiling temperature, and is partially evaporated. This gravity-induced downward movement is increasingly augmented by the co-current vapor flow.

Falling film evaporators can be operated with very low temperature differences between the heating media and the boiling liquid, and they also have very short product contact times, typically just a few seconds per pass. These characteristics make the falling film evaporator particularly suitable for heat-sensitive products, and it is today the most frequently used type of evaporator.

This type of evaporator is generally made of 4–8 m (13–26 ft) tubes enclosed by steam jackets. The uniform distribution of the solution is important when using this type of evaporator. The solution enters and gains velocity as it flows downward. This gain in velocity is attributed to the vapor being evolved against the heating medium, which flows downward as well. This evaporator is usually applied to highly viscous solutions, so it is frequently used in the chemical, food, and fermentation industries.

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GMP Reactor
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GMP Reactor

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We are a top notch manufacturer, exporter and supplier of excellent quality GMP Reactor that is widely used in chemical and pharmaceutical industries. MOC - SA 240 Gr 316 & Gr 304 & Other Alloys.Manufactured Capacity - 25 KL ( 6600 Gallons )Heat transfer arrangements in Pressure VesselJacketed - SS 304 / MS : Used for heating -and / or for cooling.

 

Features:

  • User friendly design

  • Sturdy construction

  • Energy efficiency

  • Rust resistance

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Reactor Vessel
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Reactor Vessel

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ith immense experience of the domain, we are manufacturing and supplying a wide array of excellent quality range ofIndustrial Reactors.These products are highly demanded in the market for their affordable prices, optimum durability, fine finish and long service life. These products are available at various specification and capacities to fulfill the various requirements of the valuable clients. Features Defect free Anti corrosion Best quality Rugged in construction Longer operational life Functionally fluent Specifications Capacity 50-30000L Weight 180kg-8000kg

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