Fox Solutions

Fox Solutions

Hyderabad, Telangana
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Company Factsheet

Nature of Business
Service Provider

Offering automotive solutions, measurement solutions etc. Also deals in tyre pressure monitoring system, electrical checkout system etc.

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Products & Services

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Turnkey Automation Solutions

Ball Bearing
Fox supplies TURNKEY solutions for Industrial Process & Factory Automation for a wide domain spectrum. Our solutions are based upon knowledge and experience of our experts, accrued in hundreds of automation projects. Our turnkey solutions spans all phases starting from the concept design, to manufacturing, programming and testing, to customer training and commissioning ie from concept to commissioning.

Turnkey Project Scope :

  • Project management
  • Writing the Functional Design Specification (FDS)
  • Creation of electromechanical engineering drawings for electrical cabinet, MCC, PCC, Control desk, etc.
  • Creation of drawings for field devices, cable tray etc layouts.
  • Supply of automation hardware, field devices, sensors, cables, cable trays, installation material, etc….
  • Process Software development, HMI, SCADA.
  • Factory Acceptance Test (FAT)
  • Field Installation.
  • Commissioning of the entire system.
  • Site Acceptance Test (SAT) / Client Acceptance Test (CAT)
  • Client training
  • Documentation
  • Support Services
  • Maintenance Contract

Our solutions are in accordance to:

  • Professional rules and guidelines.
  • valid laws, regulations and technical rules
  • National standards valid in our clients' and end users' countries.
  • International IEC, ANSI/IEEE and EN standards
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Software - Plc & Hmi & Drives (Vfd & Servo) & Application So

Ball Bearing

We have a growing strong team of more than 350 engineers.

We do the following:

  • Project Management.
  • Write the Functional Design Specification .
  • Create software standards (internal).
  • Write and test user software.
  • Do Factory Acceptance Test ( FAT ) / Site Acceptance Test (SAT) / Client Acceptance Test (CAT)
  • Documentation.

Software spectrum encompasses STEP-7, STEP-5, PCS7, VB, C++, SQL, Database Handling, Win-CC, Wonderware, … (Please refer our Technical Skills)

Please refer LV SCADA for types of Electrical SCADA systems we provide.

Please refer Domain  for our domain knowledge.

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Automation It Software Development

Ball Bearing

Automation IT provides the bridge between shop floor (Machines & process) and MIS systems. Automation IT thus makes the data exchange between the shop floor and the top floor a reality.
It also provides individual standalone automation, which cannot be fulfilled by PLC systems.

We integrate automation systems with SAP, ERP or any centralized database like SQL Server.

Our application software communicates with the PLC using OPC DA and AE servers, activex controls or dynamic link libraries and stores the data and alarms from the PLC into the database for any time analysis.
Our application software can communicate with any third party devices using protocols like modbus, OPC, TCP/IP or IEEE 488 GPIB Interface

Significant projects based on Automation IT:

  • MES system for Vehicle factory

A Manufacturing Execution System (MES) is used to

1. To track the vehicle on the assembly line from launch to LAC ,
2. To increase traceability, productivity, and quality by monitoring TACT and time losses.
3. To measure and control critical production activities and operator performance

Application integrates SAP and barcode scanners. This application is developed in VB and SQL Server. OPC is used to communicate with PLC.

  • Power Monitoring System

Application software on the redundant servers in cluster configuration is developed in visual basic 6.0 to access online alarms, events, and data from the energy meters. More than 20000 tags are archived in SQL Server 2005. Online and historical trends and reports provided for analysis.

  • Phase Mod Test Line

A fully automatic line comprising an assembly station, four test stations and one QA station for testing phase modules. The type of the module is identified by the barcode scanner at each test station and its test parameters are automatically loaded in PLC from the central SQL Server. IEEE 488 GPIB Interface is used to transfer the test parameters from the server to the C & Tan D meter and to transfer the test results from the meter to the PLC. An application developed in VB used an activeX control (micro-computing) to communicate to PLC.

  • Fox Veri-Mac 1.0

Fox Veri-Mac 1.0 is the fastest MCB Thermal trip verification machine -1800 poles / hr designed for only one operator. The SCADA of the machine was developed in Visual Basic and SQL Server. The protocols used were OPC and IEEE 488 to communicate with PLC and current sources respectively.

  • Wire Enameling Machine

0.04 micron wire drawing and enamelling at the maximum line speed of 1400 mpm. The HMI Application communicates with two PLCs on MPI network using OPC. This application is developed in VB and SQL Server.

  • Centralization of PAV machines (Server-Client)

The test parameters for all capacitor testing machines are centrally managed. Depending upon the type of the batch running at each machine its test parameters are automatically loaded in its the C & Tan D meter from the central SQL SERVER database. The production data is collected from all the capacitor testing machines into the database and then consolidated reports including Bell curve are made available on the server application. The HMI of all the client machines and the server is developed in Visual Basic. IEEE 488 is used to communicate with the C & Tan D meter.

Please click Automation IT to see the detail information of Automation IT projects.

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Commissioning Of Plc, Pcs7, Dcs And Drives

Ball Bearing
  • We have a team of more than 150 trained commissioning engineers.
  • Worldwide engineer deputation for software development and commissioning of Automation systems.
  • We have done on site software development and commissioning jobs in USA, UK, Dubai, France, Ivory Coast, Malaysia, Korea, Australia, Thailand, Saudi, Singapore, Spain, China, Bahrain, Iran, Nigeria, Oman, Bangladesh, Jeddah, Italy, Indonesia, Turkey, Bhutan.
  • Please visit Technical skills to check out our technical expertise span.
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Automation Consultancy Services

Ball Bearing

Backed by 22 years of experience in the field of process and factory automation we provide Automation Consultancy Services.
Consultancy covers:

  • Project management.
  • Selection of the right controls configuration, instruments and field elements.
  • Creation of Functional Design Specification.
  • Selection of the right vendors.
  • Ensuring the project implementation.
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India Development Cells (Service)

Ball Bearing

Over the last twelve years the FOX group has emerged as one of the best system integrators in India. Knowledge has emerged as one of the most important development resources and full utilization of knowledge has dramatically accelerated our development over the past few years.

We have ported the software off shoring model to Industrial Automation.

India Development Cell Concept :

  • Companies in Europe / USA would like to set up their base in India to tap good technical expertise for Industrial Automation. Costs are extremely low.
  • Setting up base in India is a major task.
  • FOX has technical expertise in executing Automation Systems in various domains with a team of 200 engineers.
  • FOX has the expertise and the proven scalable model of setting up technically competent teams.
  • FOX provides dedicated, experienced CELL to handle automation projects for each client company.
  • Zilch set up costs. Ready infrastructure and team to quick start engineering and software development activities in India.
  • Domain expertise available in Chemicals, Cement, Water Treatment, HVAC, Food & Beverages, Packaging Machines, Paper, Power Generation, Power Transmission, CNG Compressor, Automobile Lines, Automation IT, Oil & Gas, Pharmaceutical, Material Handling, Airport Baggage Handling, Burner Management Systems, Sugar, Textile, Polyester.


  • Automobile industry
  • Extruder Manufacturer
  • Airport baggage Handling
Working of India Development Cells:
  • Each cell consists of generally 8 – 15 engineers + Cell head.
  • Each cell is responsible for executing the orders of a geographical area or of a specific domain or client
  • Every cell head is responsible for the project management of his projects.
  • Cell concept is modular and scaleable.
  • Cell concept causes efficient project and human resource management
  • Cells allow key accounts and confidentiality to be handled very effectively.

Advantages to client : INDIA DEVELOPMENT CELL

  • All the advantages of a development center in India without building own infrastructure.
  • INDIA DEVELOPMENT CELL works as an extension of your team.
  • Use FOX resources, expertise and infrastructure for own development.
  • No deputation cost for human resources in India for the infrastructure development.
  • Deliver Top End technological Solutions to your clients.
  • Deliver extremely cost effective solutions to your clients.
  • Commissioning expertise and availability – worldwide.
  • Cells or group of cells are exclusively assigned to a single client, hence confidentiality can be easily maintained.
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Hardware Engineering

Ball Bearing

We do total controls engineering design which includes:

  • Complete engineering (manufacturing) drawings for the
    • Electrical cabinets / control desks / Junction boxes / etc…
    • Pneumatic panels.
  • Field layouts for cable trays, field elements.
  • Emergency stop zoning.

We use e-plan / Autocad / SolidEdge

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Panel/ Control Cabinet Assembly

Ball Bearing
  • Manufacturing unit with capacity of more than 80 panels at a time on the shop floor.
  • Qualified electricians on staff.
  • Our expertise includes design engineering, building and assembly of control cabinets,control desk, junction boxes, stainless steel panels, special boxes, flame-proof enclosures and pneumatic panels.
  • Our Panels are self CE Certified.
  • Our cabinets are built in accordance to:
    • Professional rules and guidelines.
    • Valid laws, regulations and technical rules
    • National standards valid in our clients' and end users' countries.
    • International IEC, ANSI/IEEE and EN standards.123

    Please refer LV Switchboards for more information regarding LV Switchboards.

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Ball Bearing
  • We have a technically qualified team for installation and installation supervision.
  • We provide services and material (cable trays, cables, etc..), for complete field installation
  • We do installations around the world.
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Annual Maintenance Contract

Ball Bearing

We undertake AMCs for automation systems for S5, S7 and Siemens Drives.
Nature of the AMC is customized as per the requirement of the customer and could be of comprehensive and non-comprehensive type.

For AMC we address:

  • Preventative maintenance,
  • Ensure proper backups,
  • Proper system engineering.
  • Proper system protection.
  • Breakdown calls (Hotline)
  • System Performance improvement.
  • Documentation.
  • Spares management.

The duration of the contract varies from customer to customer and can be of short term to long-term basis.

Some of our clienteles for AMCs :

  • John Deere Pvt Ltd -Pune
  • MICO Ltd – Nashik
  • Vardnaman Acrylics -Bharuch
  • Central Water and Power Research Station (CWPRS) -Pune
  • Garware Polyester –Nashik
  • Samsonite Ltd –Nashik
  • CEAT Ltd.
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Project Management

Ball Bearing

Phase 1: Appointment of a Fox Project Manager.

Responsibility of the Project Manager.

  • Ensuring Project timeline.
  • Ensuring technical performance of the project.
  • Co-ordinate with the respective FOX departments (system planning, configuration, installation, commissioning, manufacturing, etc.) and sub suppliers.
  • Single window for End Client, Client, Consultant, Vendors and Fox Team.
  • Perceive and eliminate hurdles in advance.
  • Participates with team members in all project discussions and works on the project as far as required for proper execution

Phase 2: Start-up of the project.

  • Gets the grip of the project.
  • Creates the project time –line and the organization chart
  • Fixes “execution rules†together with the client, which describe directives for basic execution.
  • Initiate kickoff meetings
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Breakdown Services

Ball Bearing
A team of more than 150 trained engineers at multiple locations in India and overseas are available to provide break down services to our clients.
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PLC & Drive Repairs

Ball Bearing
We facilitate the PLC and Drive repair from the Siemens Repair Centre.
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Fox Solutions Q City, Gachibowli,
Hyderabad-500032, Telangana, India

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