Ganesh Quality Machines Pvt. Ltd.

Tardal, Ichalakaranji, Maharashtra
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Company Factsheet

Nature of Business
Manufacturer

Year of Establishment
1978

Legal Status of Firm
Private Limited Company

GST No.
27AAACG7074M1Z7

Manufacturer of tiltable gravity die casting machine, cupola charger, deck siever etc.

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Products & Services

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Fluidized Sand Cooler

Ball Bearing

Ganesh fluidized sand cooler is specially designed to have a dust free return sand at constant temperature ensuring good mould quality.

• Ganesh fluidized sand cooler gives rapid and efficient cooling of sand.

• Capacity 1Ton per hour to 20 ton per hour.

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Rotary Polygon Siever

Ball Bearing

Ganesh rotary polygon sand seiver is designed to get the high quantity of sand.
• Capacity : 8 Ton to 10 Ton / Hr. (Dry Sand)
• Motor : 3 H. P. & Reduction Gear Box

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Sand Mixers-Core Sand Mixer

Ball Bearing

Ganesh sand mixer is proven design. Specially designed s- shaped blades ensures that sand mixing takes place in minimum time.
• Ganesh sand mixer blades are exchangeable. These blades are hard spot welded which prevents the blades from wear.
• Weighing and mixing of material are automatically controlled.
• Ganesh co2 sand mixers and Ganesh no-bake sand mixers are also available

• Capacity 50 kg to 1 ton
• Fully automatic nobake sand mixer with automatic weighing system:

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Intensive Mixer

Ball Bearing

Ganesh intensive sand mixer is specially designed for mixing core sand and similar materials. The s type impellers are fabricated and hard spot welded. The wear plates are exchangeable. Pneumatic door opening is provided. This is advanced design for big and small foundries.The breakers are also provided to break the heterogeneous mass. Ganesh co2 sand mixers and Ganesh no-bake sand mixers are also available.

• Designed for high speed mixing of green sand & other additives to prepare high capacity moulding sand. Shorter mixing time, Economic usage of benlonite, consists of mixing chamber, mixing blades, motorized gear drive for mixing blades & blender with drive unit.
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Geared Tilting Ladle

Ball Bearing

Ganesh tilting ladles are designed and manufactured to follow the Indian standard specification to the extent applicable. Ganesh manufactures geared, lip pouring, crane suspended, tea pot spout and drum type ladles for iron foundries and geared and crane suspended bottom pouring ladles for steel foundries.
Ladles ranges from 300 kg to 10 ton.

Salient features:
• Correct balance ensuring safe operation and less human effort.
• Enclosed gearbox.
• Spare parts readily available.
• In accordance to IS specification

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Ladle Handler

Ball Bearing

Ganesh ladle handlers are designed with spring operated pawl for the vertical movement of ladles. Extra large friction disc brakes are provided for maximum safety.

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Centrifugal Casting Machine (Ccm 01)

Ball Bearing

Ganesh centrifugal casting machine has won the most prestigious Parakhe award of 1987. This is most popular design for large production of centrifugal liner. The main die is driven through v belt. The coating of shell sand is made in sleeve in which liner metal is poured. By this machine good quality of liner is obtained.

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Tiltable Gravity Die Casting Machine

Ball Bearing

Ganesh Gravity die casting machine is specialized for nonferrous metals like aluminum, lead and copper alloys with wide range of options available to meet the need of foundries. The machine is a "C" Frame type structure, fabricated out of steel plates with one fixed plate and one moving plate guided by four rear guide bars made up of hard coated chrome bars and supported by bottom slides to take heavy die weight. Both plates are provided with core extractor or ejection of the castings.

Salient feature:

a. PLC controlled automatic type push buttons.
b. Tilting speed can be controlled manually by adjusting flow control valve.
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Pneumatic Or Hydro Pneumatic Moulding Machine

Ball Bearing

ganesh pneumatic moulding machine or hydropneumatic moulding machine is a modified version of pin lift hand moulding machine. Ganesh has designed this machine specifically to reduce the operator fatigue in lifting heavy molds. This machine gives added advantages of costly pneumatic moulding machine in minimal cost. This is proven design. This machine is used in small and medium foundries where ramming is manual.

lifting height 6”, 8”, 10”, 12”

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Belt Conveyor

Ball Bearing

ganesh belt conveyors are working successfully in many foundries. Often these belt conveyors are equipped with overhead magnetic separators.

• ganesh belt conveyors are available in portable as well as fixed type.

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Screw Conveyor

Ball Bearing

Ganesh screw conveyors are compact design. These conveyors are offered as per customers specific requirements.

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Pneumatic Conveyor

Ball Bearing

Ganesh pneumatic conveyors utilizes air pressure to move sand or other free flowing granular materials through pipe in a dense mass at relatively low velocity.

Salient Features:

• Compact and fully automatic with PLC control.
• Less air pressure is required.
• Less wear on pipe and pipe fittings.
• Low maintainance.
• Lowest energy consumption compared to other way of transportation.
• Capacity: 1 ton- 10 ton per hour.

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Fully Automatic Four Station Shell Moulding Machine

Ball Bearing

Ganesh shell moulding machine has made a revolutionary change in shell moulding production. We are Indians largest manufacturer and exporter of four station shell moulding machine. Four stations automatic shell moulding machine is designed precisely and constructed for the huge production of moulds. The machine consists of square rotary tables and one match plate on each side of square. The rotation consists of fast speed and slow speed with brake system controlled by limit switches. In the four stations, the sub stations are: investment, preheating, after heating and ejection .Only one operator is required to operate the machine. The bucket elevator is installed on one side of the machine in which the sand is elevated to the top hopper for sieving. Below the top seiver hopper is mounted, with pneumatically operated butterfly valve.

• Continuous cycle process.

• Cycle time: 50 sec/shell approx.

• PLC control.

• Plate size 14’*24”*3” - 18”*24”*3”

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Fully Automatic Two Station Core Shooter Machine

Ball Bearing

Ganesh two station shell moulding machine is a versatile design in core production. Ganesh has designed this fully automatic machine so as to produce shell moulding twice as faster as the normal one. This machine needs only one operator. This machine is a top shooting type which allows the sand to reach the intricate shape of core boxes.

Optional accessories:

• Special cooling arrangement for core box is provided.
• Core box tilting arrangement with core carrier

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Shell Moulding Machine

Ball Bearing

Ganesh hand operated shell moulding machine is designed for quick operation of shell baking. This is sturdy in design and easy in operation. The air heaters are fitted at bottom and on top of pattern to heat equally. All the sides are heat insulated. Ejection mechanism is operated by pneumatic cylinder. Heater box movement is also actuated by pneumatic cylinder.

Salient features:

• Compact and fully automatic with PLC control.
• Less air pressure is required.
• Less wear on pipe and pipe fittings.
• Low maintainance.
• Lowest energy consumption compared to other way of transportation.
• Capacity: 1 ton- 10 ton per hour.

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Fully Automatic Dump Box Shell Moulding Machine

Ball Bearing

Ganesh dump box automatic shell moulding machine is easy in operation, it increases production, gives Accuracy, finish and reduce rejection. This machine is equipped with turnover type dump box with spindles running in ball bearings. The pattern plate is clamped on the dump box by spring loaded clamps which are self actuated by cams. The reduction gearbox and motor drive the machine by heavy duty chains. Ejection mechanism is operated by a pneumatic cylinder. The top heating oven is operated by pneumatic cylinder. Heaters also provided under the pattern plate.

• Auto shell moulding machine (turn over type dump box model)
• Plate size 300*450, 450*600, 500*750
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Cold Box Core Shooter

Ball Bearing

ganesh cold box core shooter is a proven design. It has given a foundry engineers an edge in the productivity of core making. This process offers many advantages over the normal core shooters such as high productivity, energy saving, good dimensional accuracy, excellent break down properties, low gas evaluation etc. This process uses phenolic resin and an isocynate; it hardens instantly at ambient temperature under the action of gaseous catalyst (tri ethyl amine or di ethyl amine)

• this process is most suitable for atomization.

• plc control.

• core box size - 300x300x250, 300x600x200
• max core weight - 15kg
• with air drier unit
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Automatic Shell Core Shooter-Swing Door

Ball Bearing

this is a vertical parting with turn over top blow. Swing door operation enables easy ejection of core from corebox.

plc control, plate size 500*700, 500*800, 600*900

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Automatic Shell Core Shooter-Top Shooting With Rollover

Ball Bearing

this automatic shell core shooter is a top shooting type. Vertical parting line. Roll over type design, minimum lead time, and increased production.

Optional accessories:

• Sand feeding arrangement.
• Semi automatic option.
• PLC control
• PLATE SIZE 300*400, 400*600
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Automatic Shell Core Shooter-Rollover

Ball Bearing

This design has vertical parting line, top shooting rollover type enabling self hollow cores. Available in manual, semi automatic and fully automatic with auto sand feeding arrangement.

• Plate size 300*400, 400*600, 500*700
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Lump Breaker

• Lump breaker is specially designed to break the lumps and reduce it into small sand particles.
• Loose sand and lumps from demolding equipment are fed into lumpbreakers.
• This machine helps the small foundries for mechanical sand reclamation process.
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Portable Sand Aerator

Our portable sand aerator is most useful in all foundries to give high flowability to sand.

The sand is sheared by strips mounted on endless belts.

The drum is rotated in ball bearings so as to give smooth operation.

The sand is fed in hopper and then it passes on endless belt which throws away with high speed.

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Hot Blast Cupola

• Ganesh hot blast cupola is designed considering all points of Indian standards.
• Cupola design gives maximum melting with minimum fuel combustion.
• Single and double lining cupola design is available as per requirement.

• Industrial blowers are available with different capacities.
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Swing Frame Grinder

ganesh swing frame grinder is designed to withstand heavy loads. The bearing housing is clamped to the heavy tube and guard. The main body is constructed from heavy seamless tube. The spindle is dynamically balanced. The design is precisely made to make the machine vibration free. Belt tensioning is provided.

 

• complete is dynamically balanced
• belt tensioning arrangment is provided

• capacity: 12”, 14”, 16”, 24”

• motor : 5, 7. 5, 10 & 15 hp
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Tumbling Barrel

Our tumbling barrel is proven design. This machine is fabricated with thick plates, flats and channels. The
v –belt pulley is provided on one side of barrels. The main shaft is rotated in oil lubricated bush bearing. The barrel is driven through v-belts so jerks are avoided, the barrel can be provided with dust extracting system. The different sizes of tumbling barrels will be supplied as per customer requirement

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Sand Blasting Machine

Sand blast is much more useful to clean casting surface.

The valve is connected to compressor air.

When air flows through valve it draws fine sand from tank and shoot the casting surface. The inner part of valves and nozzles are hardened to increase life.

This is the best design to clean the casting surface.To follow the environmental norms we manufacture special cabinet type sand blasting machine.

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Shot Blasting Machine

A. Hanger type shot blasting machine:
B. Table type shot blasting machine
C. Continuous type shot blasting machine

• Ganesh shot blasting machine is a robust machine suitable for surface treatment.
• It is helpful for those work pieces which are not suitable for tumbling type because of their shape and sizes.
• These are specially designed to suit the customer requirement.
• The blast cleaning chambers are lined with highly wear resistant material.
• Very short loading and unloading time.
• The specially designed blast stream to clean all surface.

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Simultaneous Jolt Squeeze Molding Machine

Our simultaneous jolt squeeze molding machine is a sturdy design. It produces uniform and high hardness mold with its simultaneous jolt squeeze technology. All parts are made of s.g.iron castings.Powerful impact jolting with high dynamic squeeze force for uniform and rigid molds.

• High pinlift stroke.

• Hydropneumatic swing in and swing out
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Bucket Elevator

Our bucket elevator is a proven design. Sturdy design, minimum maintenance, long life, maximum efficiency is some of the salient features.Buckets are fabricated and hard spot welded to have high wear life. Bucket elevators are available in fixed as well as portable type design.

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Shell Core Blower

Core blower is specially designed to shoot the sand in the complicated shape of pattern. This machine cuts down the cost of shell core as the hollow cores can be easily obtained. Keep heated pattern on blow orifice coinciding with pattern passage. This machine is pneumatically operated.

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Snagging Grinder

Ganesh snagging grinder is designed rigidly and precisely. Main shaft is rotated in double row ball bearings. The shaft can take both heavy radial and axial loads. The motor is mounted at bottom. Rigid guards are provided on two sides of wheels. Bearings on main shaft are made dust proof with seals.
• Main shaft is rotated in double row ball bearings
• High speed grinders
• Capacity : 12”, 16”, 18”, 24”.
• Motor 3, 5, 7.5, & 10 HP
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Vibrating Knockout

Ganesh vibrating knockout machine is rigid in construction to sustain and to transmit the vibration to the moulding box. Vibration is by electric motor through belt drive or by VIBROMETER. Vibration is controlled by unbalanced weights provided on each side of spindle. The separated sand from the moulding box effectively, falls on the grid and flows to the bottom conveyor of sand plant. It stops the breakage of mould box and increases life.
• Rigid construction to sustain & transmit the vibration to moulding box.
• Vibrators are controlled by Rotary eccentric weights provided on both side of spindle
• Stops the breakage of mould box & increase life.
• Capacity - 500 kg. to 5000 kg.
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Rotary Sand Drier

Ball Bearing

Ganesh rotary sand drier is specially designed to improve the quality of sand which ultimately reflects in quality and economy of castings. Moisture is removed from sand effectively.Ganesh sand drier is sturdy in design and rigid in construction. The drum body is specially designed to withstand high temperature of firing unit. To avoid the heat loss drum is wrapped with asbestos sheet. This machine is designed to for maximum sand drying capacity in minimum time. The sand is conveyed from one side to other with fin type screw conveyor. The drum is rotated on rollers. Requires less floor space and minimum oil consumption. Cone type sand drier and double drum type sand drier are also available.

• Capacity: 1 ton per hour to 5 ton per hour
• Designed to improve quality of sand which ultimately reflects in quality & economy of casting
• Fuel - Diesel, Kerosene, Crude Oil & LPG etc
• Available in Compact double drum type design
• Requires less floor space & min, oil consumption

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Rotary Drum Siever

Ball Bearing

Ganesh drum type sand Siever is intensively used in large and medium type foundry.The drum is fabricated and mounted on two rigid frames. The drum is wrapped with required M.S. mesh sieve. Sieve is replaceable.

• Capacity 8-10 ton per hour
• Fabricated drum mounted on two rigid frames
• Drum is wrapped with replaceable MS sieve
• Capacity : 8-10 TPH
• Motor : 2 H.P. & reduction gear box

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Portable Vibratory Sand Siever

Ball Bearing

Ganesh portable vibratory sand Siever is specially designed for small foundries. The salient feature of this machine is that it can be moved easily moved at any corner of foundry. The pan is suspended and vibrated with unbalanced weight. The pan is designed in such a way that sieved sand goes in one direction and unsieved sand goes on other side.

• Easily moved at any corner of foundry
• Available in Single, Double & Three Deck models
• Capacity : 3 TPH
• Motor : 1 H.P.

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Deck Siever

Ball Bearing

Ganesh 2 deck and four deck sievers are designed to sieve two or four different grades of sands. These are special machines manufactured as per customer requirement. Pan is designed to ensure that no mixing of grades is possible.

• Easily moved at any corner of foundry
• Available in Single, Double & Three Deck models
• Capacity : 3 TPH
• Motor : 1 H.P.

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Sand Muller With Aerator

Ball Bearing

Ganesh sand Muller is designed for mixing of heterogeneous mass of two or more dry or wet material into homogeneous uniformly blended and bonded product. This machine is sturdy designed made from heavy channels and plates. The rollers are spring loaded to adjust mulling pressure.

• Accessories: auto sand charging system, automatic cycle control, carbide tipped scraper blades, linings for drums, sand aerator.

• Ganesh sand mullers are provided with sand aerator, sand charging system, carbide blades and S.S. linings.

Capacity 50 kgs to 1 ton.

Ganesh has taken plunge to Automize the existing Sand Muller into highly productive one.

We give customize solution to your existing mullers and improve productivity with minimum human dependence.
• Muller Capacity - 75, 125, 175, 250, 350, & 500 kg
• Mixer Capacity - 50, 100, 150, 200, 300, & 500 kg
• Rollers are spring loaded
• Auto charging system, cycle control can be made to accommodate additional facilities

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Ladle Preheater

Ball Bearing

• Ganesh ladle preheater find application in heating refractory linings of bottom pouring and lip pouring ladles.
• Ganesh ladle preheaters are available with oil, LPG, gas fired options.

Salient feature:
• Saves fuel and time by ensuring ladle lining is ready to receive molten metal.
• It helps to prevent blows due to dried or poorly heated lining.
• It improves metal quality by reducing heat losses from metal.

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Pin Lift Hand Moulding Machine

Ball Bearing

ganesh pin lift hand moulding machine is rigid in construction and easy in operation. This is very popular in small and large foundries due to flexibility of shifting at any place. The minimum force is required for lifting due to special lever type design.

• lifting height: 6”, 8”, 10”, 12”

• flexible to shift at any place
• available in hand operated & pnumatic operated
• lifting height 6", 8", 10"
• mould box size : 12" x 14" to 24" x 32"
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Shell Mould Fuser

Ball Bearing

Ganesh pin type shell mould closer and mould straightner reduces parting line flesh. The pressure can be adjusted quickly and mould breakage is minimum. The rack pinion arrangement is made to clamp and declamp the mould.

• Available in Automatic & Manual Model

• Rack pinion arrangement - To clamp & Declamp the mould

• For automatic model pneumatic pressure can be adjusted quickly

• Initially Pins are to be adjusted as per mould

• Size : 350 mm x 350 mm
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Electrical Core Oven

Ball Bearing

Ganesh electrical core oven is a popular model since the scarcity of electricity. Heaters are mounted in well designed position in oven on two sides. The sturdy trays compartments are provided to place cores. The oven is completely insulated by glass wool. The design protects heat loss with outside environment. Temperature indicator is provided. The oven gets off after reaching the desired temp hence overbaking or underbaking is avoided. The circular fan is provided for uniform temperature distribution.

• Available in trolley and tray type design

• Power : 9 KW, 12KW, 18KW, 30KW

• Heaters provided on two sides of oven
• Insulated from all sides by glass wools
• Available in Trolley & Tray Type Models
• Air circulation fan is mounted on the top
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Automation Of Existing Foundry Equipment

Ball Bearing

Ganesh Quality Machine has taken a plunge in the automation of existing foundry equipments right from the Muller, mixer to the automation of sand coating plants. We offer customized solution to your foundry considering your requirement. We have already automized many equipment to reduce the dependability over manpower. We undertake the projects such as automation of intensive mixer, sand mixers, sand mullers, molding lines sand coating plants with batching system, automatic sand weighing and batching system.

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Liquid Resin Sand Coating Plant

Ball Bearing

Ganesh resin sand coating plant is a specially designed plant working on a warm coating process. We are the India’s leading manufacturers and exporters of sand coating plant. Main machine consists of four parts like sand mixer, hot air oven, sand sievers and cyclone. The mixer impeller is ‘S’blade type fitted with replaceable Ni-hard tips and liners. The hot air from blower is forced into the drum through the oven. A bucket type sand charger is operated pneumatically. High heating efficiency is maintained with the help of heater box insulated with ceramic wool blanket. The bucket type screen is a high energy screen that breaks the lumps and sieves the sand without damaging the coating. The cyclone separates the resin sand particles with the help of cyclone effect and gives smooth flow of separated particles. The control panel has fully automatic operation

• Export to many countries.

• Batch capacity: 70 kg to 350 kg.
• Optional accessories:
• Automatic pre weighing arrangement for sand as well as resin
• Volumetric dosing of resin
• Electronic batching system
• PLC control
• Capacity - 50, 70, 100, 150, 200, & 300 kg.
• Works on the warm coating process
• Plant consists, Mixer Chamber with 'S' type blades, Hot air chamber with Blower, vibrating screen, cyclone to collect coated sand & to remove fine dust and control panel for fully automatic operation cycle.
• Optional Heating : Electrical, LPG, Diesel etc.
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Charger For Muller Hoist

Sand charger helps to reduce human effort and helps to automize the normal Muller into highly productive one. We design custom sand charging process.

• Charger for sand Muller is designed in two types:
• Inclined charger
• Straight charger.

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Cupola Charger

• Cupola charger is designed to convey the material from floor level to the platform of cupola.
• The system consists of motor, gearbox and brake system.
• When the power supply falls brake prevents bucket from falling down rapidly.
• The cupola charger will reduce the man power dependency and improves conveying rate.

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Shell Core Shooters

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    Die Casting Systems

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      Screw Conveyors

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        Grinding Machine

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          Ganesh Quality Machines Pvt. Ltd. Gat No. 832, Plot No. - 14-15, Yadrav-Sugar Factory Road, Tardal,
          Ichalakaranji-416121, Maharashtra, India

          Alen ( Manager )
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