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Gem Forgings Private Limited

Kolkata, West Bengal

| GST  19AABCG0227B1Z9

| Verified Supplier

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The GEM Group is A Govt of India recognised Export House. It has expanded into various industries keeping in mind its strengths and constantly focusing on the mission and vision of the Gem Group. With its Corporate Head Office in Calcutta, the group has authorized representations all over AFRICA. The GEM Group manufactures and exports electrical supplies, medical equipments etc. The group commands a global market share in this industry and has regularly supplied such equipments to countries like Kenya, Tanzania, Malawi, Zimbabwe, Mozambique, South Africa etc. The GEM Group has expanded into various industries keeping in mind its strengths and constantly focusing on the mission and vision of the group.+ Read More

Nature of Business

Exporter

Total Number of Employees

51 to 100 People

Year of Establishment

1980

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

Annual Turnover

Rs. 10 - 25 Crore

GST Number

19AABCG0227B1Z9

Torrent Frp Axial Flow Fan
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RECHECK FCP DELETE EX PROFILE ACHIVEMENT.

Impellers are longer in length.
Less HP motor required.
Lighter in weight, thereby extending the life of the motor.
High efficiency of 90%-95%.
Considerable savings in power and thereby ensuring lower cost of production.
Guaranteed air delivery.
Available in various sizes: 38", 40", 42", 48", 52", 54".
CFM 13000 to 62000.

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Rollovane (Rotorvane)
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Rollovane (Rotorvane)

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Available on heavy duty high pedestal and motor enclosed inside the pedestal.
All contact parts are made of high quality stainless steel.
Capable of handling 1200 to 4000 kgs of leaf per hour depending on the size of the machine.
Available in 8", 15", and 18" size with Iris/Cone assembly.

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Vibratory Fluid Bed Dryer
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The two-drying system enables immediate arrest of fermentation.
The dynamic design of drying chamber ensures correct velocity and pressure throughout the entire length and the bed for perfect fluidization.
All contact parts of tea are made of high quality stainless steel.
High thermal efficiency saves cost of fuel consumption and can be supplied with radiator.
Available in four sizes: Junior, Standard, Jumbo and Super Jumbo having an output of 250 kg. to 600 kg/hr.
Negligible maintenance cost and easy to supervise during production.
Superior quality of tea: Blacker teas, brighter infusion, and longer shelf life.

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Slow Speed Fibre Extractor
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Removes fibres without any effect on quality of tea.
Highly polished electrostatic PVC rollers are used.
Available in size 30", 36", 48" and 54" with 4 rollers and 6 rollers.
Capacity 250 to 600 kgs/hr.

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Automatic Batch Weigher
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Automatic Batch Weigher

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The machine is extensively used at dryer mouth for CTC tea weighment.
Has a tamper-proof weighing recording system which checks pilferage.
Accurate weighing of made tea.
No operator required and thus reduces labour cost.

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Myddleton Stalk Extractor
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Higher quality of tea grading which is stalk-free.
Does not break or grey the tea during stalk extracting operation.
Consists of two aluminum trays with perforation.
Different perforation of sieves can be fitted for grading.
An oscillating motion to the trays enable the fine tea particles to pass through upper trays. The stalk and large particles of tea is discharged into the head of lower trays.
Low maintenance and low labour costs.

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Vibro Screen Sorter
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Vibro Screen Sorter

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Perfect sorting of various grades in one machine.
Re-sorting is not necessary as different screens give perfect grades.
No loss of bloom due to less handling of tea.
Available in single deck to seven decks, output 500 kgs/hr.
Can be used for fine screening/sorting of any other product in various other industries.

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Duplex Tea Packer
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Duplex Tea Packer

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Suitable for packing 3 chests or bags by adapter at a time.
Oscillating platform eliminates detrimental effect of air percolation.
Almost noiseless operation.

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Electronic Colour Sorter
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Electronic Colour Sorter

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Electronic colour sorter machine for removal of stalk from orthodox tea.
Available in two models: capacity 120-140 kgs/hr. and 220-240 kgs/hr.

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Pulverizer
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Pulverizer

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Heavy duty construction of graded cost iron and alloy steel.
3-in one operation: grinding, classifying, and conveying saves labour cost.
Capacity 150 to 300 kg/hr.

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Ctc Grooving Lathe Machine
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Designed to operate by one semi-skilled operator.
Capable of chasing circumferential grooves on 8" to 13" dia segment.
Fitted with 4 jaw chunk, special lead-screw and P.B. Nut for longer life.
Supplied with electric motor, starter, gear box and coolant pump 380/420 volts.

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Ctc Helix Milling Machine
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Designed to operate by one semi skilled operator.
Capable of cutting helical groove on 8" to 13" Dia segments at 60", 65", 68" and 70" angle.
Fitted with 4 jaw chunk, special lead-screw and P.B. Nut for longer life.
Supplied with electric motor, starter, gear box and coolant pump 380/420 volts.
Dividing head is provided for milling 40, 50, 60, 70, 80, 95, 100, 120 and 130 Nos. of helix.

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Ctc Milling Cum Grooving
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Ctc Milling Cum Grooving

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Complete fool-proof machine designed to be operated by one semi skilled operator.
Capable of both cutting helical grooves as well as circumferential grooves in the same machine.
Can take 8" to 13" dia segment roll for helical cut 40 to 130 nos., as well as circumferential grooves by chaser fitted in tool post on the daddle.
4 jaw chuck, special lead-screw and P.B. nut ensures longer life.

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Cutter And Chaser Grinder
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Specially designed for grinding milling cutter as well as grooving chaser.
Simple fool-proof machine can be operated by one semi skilled operator.
Cutter mounting spindle rotates on swivel base graduated for accuracy.
The unit is provided with motor, starter, and grinding wheels.

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Mobile Crane
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Mobile Crane

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Specially designed for loading, carrying, and unloading CTC Rollers.
Mounted on two-wheels for easy floor movement.
Pull-kit or wire winch shackles provided for safe lifting and carrying.

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Ctc Milling Angle Cutter
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Ctc Milling Angle Cutter

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Made from imported high speed steel.
Uniform heat treatment for required hardness as per Rockwell C scale.
High tensile strength ensures longer life.

Available in size 3"x5/8"x11/4", angles 60, 65, 68, 70 L.H. or R.H.

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Savage Tea Cutter
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Savage Tea Cutter

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Low powered simple cutting machine used since the primitive age of tea plantation.
High grade carbon steel cutting blades are fitted to C1 holders encased in rectangular shaped box type frame with safety device.
Feed hopper is fitted on top and discharge chute at the bottom.

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Overhead Conveyor
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Overhead Conveyor

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Mechanized carrying of tea leaves at various stages of processing is the most modern method of automization adopted in a tea factory.
Chain conveyors of modular design with monorail tracks, 3 or 4 rolling wheels carry tea bags/basket etc.
It reduces labour cost, mishandling and damages.
Centrally controlled motor driven speed reducer gear box ensures safe operation.
Available with continuous weighing system.

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Tea Plucking Machine
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Tea Plucking Machine

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A pair of top and bottom sliding blades pluck tea leaves.
Then leaves are blown by a fan and collected in a bag at the rear part of the machine.
Available in two operational models: by one person or two persons.

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Tea Plucking Shear
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Tea Plucking Shear

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Designed light weight cutting efficiency without operator's fatigue.
Hardened carbon steel blade extends longer life.
Greater plucking area by less manpower.

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Speed Reducers Gear Box
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Speed Reducers Gear Box

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Solid foot mounted worm gear design.
An efficient lubrication system ensures oil supply to gears and bearings.
Hardly needs any maintenance except oil levels.

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Centrifugal Humidifier
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Centrifugal Humidifier

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High evaporating capacity-40 lt. water/hr.
Automises water into fine mist capable of producing 2400 cfm.
Uniform distribution and low operating cost 3/4 H.P. motor only.
Available in both directional and non directional type.

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Vibratory Fluid Bed Dryer For Desiccated Coconut
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GEM VFBD is designed with two zones in the plenum chamber.

The first zone with the higher temperature evaporates maximum moisture of the feed material at a constant rate.

The second zone or the lower temperature zone evaporates maximum moisture in a controlled manner.

A cold air blower is provided for creating a lower temperature in the second zone. These two temperature drying mechanism prevents yellowing of Desiccated Coconut and produces superior quality of the product compared to other drying systems.

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Green Leaf Sifter
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Green Leaf Sifter

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The machine sifts the withered leafs in a series of hops, ensuring efficient sifting, cooling and ball breaking. It also serves the purpose of cleaning and dropping foreign particles.
The oscillatory links are fitted with silent block bushes.
The machine is perfectly balanced and vibration free.
Low power consumption.

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Uniform Withered Leaf Feed System
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The system gives a uniform volumetric output of withered leaf to the Rotorvane consistently throughout the processing.
No jamming of Rotorvane.
No productivity loss due to under-feeding.
Constant throughput rate varying from 800 kgs/hr to 4000kgs/hr - depending upon your requirement.

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Tea Roller
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Tea Roller

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Ledge batten table, special asymmetric well with free floating pressure cap.
Tilting pressure cap to facilitate cleaning with new guiding system of the pressure cap.
Rack and worm system - one piece door.
Standard components covering the whole range of Rollers.
Negligible maintenance.

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Ctc Tea Processing Machine
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Novel design and Spillage-proof cutting unit to ensure vibration free precision cut of desired granules.
Easiest system for roller changing in short time from top.
Overload release with fine tuning of cut adjustment device.
H.S. and S.S. Rollers are interchangeable with each other for longer life of segments.
Available in 24", 30", 36", and 52", with 81/4", 81/2, 91/2" and 13" dia CTC segment.

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Continuous Fermenting Machine
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Modular design mechanized tea fermentation saves floor space.
Conveyor is made of stainless steel perforated trays.
The machine functions for even fermentation in hygenic working conditions.
High output consistency in quality irrespective of any weather.
Available in different sizes to suit your output.
Detachable nylon brush for continuous clearing of trays.

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Fermentech Nylon Mesh (Continuous Fermenting Machine)
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The material of this imported Mesh with 45% upon area is PES grade nylon woven fabric belt. PES is high temperature amorphous thermoplastic offering combination of better chemical resistance and high dry capability.
PES provides a greater margin performance in toughness in comparison with other plastic.
Nearly 80% more open area than existing SS trays/belts ensures even fermentation across the tea bed and better infusions.
Fermentech Mesh is available in upto 8 ft width. Space constraints in some Tea Factories favour wider machine and shorter lengths.
Fermentech Mesh is provided with innovatively designed stainless steel skid plates.
Available in 5 Models; capacity 1250 kg to 2500 Kgs/hr.

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Three Tier Belt Fermentor
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Multistage/Tier machine to suit individual space requirements.
Even fermentation - consistent quality.
Ensures hygenic working condition; no bacterial contamination.
Automatic and continous belt cleaning system.
PVC belt of 1500 mm, 2000 mm, 2500mm. Width available to suit individual space requirement.
High output upto 2500 Kgs/hr.

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Stage Conventional Ecp Drier
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GEM conventional tea driers are suitable for CTC, Orthodox as well as green tea drying.
Drying chamber is fabricated of best quality M.S. Plate with efficient air sealing device.
Increased output and lower fuel consumption. High evaporation per kg of tea.
Capacity ranging from 150 Kgs to 300 Kgs/hr.

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D.F. Heater Oil And Gas Fired
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Double walled combustion chamber and lining with heat-resistant fire bricks.
Venturi type mixing chamber, both chambers coated with boiler quality paint.
Available with both oil and gas or combined burners of different sizes.
High CFM; hot air with minimum fuel consumption.

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Roller Inspection Bench
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Roller Inspection Bench

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Specially designed for easy inspection of proper matching of CTC Rollers mesh.
The bench is mounted on swivelling castor wheel and fitted with tube lights.
Arrangement for both parallel and radial adjustment.
The unit is complete in all respect with electricals.

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Ctc Grooving Chaser
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Ctc Grooving Chaser

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Manufactured from imported high speed steel.
Uniform heat treatment for required hardness as per rockwell C scale.
High tensile strength ensures longer life.
Available in size 41/2"x21/4"x1/4" 8 or TPI V or U-profile 55.

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Stainless Ctc Segment Close
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Manufactured from prime stainless steel bars.

100% authentic metallurgical standards conforming to ISS: 8748/1978.
Ultrasonically tested free from internal defects and high tensile strength ensures longer life.
Available in size 81/4"x2", 81/2"x2", 91/2x2", 13"x2" and 181/2x2", plain precision mechanised or milled and grooved.

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Prunning Machine
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Prunning Machine

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Mechanised prunning is the most modern method used by planters.
Economical by reducing the cost of labour and time.
Portable, driven by one man.

One cylinder, two stroke petrol engine rotates the high speed circular saw.

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Dial Type Hanging Balance
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Simple to set up, light weight and portable.
Ideal for use in Tea plantation leaf house.
Capacity: 10 kg to 100 kg.

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Indirect fired Heater and efficient design reduces heat loss.
Air flow arrangement helps in maximum transfer of heat.
Heater is available for wide range of applications to suit conventional tea drier and fluid bed driers of any make.
Robust flexible C.I. Frame.

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