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Prominent & Leading Service Provider from Kolhapur, we offer CAM Works, PTC Creo, 3 Axis Milling module, 2.5 Axis Milling, Turning and Wire EDM.

CAM Works
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CAM Works

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About CAMWorks A Geometric Product
 CAMWorks, a parametric, solids-based CNC programming software system, brings in a revolutionary way to help machinists around the world program smarter and machine faster.

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PTC Creo
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PTC Creo

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PTC Creo is a scalable, interoperable suite of product design software that delivers fast time to value. It helps teams create, analyze, view and leverage product designs downstream utilizing 2D CAD, 3D CAD, parametric & direct modeling.

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3 Axis Milling module
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3 Axis Milling module

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3 Axis Milling modules are built on the core fundamentals of:
  • Feature-based machining - Reduces programming time by as much as 90% compared to other traditional 3 axis CAM software.
  • Knowledge-based machining - Allows you to capture and reuse the best practices for various operations
  • Full toolpath associativity to solid models - Automatically updates the tools paths and CAM data
  • CAMWorks VoluMill™ - the ultra-high performance toolpath generator for rough milling operations
  While CAMWorks 3 Axis cycles are developed for speed, accuracy and efficient memory usage, it also ensures that simple and complex parts can be cut quickly and accurately with a high-quality toolpath
Machining Features

Some of the machining features included are:

  • Adaptive roughing strategy provides the ability to cut using the full depth of the tool and safely run your machine at optimum speed. This can reduce machining time up to 40% over conventional roughing with less wear.
  • 3 Axis finishing operations include parallel slice cut, constant stepover, Z-level, curve project, and others
  • Z Level/Constant stopover combination operation can be used for machining steep and shallower slope areas in one toolpath.
  • All 3 Axis milling operations support rest or leftover machining. Rest machining is used to reduce air cutting by restricting toolpaths to areas within the feature that have not been machined previously.
  • The curve project cycle removes material by projecting 2.5 Axis engrave or curve features on the 3 Axis feature. CAMWorks can calculate a single pass or multiple passes for engraving.
  • Provide the ability to generate toolpaths as separate threads and in separate processes. Multiple toolpaths will generate simultaneously and at the same time the user can continue working in other areas or on other CAM models.

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2.5 Axis Milling
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2.5 Axis Milling

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Feature-Based Machining Our patented Automatic Feature Recognition (AFR) recognizes over 20 features, including irregular pockets, taking the drudgery out of the day-to-day programming needs. Machining algorithms use the latest toolpath and gouge protection methods to provide fast, error-free toolpaths.

Feature recognition, is necessary, but not sufficient for efficient CNC programming. CAMWorks’ ability to associate the best machining strategies with a particular feature using proprietary Technology Database, TechDB™, and recalling them for future programming is the key to reducing programming time by as much as 90% compared to other traditional CAM software.

The integrated CAD/CAM environment provides the full toolpath to solid model associativity to assure that any design changes or configurations get updated with a click of few buttons CAMWorks VoluMill™ then completes the package with the ultra-high performance toolpath generator for rough milling operation ensuring that our users are not only programming smarter, but machining faster as well!

The standard 2.5 Axis module comes with 4th and 5th axis pre-positioning capability and assembly mode* machining providing users with the best in class CNC programming solutions for the users.

4/5 Axis Indexing

CAMWorks offers advanced 3 plus 2 machining support, which gives you the ability to machine various faces of a part, while the software automatically establishes index moves. Multiple machine configurations are supported including rotary tables;rotating and tilting tables; 5 Axis rotating and tilting heads; and horizontal machining centers.Setup for 4th or 5th axis indexing is as simple as inserting an Axis and picking a 0 degree face. Both 2 Axis and 3 Axis machining cycles can be used to machine multi-faced parts or multiple parts. Unique stock shapes can be defined to reduce ‘air cutting’. Significant time savings are achieved by optimizing machining sequences by tool number and index position. CAMWorks simulation displays all the indexing moves for accurate process simulation and collision checking.

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Turning
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Turning

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CAMWorks 2 and 4 Axis Turning software for programming CNC lathe machines includes automatic roughing, finishing, grooving, threading, cutoff and single point (drilling, boring, reaming and tapping) cycles. CAMWorks, incorporates Machining Intelligence for Automation, a suite of tools that automate Feature Recognition and the generation of toolpaths based on a user-defined technology database.

Automatic and Interactive Feature Recognition

Automatic Feature Recognition (AFR) analyzes the part shape and defines the most common machinable features such as the OD and ID of the part, front face and grooves.

  • AFR recognizes features on native solid models or on solid parts imported via IGES, SAT, etc.
  • When bar stock is used, AFR generates a cutoff feature on the opposite side of the face feature.
  • CAMWorks provides an Interactive Turn Feature wizard for defining features that need to be defined for your facility’s machining requirements, such as custom OD and ID grooves.

Turning for 2 and 4 Axis Lathes

CAMWorks Turning provides fast, error-free cutting using standard inserts for both front and rear turret configurations and toolpath, simulation and post processing support for sub-spindles.

  • Machining algorithms use the latest toolpath and gouge protection methods
  • Define stock as bar stock, a revolved sketch, a 2D WIP sketch or from an STL file.
  • Work in process (WIP) monitoring of stock increases cutting efficiency.
  • Define chuck to use for toolpath simulation.
  • Simulated stock shape can be saved as an STL file for use as Turn, Mill-Turn, Mill or Wire EDM stock shapes.
  • Toolpath, simulation and post processing support for sub-spindles.
  • Extend or shorten the length of a turn feature from within face rough/finish, turn rough/finish, bore rough/finish and cutoff operations.
  • Reverse machining for face finish, turn finish, bore rough and bore finish.
  • Reverse machining for threading to generate left hand threads.
  • Output for turning canned/fixed cycles for drilling, rough OD/ID turning and facing operations.
  • Drill and center drill tools for both mill and turn can be specified from a common drill and center drill database.
  • Option to associate new turn features to current turn features. CAMWorks generates new operations for the new feature that are copies of the operations for the selected current feature.
  • Cutoff operation spindle speed/feedrate slowdown option to decrease the speed and feedrate at a user specified length from the end of a cutoff toolpath.
  • Rough groove cleanup pass to remove scallops generated by the rough groove toolpath.
  • Finish groove cutter compensation support.
  • Single pass option for groove cycle.
  • Multiple groove tool driving point options.
  • Option to set minimum and maximum Z limits for turn operations either globally or for each operation.
  • Back turning support.
  • Option to define varying allowances on turn toolpaths.
  • Ability to mirror about the centerline to generate toolpaths below centerline.
  • APT CL support for external post processing.

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Wire EDM
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Wire EDM

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CAMWorks Wire EDM software has been designed and developed specifically for programming 2 through 4-axis Wire EDM CNC Machines - unlike most CAM systems that use modified milling commands for their EDM programming modules.

  • The 2.5 Axis and 4 Axis cutting operations automate the creation of rough, skim and tab cuts.
  • Options are provided to order the cuts when machining parts with multiple pocket (die) areas.
  • Numerous processing order options allow the user to automatically change the order with a single command.
  • Ability to output only rough cuts, only tab cuts or both.
  • Machine code output can be changed for a different machine by simply selecting a different machine make and model.
  • Cutting conditions for the new machine are changed automatically as needed.
  • Option for G-code to output offset toolpath.

Automatic and Interactive Feature Recognition

CAMWorks is a feature-based machining CAM system that provides the ability to automatically recognize Die (pocket) and Open Profile machinable features for Wire EDM.CAMWorks provides interactive 2.5 and 4 Axis Feature wizards to define features that are not recognized automatically or features that need to be defined for your particular machining requirements. Die (pocket), Punch (boss), Open Profile and Punch Perimeter features can be defined interactively.

2 and 4 Axis Contour Cycles

2 Axis Contour operations automatically generate rough, tab and skim cuts on 2.5 Axis features. Typically, this cycle would be  used to cut a punch or die cavity. Optionally, CAMWorks can automatically generate toolpath passes that will cut both a die and punch at the same time. 4 Axis Contour operations automatically generate rough, tab and skim cuts on 4 Axis features.

Knowledge-Based Machining

Geometric Technologies' proprietary TechDB, a Microsoft Access database, is the intelligence behind the machining automation in CAMWorks. Using Knowledge-Based Machining technology, the TechDB associates operation parameters to the machineable features. When you generate operations, CAMWorks applies these settings automatically.

Cutting Conditions Database

A cutting conditions database is associated to the post processor for the current machine make and model. The default data in the database is based on information from the machine tool manufacturer and optionally can be modified.

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Cost Estimation
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Cost Estimation

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Fast Estimations Driven by
Automatic Feature Recognition Technology

Have you ever worried about missing that odd ball feature that throws your estimation off? With the feature based approach of CAMWorks Costing be rest assured to capture those fillets, drafts, undercuts or odd angled holes – some of the main culprits of incorrect estimations.

CAMworks Costing combines the associativity of a solid model with the flexibility of an excel to provide a world-class user experience and make cost estimation simple and error-free!

Reliable and consistent quotes every time!
...powered by an industry-leading database

CAMWorks Costing is powered by an industry-leading database and pre-configured cost models that combine with feature recognition technology to provide a quick and accurate cost estimate. This database has been built and maintained by our partners who have over three decades of experience and includes robust datasets for materials, work centers, processes, and manufacturing time-standards.

Consistency is key! The database also ensures that everyone uses the same process parameters to ensure that estimates are consistent across all users calculating costs.

More Profitable Projects Won!

CAMWorks Costing was built to help your company be Fast, Reliable, and Consistent - so the same values were applied to every aspect of the module's processes and standards!

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Auto Cast
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Auto Cast

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AutoCAST-X1 provides a complete solution for casting methods design and optimization. Part Analysis (Design for Manufacture): Import a part model from any CAD program, and check its features (thickness, cored holes) for manufacturability. Methods Design (Mold layout, Feeders, Gating): Select the number of cavities, position of feeders and gating channels. The software automatically designs, models, and generates the complete mold layout. Quick Simulation (Mold Filling and Casting Solidification): Verify the methods design by checking for possible defects like mold erosion, filling time, and shrinkage porosity through casting simulation. Costing and Report: Check the yield, estimate tooling and other costs, and generate a complete report of the methods design with an image of the casting.

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Mill-Turn
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Mill-Turn

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CAMWorks Mill-Turn multi-function machining includes milling and turning capabilities for multi-tasking machine centers.

  • Supports C, Y and B axis machining at compound angles.
  • Supports 5 axis simultaneous machining.

Mill-Turn extends the capabilities of CAMWorks Milling and Turning

  • The same Mill and Turn features identified by Automatic Feature Recognition (AFR) and defined using Interactive Feature Recognition (IFR) are supported in Mill-Turn. IFR can be used to define 3 Axis features for Y-axis milling and wrapped features for cylindrical features machined by C-axis motion.
  • The operations that are generated for features are the same as the operations in CAMWorks 2.5 Axis Milling, 3 Axis Milling and Turning. These include automatic roughing, finishing, thread milling and single point (drilling, boring, reaming, tapping) cycles and all 3 Axis cycles.

C, Y and B Axis Machining

Machining cycles are available for C, Y and B axis machining at compound angles and on the Face, ID and OD of a part.

The following mill tool axis motion is supported:

C-Axis OD (OD Free, Wrapped)

  • Generates wrapped toolpath on a cylinder about the turning axis (Z). Z and C arecontrolled simultaneously while the tool stays on the centerline of the part.
   

Y-Axis OD (OD Fixed)

  • Toolpath is generated on a fixed C-axis position.
  • For 2.5 Axis Milling, the tool moves to depth in X with Y,Z simultaneous cutting.
    

B-Axis OD

  • Toolpath is generated on a fixed C and B axis position
  • For 2.5 Axis Milling, the tool moves to depth in one axis with simultaneous cutting in other axes.
    

Face Milling (Fixed, Free)

  • For 2½ Axis Milling, the tool positions to depth in Z with X,Y simultaneous or X,C simultaneous cutting.

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CAM Works Virtual Machine
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CAMWorks Virtual Machine uses the latest technology to perform true G-code machine simulation directly from the G-code used for the CNC machine. We are the first CAM software to bring true G-code machine simulation directly integrated within the CNC programming environment. Unlike other CAM systems that use cutter location (CL) data for machine simulation, CAMWorks Virtual Machine uses the actual G-code to ensure precision and accuracy.

Reduce Shop Floor Setup Time

With CAMWorks Virtual Machine, dry-runs for program validations are eliminated and setup time is dramatically reduced. Once the program has been simulated directly from the G-code, it is ready to run on the machine.

Full Collision Detection and Avoidance technology provides the ability to thoroughly check G-code programs for accuracy and avoid costly machine collisions and programming errors, ultimately reducing scrap and improving overall quality. CAMWorks Virtual Machine will help you make a great part the first time and every time!

Seamless Integration with CAMWorks means that with CAMWorks Virtual Machine, the setup time required to use third-party verification packages is eliminated and true G-code verification happens seamlessly.

 

Multi-Tasking and Mill-Turn Support CAMWorks Virtual Machine also includes full support for complex multi-tasking and mill-turn machines including 4 axis dual turret, dual spindle lathes, as well as multi-axis mill-turn machines with upper milling heads, lower turrets and sub-spindles.

Synchronized Simultaneous Machining with multiple channels using timing codes is also fully supported. Use CAMWorks Sync Manager to synchronize your operations and then simulate them directly from the G-code!

 

Multiple Views and Windows can be used to view the machine, stock, fixtures, and tooling from various angles while processing the G-code to assist in proving-out and optimizing your programs.

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Nesting
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Nesting

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Automatic nesting solution for SolidWorks®

CAMWorks® Nesting is an automatic nesting module designed to nest the layouts of SolidWorks parts or assemblies. It is seamlessly integrated within SolidWorks® and allows nesting of flat or 3D sheet metal parts or assembly models. CAMWorks Nesting uses NestLib®, one of the fastest and most featured automatic true-shape nesting library available in the industry. This module can be used to create efficient layouts of metal, wood or composite based materials, producing the maximum number of parts from a single piece of raw material within minutes.

Features and benefits

  • Easy to learn and use
  • Part-in-part nesting
  • Fully Automatic true-shape nesting solution
  • Fast Nesting and Optimal Nesting (with time constraint) options
  • Full associativity with SOLIDWORKS® - Updates are tracked, and flagged whenever a change is made to the component and are reflected instantly
  • Automatically nests multiple parts, based on the material and thickness, thus eliminating the manual efforts of segregating individual parts
  • Material optimization - Advanced nesting algorithms reduce raw material consumption by providing optimized and compact layouts
  • Improved utilization and increase in productivity

Applications

CAMWorks Nesting can be used in a variety of industries, including:

  • Aerospace
  • Wood working
  • Composites

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Multi-axis Modules
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Multi-axis Modules

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CAM Works Multi axis Milling software for programming multi-axis CNC machines allows for a wide variety of uses and applications. It is useful for both shops and manufacturing facilities that require flexibility in their software and machine tools.

Multiple Multi-Axis modules for your requirements:*
  • 3 Axis Mill with undercutting - For 3 axis machining requiring undercutting.
  • 4 Axis Mill - For up to 4 axis simultaneous machining
  • 5 Axis Mill - For up to 5 axis simultaneous machining

*All Multiaxis modules include 2.5 Axis Mill and 3 Axis Mill.

Machine Complex Parts

CAMWorks 4/5 Axis simultaneous machining programming software allows the user to create toolpaths across complex shapes that could not be machined on 3 Axis machines. This includes high-performance automotive port finishing, impellers, turbine blades, cutting tools, 5 Axis trimming, and undercut machining in mold and die making. CAMWorks 4 Axis simultaneous machining is designed for complex rotary applications such as camshafts, extrusion screws and blades.

Reduce Cycle Time - Improve Surface Finish - Extend Tool Life

  • Shorter cutting tools can be used since the tool can be tilted to adjust the angle between the cutter and the part. The increased rigidity of shorter tools allows you to take advantage of the high-speed options in CAMWorks to machine at higher speeds with no loss in accuracy. The result is better surface quality and reduced finishing time.
  • Generating 5 Axis swarf toolpaths instead of traditional 3 Axis toolpaths can result in fewer cut passes and improved surface finish.
  • By optimizing the angle between the tool and the surface, it is possible to achieve a constant chip load and a high feedrate at the contact point. The result is improved surface finish and extended tool life.
  • Parts that previously required multiple setups can be machined in a single setup with simultaneous control of the rotary axis. In addition to saving time, this also cuts down on mistakes that might be made during multiple setups.
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Highlights

CAMWorks Multiaxis Machining provides a powerful set of features and cutting strategies to meet the machining requirements of diverse applications.

  • Support for multiple tool types including flat, ball, hog nose, tapered and undercut tools such as lollipop and keyway.
  • Cutting strategies for swarf cutting, profile contouring, engraving, grooving and machining deep corners and cavities.
  • The tool orientation while in contact with surfaces is completely user-controlled. Options include the ability to define tool orientation relative to the surface normal. To get a good finish with a 5 Axis machine, the tool should have a specific angle to the surface. This tilt angle can be fixed, a variable angle based on the current normal vector of the surface or user-defined from points, lines or curves.
  • Collision detection looks at each toolpath and the surfaces to decide if the tool tip, tool shaft or holder is colliding. The check is done at each calculated tool position. Groups of surfaces can be defined, each with its own avoidance strategy.
  • Roughing options include multiple cuts normal to the surface, multiple cut depths along the tool axis, full 5 Axis plunge roughing and adaptive roughing.
  • User-defined limits for the machining area and tool angles on several planes for increased flexibility.
  • A lag angle can be set between the end of a flat or hog nose tool and the surface, which results in a face milling condition that reduces the number of cuts in shallow areas.

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Cam Works Volumill
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Cam Works Volumill

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CAMWorks® VoluMill™ is ideal for complex 3-D shapes and prismatic parts as its algorithms result in more intelligent toolpaths to machine pockets, slots, and arbitrary shapes. VoluMill is well suited for machining soft as well as hard materials that are hard to chip, such as titanium, nickel-based alloys or stainless steel. The result is increased efficiency and utilization of machines, tools, labor and materials.

Program Smarter, Machine Faster! The high-performance roughing module, which is fully integrated in CAMWorks, combines optimal milling paths and maximum material removal with minimized machining times. VoluMill’s unique approach to high speed material removal allows the programmer to determine the optimum material removal rate for any combination of part geometry, material, machine, and cutting tool. Material is removed in the most effective way possible. Consequently, machines run smoothly and tools run cooler.

  • Reduce your Cycle Times up to 80%
  • Reduce your programming times up to 50%
  • Increase your Cutting Tool Life up to 500%

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Multi Axis Milling

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Support for multiple tool types including flat, ball, hog nose, tapered and undercut tools such as lollipop and keyway.
Cutting strategies for swarf cutting, profile contouring, engraving, grooving and machining deep corners and cavities.
The tool orientation while in contact with surfaces is completely user-controlled. Options include the ability to define tool orientation relative to the surface normal. To get a good finish with a 5 Axis machine, the tool should have a specific angle to the surface. This tilt angle can be fixed, a variable angle based on the current normal vector of the surface or user-defined from points, lines or curves.

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Auto Casting Parts

Auto Casting Parts

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4 Axis Indexing

4 Axis Indexing

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