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Thermal Energy Audit

Studies are undertaken to determine efficiencies of generation, distribution & Utilisation of thermal energies. Boiler efficiency tests are carried out to determine steam generation to fuel ratio. Condensates coming from coil, jackets, evaporators are collected to arrive at norms for each operation. Exhausts of furnaces, boilers are quantified by analyzing them with our set of equipments. Fixed heating load, start up load & insulation losses are determines. Based on the above results thermal energy balance is struck for reference period of one year. Based on the energy losses identified in the thermal energy balance, energy conservation measures are presented with techno economic analysis. The energy saving areas normally identified are:
Improvement in steam / power generation efficiency, house keeping measures, waste heat recovery, optimal choice of fuel, process optimization etc. Time bound implementation programs are drawn with company manager. We have carried out eighty such audits, mainly in process industries in India. We have achieved savings ranging from 4 to 30 % in the thermal energy expenses of our clients.+ Read More

Compressed Air Test
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Compressed Air Test

Rs 7,500 / UnitGet Latest Price

Minimum Order Quantity: 1 Unit

Application/Usage Any
Validation Type Leak Test
Testing LocationOn-Site
Energy Used Forany
Type of AirIndustrial Air and Gas
Application AreaIndustrial
Prevention ParticleDust
Mode of ReportSoft Copy
Need ApprovalsYes
Reason for Audit Calibration
AMC Required No
Service RequirementYearly
Instrument Validation Laminar Air Flow Validation
Need CertificationYes
Service Completion<24 Hours

Introduction
Air compressors account for significant amount of electricity used in Indian industries. Air compressors are used in a variety of industries to supply process requirements, to operate pneumatic tools and equipment, and to meet instrumentation needs. Only 10 – 30% of energy reaches the point of end-use, and balance 70 – 90% of energy of the power of the prime mover being converted to unusable heat energy and to a lesser extent lost in form of friction, misuse and noise. 

Compressor Performance
Capacity of a Compressor
Capacity of a compressor is the full rated volume of flow of gas compressed and delivered at conditions of total temperature, total pressure, and composition prevailing at the compressor inlet. It sometimes means actual flow rate, rather than rated volume of flow. This also termed as Free Air Delivery (FAD) i.e. air at atmospheric conditions at any specific location. Because the altitude, barometer, and temperature may vary at different localities and at different times, it follows that this term does not mean air under identical or standard conditions.

Compressor Efficiency Definitions
Several different measures of compressor efficiency are commonly used: volumetric efficiency, adiabatic efficiency, isothermal efficiency and mechanical efficiency. Adiabatic and isothermal efficiencies are computed as the isothermal or adiabatic power divided by the actual power consumption. The figure obtained indicates the overall efficiency of compressor and drive motor

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Air Compreesor Performance & Leakage Test
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Maximum Flow Rate (in cfm)any
Energy Used Forany
Accessoriesall
Reason for Audit Calibration
Need CertificationYes
Size of Receiver (in L)any size
Power Sourceany DC or AC
Application/Usage Industrial
Air Quality Standard Class 1, Class 2
Number of Compression Stagesany
Rental Available Yes
Compressor TypeAir Compressor
Cooling MethodAir Cooled
Installation/After Sales Service Available No
Compressor Mounting Configurationany
Lubrication StyleOil Free
ConditionUsed
Discharge Pressure (in bar)any
Spares Available No
Horse Power (HP)any

Introduction
The compressed air system is not only an energy intensive utility but also one of the least energy efficient. Over a period of time, both performance of compressors and compressed air system reduces drastically. The causes are many such as poor maintenance, wear and tear etc. All these lead to additional compressors installations leading to more inefficiencies. A periodic performance assessment is essential to minimize the cost of compressed air.

Purpose of the Performance Test To find out:
• Actual Free Air Delivery (FAD) of the compressor
• Isothermal power required
• Volumetric efficiency
• Specific power requirement The actual performance of the plant is to be compared with design / standard values for assessing the plant energy efficiency.

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Boiler Performance Study
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Boiler Performance Study

Rs 15,000 / UnitGet Latest Price

Minimum Order Quantity: 1 Unit

Capacity (kg/hr)any
Type of Boilerany
Working Pressureany
OrientationHorizontal
Fuel Typeany
IBR CoveredYes
Industryany
Materialany
Brandany

Introduction
Performance of the boiler, like efficiency and evaporation ratio reduces with time, due to poor combustion, heat transfer fouling and poor operation and maintenance. Deterioration of fuel quality and water quality also leads to poor performance of boiler. Efficiency testing helps us to find out how far the boiler efficiency drifts away from the best efficiency. Any observed abnormal deviations could therefore be investigated to pinpoint the problem area for necessary corrective action. Hence it is necessary to find out the current level of efficiency for performance evaluation, which is a pre requisite for energy conservation action in industry

Purpose of the Performance Test
To find out the efficiency of the boiler ï To find out the Evaporation ratio The purpose of the performance test is to determine actual performance and efficiency of the boiler and compare it with design values or norms. It is an indicator for tracking day-to-day and season-to-season variations in boiler efficiency and energy efficiency improvements

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  • Thermal Energy Audit
  • Thermal Energy Audit
  • Thermal Energy Audit
  • Thermal Energy Audit
Thermal Energy Audit
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Thermal Energy Audit

Rs 50,000 / PlantGet Latest Price

Minimum Order Quantity: 1 Plant

Type of EnergyThermal Energy
Construction TypeOld & New Plant
Mode of ReportSoft Copy
Energy Used ForHeater
Audit TypeElectrical Audit
Audit FrequencyYearly
Reason for AuditCalibration
Need Audit for Storage UnitsNA
Need CertificationNo
Monthly Energy ConsumptionGreater than 1 Ton
LocationAny where in India
Usage/ApplicationIndustrial
Coverage Areaonly client area
Audit Method/ApprovalsISO
Audit AreaOnly Client Area

These audit aim towards determining efficiencies of generation, distribution & utilization of thermal energies. These are based on Efficient Studies that will be conducted for Boilers, Furnaces, Thermopacks, Ovens and Hot Air and Generators.

The salient features are as below

- Study of steam systems, hot oil systems, hot air generators
- General energy saving potential areas improvement in steam / power generation efficiency, house keeping measures, waste heat recovery, optimal choice of fuel, process optimization etc.
- Boiler conversion from furnace oil to renewable fuel.

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Reach Us

Global Energy Techno SolutionsUnit 4, Saidham Society, Plot No. 30, Sector 20B, Opposite Ganesh Mandir, Airoli, Mumbai-400708, Maharashtra, India

Govardhan Borkar (Proprietor)

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