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Gurit India Private Limited

Aundh, Pune, Maharashtra

| GST  27AACCG8343F1ZM

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Structural Core Materials

Leading Manufacturer of Corecell A Structural Foam Core, Corecell A Structural Core Material, PVC Structural Foam Core, Corecell T Structural Foam Core, Pvc Ht Structural Foam Core and G-Pet Thermoplastic Core from Pune.

Corecell A Structural Foam Core
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We are among the acclaimed names in the industry for manufacturing Corecell A Structural Foam Core. The offered product has ultra fine cell size owing to our sophisticated manufacturing facility. It finds wide usage in subsea buoyancy and has exceptional mechanical strength. Being resistant to water, it is extensively demanded by our clients across the country.

Features:

  • Ultra fine pore size
  • Exceptional mechanical strength
  • Resistant to water

Main Product Features:


  • High hydrostatic crush strength and water resistance
  • Outstanding mechanical properties
  • Ultra-fine cell size
  • Lower density than resin-based syntactics

Introduction:

Gurit® Corecell™ S has been designed specifically for use in sub-sea buoyancy applications. Its resistance to crushing means that it can withstand depths of over 900m, and its closed-cell structure gives it a high water resistance that ensures buoyancy is maintained over time. With its very high compressive strength, Gurit® Corecell™ S can also replace other materials, such as plywood, when creating high strength inserts for through-bolting in composite laminates.

Technical Excellence:

Having the smallest cell size of all the Gurit® Corecell™ products, Gurit® Corecell™ S absorbs very little resin in lamination processes, thus minimising weight gain. The small cell size and the product’s inherent toughness also contribute to the excellent machineability of Gurit® Corecell™ S. Complex shapes can be created in Gurit® Corecell™ S using a variety of milling, routing, sawing and drilling techniques.

Gurit® Corecell™ S is available at lower densities that can be achieved with a syntactic, with standard products ranging from 200 to just over 300kg/m3.

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Corecell A Structural Core Material
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We are among the celebrated names in the industry for manufacturing Corecell A Structural Core Material. The offered product has been made from high-grade raw materials sourced from s reliable vendor base in a sophisticated production unit for maintaining the industry standards. The offered core is tolerant to impacts and is resistant to cracking. It is used in infusion of resin and is quality approved as well.

Features:

  • Tolerant to powerful impacts
  • Resistant to cracking
  • Quality approved

Main Product Features:


  • Exceptional impact tolerance
  • Suitable for dynamically-loaded structures
  • Superior styrene and temperature resistance to linear PVC foam
  • Highly thermoformable
  • Ideal for resin infusion

Introduction:

  • Gurit® Corecell™ A is the original Corecell material, developed because of frustrations with inadequate PVC core technology in marine sandwich structures. Gurit® Corecell™ A is well known for it’s incredible toughness and resistance to cracking, which comes from its high ductility. Gurit® Corecell™ A can elongate up to 65% in shear before failure, making core shear failure in a laminate almost impossible
  • Tests and experience show that Gurit® Corecell™ A is the most reliable core material for dynamic loading situations where PVC and balsa may fail due to poor shear elongation properties
  • For the manufacturer, Gurit® Corecell™ A offers the benefit of high resistance to styrene and other chemicals and better thermal stability than linear-PVC foam. Gurit® Corecell™ A is also highly thermoformable, which is useful in many applications where cutting the core material is undesirable
  • Gurit® Corecell™ A is available in every resin infusion format and is compatible with polyester, vinylester and epoxy resin systems. The low resin absorption characteristics of Gurit® Corecell™ and it’s unique knife-cut formats deliver higher performing infusions, low resin cost and low weight. This combination makes Gurit® Corecell™ a key part of a reliable package

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PVC Structural Foam Core
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PVC Structural Foam Core

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Banking on our rich experience and knowledge base, we are manufacturing PVC Structural Foam Core for our valued customers. The offered foam core improves elongation when exposed to shearing. It is suitable for sandwich composite applications and is resistant to spoilage by chemicals. Being negligible to absorption of water and having insulation capabilities, it is extensively demanded.

Features:

  • Exceptional thermal insulation
  • Non reactive to chemicals
  • Improved elongation

Main Product Features:


  • Optimised properties
  • Improve shear elongation
  • Suitable for all sandwich composite applications
  • Superior strength and stiffness to weight ratio
  • Self extinguishing
  • Outstanding chemical resistance

Introduction:

  • Gurit® PVC is a closed cell, cross-linked PVC foam. It provides superior strength to weight ratio for all composite applications.
  • Other key features of Gurit® PVC include outstanding chemical resistance, negligible water absorption, and excellent thermal insulation capabilities. It is compatible with most common resin systems including epoxy, polyester and vinylester.
  • Gurit® PVC is available in a wide range of formats with all standard cut patterns and finishes possible.

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Corecell T Structural Foam Core
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We are among the eminent names in the industry for manufacturing Corecell T Structural Foam Core. The offered product is regarded for its properties including resistance towards chemicals and exceptional mechanical strength. It is widely used in wind turbines and yachts. This is thermally stable and has earned us loads of profits within a short period of time.

Features:

  • Thermally stable
  • Durable
  • High mechanical strength

Main Product Features:


  • Suitable for all PVC core applications
  • Excellent mechanical properties
  • Outstanding chemical resistance
  • Ideal for resin infusion

Introduction:

  • Gurit® Corecell™ T has been developed as a technological step-change from traditional PVC and balsa structural core. Gurit® Corecell™ T is an outstanding core material in every application where balsa or X-PVC is commonly used. High mechanical toughness and thermal stability give Gurit® Corecell™ T excellent fatigue characteristics. This reliability makes Gurit® Corecell™ T a natural replacement for cross-linked PVC or balsa in applications where a significant service life is required.
  • The high temperature stability of Gurit® Corecell™ T also means that it can be used in manufacturing processes to at least 120°C with short durations during a cure cycle to over 150°C / 300°F. This makes it ideal for use with conventional prepregs and in some liquid infusion processes where high resin exotherms can often be seen. Gurit® Corecell™ T is available in every resin infusion format and is compatible with polyester, vinylester and epoxy resin systems. Low resin absorption characteristics of Gurit® Corecell™ and unique knife cut formats allow for higher performing infusions, lower resin cost & lower weight than any other structural core.

Typical Applications:

  • Ideal for applications where loads are less dynamic in nature, such as above the waterline on yachts, on wind turbines and in mass transport

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Pvc Ht Structural Foam Core
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We have set a benchmark in the industry for manufacturing PVC HT Structural Foam Core. The offered foam core is made in tune with the industry standards and the prevalent market trends. It is tolerable to high temperatures and can be processed without hassle. This foam core has negligible water absorption and is resistant to spoilage by chemicals.

Features:

  • Negligible water absorption
  • Thermal insulation
  • Latest in trend

Main Product Features:


  • Optimised properties
  • High temperature processing up to 140°C
  • Suitable for all sandwich composite applications
  • Superior strength and stiffness to weight ratio
  • Self extinguishing
  • Outstanding chemical resistance

Introduction:

  • Gurit® PVC HT is a closed cell, cross-linked, high temperature resistance PVC foam. It provides superior strength to weight ratio for all composite applications
  • Other key features of Gurit® PVC HT include outstanding chemical resistance, negligible water absorption, and excellent thermal insulation capabilities. It is compatible with most common resin systems including epoxy, polyester and vinylester
  • Gurit® PVC HT is available in all standard cut patterns and finishes possible

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G-Pet Thermoplastic Core
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G-Pet Thermoplastic Core

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We are the successful names in the industry for manufacturing G Pet Thermoplastic Core. The offered core is capable of withstanding high processing temperature, is non-reactive towards chemicals, recyclable, exceptional in terms of mechanical strength and has good adhesive property as well. It is used for making marine structures, civil engineering structures and wind turbine blades.

Features:

  • Good adhesion
  • Remarkable thermal stability
  • Recyclable

Main Product Features:


  • Withstands high process temperatures
  • Excellent adhesion and mechanical properties
  • Excellent chemical resistance
  • Recyclable
  • Compatible with all types of composite manufacturing techniques
  • Now benefits from ‘LITE’ surface treatment technology to reduce resin uptake

Gurit® G-PET™ is a highly adaptable, recyclable, thermoplastic foam with a good balance of mechanical properties, temperature resistance, density and cost for a wide range of applications and production processes. Gurit® G-PET™ is GL approved.

Gurit® G-PET™ can be processed at high temperatures, withstanding exotherms up to 150°C / 300°F and offers outstanding fatigue properties, chemical resistance, good adhesion and is a highly consistent extruded foam. It is ideal for wind energy, marine, industrial and transportation applications.

Typical Applications:

  • Gurit® G-PET™ is used extensively in wind turbine blades, civil and marine structures. Gurit® G-PET™ is available in sheet, grooved/ perforated forms or kit-cut to customers’ desired shapes

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G-pet Fr Fire Retardant Structural Core
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Backed by our immense knowledge base, we are manufacturing G Pet Fr Fire Retardant Structural Core. The offered core is made in tune with the industry standards and the prevalent market trends for offering the best to the customers. It finds wide usage in industries including wind turbines, marine, civil engineering and transportation as structural core material.

Features:

  • Used as structural core material
  • Thermally stable
  • Resistant to chemicals

Main Product Features:


  • Excellent FST performance (Evaluated against DIN 5510, ASTM E1354, ASTM E662 & BSS7239)
  • Withstands high process temperatures
  • Excellent chemical resistance
  • Good adhesion and mechanical properties
  • Recyclable
  • Compatible with all composite processes
  • Available with G-PET™LITE technology

Gurit® G-PET™ 75FR and G-PET™ 100FR have been developed in order to meet the growing need for structural core materials with good Fire, Smoke and Toxicity (FST) properties used in Marine, Civil and Transportation markets. It offers a much lower cost FST material compared to high cost / high performance materials such as PMI (Rohacell), PEI (Ultem), PES (DIAB F) foams, addressing lower requirements and needs.

Starting with Gurit® G-PET™ which Gurit’s extruded structural PET core, flame retardant additives are added to improve FST properties. The manufacturing process remains the same as G-PET™, with slight variation in process settings. The material is available in all standard knife cut finishes as well as the new surface heat treatment technology Gurit® G-PET™ LITE. Gurit® G-PET™ FR is produced in Gurit Tianjin, China.

Typical Applications:

  • Gurit® G-PET™ can be processed at high temperatures, withstanding exotherms up to 150°C and offers outstanding fatigue properties, chemical resistance, good adhesion, is a highly consistent extruded foam, it is ideal for wind energy, marine, industrial, and transportation applications. Applicable processing techniques include vacuum infusion, bonding, prepreg, and thermoforming

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Corecell M The Marine Foam
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We have earned a sterling reputation in the industry for manufacturing Corecell M The Marine Foam. The offered foam is has remarkable stiffness and unparalleled resistance towards chemicals. It is ideal for being used in areas with high loads. This foam has good compression strength and can be supplied in bulk owing to our systematic and spacious warehousing facility.

Features:

  • Good compression strength
  • Stiff
  • Resistant to impacts

Main Product Features:


  • High chemical resistance
  • Low resin absorption
  • High temperature processing (prepreg compatible)
  • Good compressive strength and stiffness
  • GL, DNV, RINA, BV, Lloyds and ABS certification
  • High shear strength & elongation
  • Ideal for areas subjected to slamming loads

Introduction:

  • Gurit® Corecell™ M is a structural foam core material using a SAN polymer base featuring high toughness and impact resistant characteristics. It offers very reliable processing without outgassing for high quality parts. Gurit® Corecell™ M is the newest addition to the Gurit® Corecell™ range and shares the benefits of SAN chemistry common to all Gurit® Corecell™ products.

Typical Application:

  • Gurit® Corecell™ M has been developed to deliver one product for all marine applications. It provides a combination of high shear strength with low density, high elongation, high temperature resistance and low resin uptake. Gurit® Corecell™ M is the perfect choice whether your application is slamming area or superstructure, hull or deck, using hand lamination, infusion or prepreg.

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We are a trusted name in the industry for manufacturing Core Kitting Complete Core Solutions. The offered kits are made in sophisticated manufacturing unit loaded with high capacity machines. They are exceptional in terms of quality, resistant towards chemicals and offered at industry leading prices. We believe in offering ultimate solutions to our customers.

Features:

  • Quality approved
  • Innovative solutions
  • Thermally stable

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We are instrumental in manufacturing Core Finishing Complete Core Solutions. The innovative techniques and tools used by us have enabled us to cater to all the requirements of our clients. The offered foam can be cut in various ways for the desired flexibility. We are specialized in handling bulk orders and are prompt with deliveries owing to our transportation facility.

Features:

  • Hassle-free operations
  • Variable flexibility
  • Cater to the exact requirements of the clients

Cuts For Conformabilty (Foam):

SC – Single Cut:

  • Provides flexibility in a single direction on one or both sides of a sheet. If done on both sides, the cuts intersect so no bleeder holes are necessary for vaccum bagging. Maximum sheet size is half of a full-size sheet.

DC – Double Cut:

  • Provides flexibility in two directions on one or both sides of the sheet. If Double Cut on both sides, the intersecting cuts make DC a highly effective resin infusion medium. The cuts are not visible when the sheets lie flat and these narrow knife-cuts minimise unnecessary resin accumulations compared to sawn core materials.

CS – Contour Scrim:

  • Provides optimum flexibility in two directions. Sheets are knife-cut in squares and bonded to a glass scrim. Available on sheets up to 25 mm (0.98”) thick. Maximum standard sheet size is half the full sheet.

Surface grooves for infusion – Available on all foam types:

VIC – Vacuum Infusion Core:

  • There are several VIC options and Gurit can customise grooving patterns and bleeder holes as required. For curved laminate sections, double-sided DC is very effective system for resin infusion with low weight gain. Heat forming VIC surface cut also useful for obtaining curved panels with minimal resin uptake.

Combination – Combinations of these aforementioned formats are also available:

Product Formats (BALSA):

  • Balsaflex™ is available plain or with typical formats including perforations, microgrooves, with or without scrim, contour scrim and with optional coating

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MAIN PRODUCT FEATURES¬ Sub-sea buoyancy foam¬ High hydrostatic crush strength and water resistance¬ Outstanding mechanical properties¬ Ultra-fine cell size¬ Lower density than resin-based syntactics                            

INTRODUCTION         Gurit® Corecell™ S has been designed specifically for use in sub-sea buoyancy applications. Its resistance to crushing means that it can withstand depths of over 900m, and its closed-cell structure gives it a high water resistance that ensures buoyancy is maintained over time. With its very high compressive strength, Gurit® Corecell™ S can also replace other materials, such as plywood, when creating high strength inserts for through-bolting in composite laminates.
TECHNICAL EXCELLENCEHaving the smallest cell size of all the Gurit® Corecell™ products, Gurit® Corecell™ S absorbs very little resin in lamination processes, thus minimising weight gain. The small cell size and the product’s inherent toughness also contribute to the excellent machineability of Gurit® Corecell™ S. Complex shapes can be created in Gurit® Corecell™ S using a variety of milling, routing, sawing and drilling techniques.    
Gurit® Corecell™ S is available at lower densities that can be achieved with a syntactic, with standard products ranging from 200 to just over 300kg/m3.

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