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WIND POWER GEARBOX

Pioneers in the industry, we offer Wind Power Gearbox 4 Point Suspension, Wind Power Gearbox Generator Side Integrated and Wind Power Gearbox Rotor Side Integrated from India.

Wind Power Gearbox 4 Point Suspension
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4 point suspensionReliable technology for all challenges

For conventional wind turbines with 4 point suspension ZF Wind Power offers products with a proven design topology featuring a combination of one or two planetary stages and one or two parallel gear stages. This product series can bank on an extensive track record, with components sourced from a broad and established supplier base, providing our customers with proven reliability.

Advantages
  • This product series can bank on an extensive track record
  • Components are sourced from a broad and established supplier base, providing our customers with proven reliability
  • These products are high-runners in the onshore market and lower MW range
  • In the multi-MW range the split planet concept, which also uses our proven pre-tensioned taper roller bearings in the first planetary stage, enables a leap in MW scale whilst enabling the use of planet bearing sizes known from smaller gearboxes

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Wind Power Gearbox Generator Side Integrated
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Generator side integratedThe perfect balance between reliability an complexity

ZF Wind Power is one of the industry leaders when it comes to integrated medium speed drives for wind turbines, with the prototype of our medium speed gearbox already introduced in 2009. With this experience, and following the growing market interest in wind turbines with medium-speed generators, ZF Wind Power is the ideal partner for developing new medium speed drives in the multi-megawatt class.

Advantages
  • ZF Wind Power firmly believes in the viability of these hybrid solutions, as these systems strike an attractive balance between reliability and complexity
  • ZF counts on longtime experience in the field of transmission development
  • High durability, low maintenance costs

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Wind Power Gearbox Rotor Side Integrated
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Rotor side integratedCompact design, high performance

The current integrated rotor side solutions build upon the strengths of the bogie principle in the first planetary stage. The bogie principle can compensate for deformations in the surrounding structures thereby ensuring optimal gear load distribution under all operational conditions. This gearbox design allows our customers to design their nacelle frame structures for strength, leading to minimum weight, instead of for stiffness, which is required for alignment purposes in conventional designs.

Advantages
  • Compact design, optimized for high torque density and power to weight ratios, without compromising performance
  • In the 3.0 MW design, an integrated double taper row main bearing transfers rotor loads whilst the gearbox housing stiffens the nacelle frame leading to record low tower top weights
  • The 3.0 MW gearbox design features excellent efficiency through lubrication by means of an external oil tank, instead of an internal oil sump

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