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Hindustan Composites Limited

Mumbai, Maharashtra

| GST  27AAACH0973N1ZA

| Verified Supplier

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Hindustan Composites Limited is a pioneer in the development, manufacture & marketing of Asbestos Industrial Products and Friction Materials in India for over 45 years.
Composites, with its wide range of products suitable for a number of general and specialised applications, has been catering to the diversified needs of core sector industries, such as Railways, Engineering, Mining, Aerospace, Steel, Chemical, Petrochemical, Fertilizer, power generation, Ship building, Atomic Energy, Electrical, Oil exploration, Automotive, etc.
A technology driven Company, Composites is committed to continuous upgradation, development of materials and processes, to ensure the highest quality standards.
The firm belief in 'Investment for the Future' has led to continuous upgradation of our R & D facilities. The Company's R & D Centre has been accorded recognition by the Department of Science and Technology, Government of India.
Our other major strengths, besides quality products and service, are multi-location production facilities and a wide network of Distributors and Wholesale Dealers.
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Nature of Business

Manufacturer

Legal Status of Firm

Public Limited Company

GST Number

27AAACH0973N1ZA

Automotive Brake Linings
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Automotive Brake Linings

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Catering to the needs of vehicle manufacturers and consumers in India and abroad, HCL has a wide range of asbestos - free and asbestos based automotive brake linings. The heavy duty brake linings find application in commercial vehicles including Tata, Leyland, Mercedes Benz, Volvo, Scania, and other widely accepted international vehicles. Its brake linings and disc brake pads are also used in light commercial vehicles and two-wheelers.

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Automotive Roll Linings
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Automotive Roll Linings

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Catering to the needs of vehicle manufacturers and consumers in India and abroad, HCL has introduced a wide range of asbestos - free and asbestos automotive roll linings. The heavy duty brake linings find application in commercial vehicles including Tata, Leyland, Mercedes Benz, Volvo, Scania, and widely accepted for other international vehicles. Its brake linings and disc brake pads are also used in light commercial vehicles and two-wheelers.

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Automotive Clutch Facings
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HCL meets the demand of moulded and random woven clutch facings for all Indian and most international vehicles including passenger cars and light commercial vehicles. These are manufactured in state-of-the-art manufacturing facility with technology acquired from Bendix Mintex Pty Ltd., Australia.

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Automotive Disc Brake Pads
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Catering to the needs of vehicle manufacturers and consumers in India and abroad, HCL has a wide range of asbestos - free and asbestos automotive brake linings, clutch facings, and disc brake pads. The heavy duty brake linings find application in commercial vehicles including Tata, Leyland, Mercedes Benz, Volvo, Scania, and widely accepted for other international vehicles. Its brake linings and disc brake pads are also used in light commercial vehicles and two-wheelers.

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Railway Brake Blocks
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Railway Brake Blocks

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Compo C/BB/K brake block is a rigid moulded friction material, grey-black in colour, having a random fibre asbestos base and containing metallic particles. It is manufactured only in the form of brake blocks, integrally moulded to a back plate. This material was originally developed to have the ability to withstand the heavy braking demands of Electric Multiple Unit (EMU) stock, operating suburban passenger services. Its use has since been extended to a range of duties from low speed shunting locomotives to high speed passenger trains.

C/BB/K has a higher and more stable coefficient of friction than the conventional cast iron block which it replaces, resulting in lower application forces and permitting the use of smaller cylinders. It is a conformable block designed to eliminate thermal cracking of tyres, which had hitherto been a barrier to the widespread use of composition blocks. C/BB/K Block has several fold advantages in life over cast iron blocks and thus significantly lengthens service periods. It is particularly beneficial in those situations where hot cast iron dust would present a safety hazard. Spark-free blocks are essential in oil refineries, chemical works and ordinance factories. The composition block has much to offer in the braking of passenger rail, minimising braking shocks by its smoother action and permitting higher load/tare factor.

Indian Railways have been successfully using composition brake blocks for EMU rakes for over three decades, even in monsoon conditions.

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Friction Sheets
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Friction Sheets

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HCL manufactures rigid moulded and woven friction sheets with and without wire reinforcement or metallic inclusions. These are used as segments in industrial clutches, marine gearbox clutches, tractor steering clutches, power press clutches, industrial brakes and other general engineering requirements in shipping, mining, port related and other industries.

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Gland Packing Rings
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Gland Packing Rings

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When packing the stuffing box on a valve whether during manufacture or routine maintenance, ease and speed of fitting the packing is of important consideration.

To facilitate this Hindustan Composites Ltd. offers preformed rings intended for use to contain various media at different temperature and pressure ranges.

The packings are available in scarf joined or angular slit open blocked ring forms made to finely controlled.

densities and dimensional tolerance. The rings are available in square as well as rectangular cross section. Selection of appropriate metal in the wire form, binder and lubricant is an important criteria depending upon the application.

Use of packing in ring form facilitates easier and quicker fitting -an all important consideration in today's escalating labour and overhead costs.

Since the rings are pre-compressed they fit and seal the shaft and the entire gland chamber uniformly along the complete length thus eliminating localized shaft wear producing a longer lasting seal.

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Asbestos Yarns
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Asbestos Yarns

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Hindustan Composites Ltd. Manufactures asbestos yarns in a wide range of constructions with a wide range of properties dependent on the various applications intended. However, they are commercially distinguished under the following groups:

A) Nonmetallic.
B) Metallic-incorporating metal wire.
C) Union-in combination with cotton threads.

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Asbestos Cloths
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Asbestos Cloths

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Asbestos cloth woven from asbestos yarns possesses excellent fire, rot and vermin proof qualities. Therefore it is used in a number of diversified application in a variety of textures, thicknesses and weights to suit these applications.

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Laminated Sheets
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Laminated Sheets

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Asbestos laminated sheets are moulded from asbestos cloth with thermosetting resins and are specially developed for engineering applications. The high content of asbestos, superior grade of binder and special press-curing techniques impart high degree of mechanical strength. These materials are hard wearing, heat resistant and unaffected by a wide range of chemicals and solvents.

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Rubber Proofed Sheets

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Asbestos cloth coated with good quality resilient rubber proofing is available in the continuous sheet form as well as folded tape form. Proofed sheeting and tapes, due to good flow characteristics are excellent sealing materials particularly where the flange surfaces are not machined and uniform. Proofed goods are expected to yield under minor pressures to conform to uneven and rough surfaces to offer a perfect seal. Further the proofed goods used under high temperature conditions allow the rubber compound to vulcunise and provide a hard joint for efficient sealing.

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Rubber Proofed Tapes

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Asbestos cloth coated with good quality resilient rubber proofing is available in the continuous sheet form as well as folded tape form. Proofed sheeting and tapes, due to good flow characteristics are excellent sealing materials particularly where the flange surfaces are not machined and uniform. Proofed goods are expected to yield under minor pressures to conform to uneven and rough surfaces to offer a perfect seal. Further the proofed goods used under high temperature conditions allow the rubber compound to vulcunise and provide a hard joint for efficient sealing.

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Industrial Roll Linings
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Industrial Roll Linings

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Industrial woven and flexible roll linings with and without wire reinforcement in various thickness and lengths are another speciality of HCL. Their applications are in segments or as band brakes in elevators, cranes, winches, hoists, drop hammers, concrete mixers, heavy earth moving equipment and in dry and oil immersed conditions.

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Jointing Sheets
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Jointing Sheets

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Hindustan composites Ltd. has been in the field of manufacture of insulating and sealing materials for over 45 years now. Compressed asbestos fibre jointings developed and manufactured with overseas technical backup by Hindustan composites Ltd has been more than satisfying the needs of the industry domestically as well as overseas.

Compressed asbestos fibre jointings are manufactured from carefully selected chrysotile fibres, intimately blended with suitable heat resisting binders, fillers and vulcanised into sheets of homogenous compositions and uniform thicknesses.

To avoid the necessity of producing perfect finish on the contact faces of a mechanical assembly, which is not only costly but quite often impracticable, a gasket from compressed asbestos firbe jointings enables a tight seal to be created and maintained between separable members. The seal is effected by the yielding, or the flow of the jointing material into the imperfections of the joint contact faces. In this way the gasket provides an unbroken barrier of homogenous structure through which no pathways exist for escape of the confined media.

Highly specialized knowledge and technical skill is necessary to manufacture adequate grades of compressed asbestos fiber jointings to various service parameters, such as resistance to contained fluid and pulsating loads if necessary.

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Gland Packings
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Gland Packings

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To achieve zero leakage between a moving member and a relatively stationary part a wide range of seals and rings are employed. However the most common least expensive and versatile is the Gland packing. Gland packing provides a dynamic seal for a rod shaft or stem via housing or gland which is packed with resilient or semi- resilient material providing a localized contact area which offer a physical barrier to leakage.

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Fibre Filled Rope Laggings
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Rope lagging is of the simplest forms of removable lagging or thermal insulating ropes.

A fine canvas is often used as a weather proofing or finishing wrap on a rope lagging covered pipe, the canvas is then coated with bituminous heat resistant paint. Alternatively a wrap of roofing felt can be used.

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Twisted And Caulking Ropes
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Several ends of asbestos yarns are uniformly twisted to produce very flexible ropes.

A number of soft packing with various construction parameters to produce caulking ropes.

For thermal insulation of pipelines particularly when there is a danger of damage by abrasion in very confined spaces and additional protective cladding is not used. These ropes are widely used in coke oven doors, between the fire bricks and steel framework in steel plants as well as in boiler houses. These ropes satisfy the need for a resilient yet tough material to accommodate differences in thermal expansion and effect an efficient seal against leakages of gases.

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Asbestos Millboard Sheets
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This is a versatile thermal insulation and heat resistant material produced in sheet form using good quality asbestos fibres incombustible fillers and vegetable binders. It dose not suffer loss of strength upto 485�C. When suitably supported the board can be used satisfactorily at extreme temperatures upto approx. 1400�C.

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Limpet Sheets
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Limpet Sheets

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These sheets are manufactured from carefully selected chrysotile fibre intimately bonded with suitable heat resisting binders and vulcunised under pressure into sheets of homogenious composition and uniform thickness. Limpet sheet is a material of very special characteristics - being the single insulation material that effectively replaces conventional insulation system economically.

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