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144188195215245280

Hydro Power Engineer

Bengaluru, Karnataka
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Hydropower Engineering Systems is engaged in the design and manufacturing of test facilities, Test rigs, material handling equipment such as hydraulic and pneumatically operated lift platforms, conveyors, belt loaders and hydraulic power packs and cylinders. Our activity also includes design and manufacture of de-coiling machines, press feeders, hydraulic presses, stainless steel power packs, servo hydraulic systems, servo actuators. Besides, we also undertake specialized design and development work, reconditioning and servicing of hydraulic oriented machinery & systems, erection & commission, consultancy and manufacturing of special purpose machines. The company is backed by skilled and experienced workmen with manufacturing facility in Bangalore and is well supported by machinery suitable for carrying out the entire above task. As a matter of our company policy, specialized work is out sourced to be cost effective and to get the best out of the skill and infrastructure available in the company. The company has earned recognition from well satisfied clientele ranging from corporate houses to small and medium sized companies for its technical competency, cost effectiveness and prompt service. Our Philosophy: We at ‘Hydropower Engineering Systems’ are committed to customer satisfaction through quality, cost effectiveness value for money, prompt and efficient service.+ Read More

Nature of Business

Manufacturer

Pipe Swaging Machine
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Pipe Swaging Machine

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The purpose of Swaging machine is to achieve reduction in diameter of the Pipe or Solid rod compared to the original size to a desired length. Our Swaging Machine depicted in the picture is a linear Swaging Machine which is based on cold forming process. This can be used for swaging both solid rods, as well as pipes. The machine is hydraulically operated. The advantage of this machine being considerable reduction in raw material wastage, high productivity, no stress concentration, low noise and low temperature process. The machine is controlled by PLC. Swaging length can be infinitely set by the operator via MMI. This is a sturdy and smooth machine.

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De Coiling Cum Straightening Machine
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De coiling machines serve as press feeding equipment. Sheet metal in the form of large coils from rolling mills are loaded on de-coilers which uncoil the roll and consistently , continuously and accurately feed the press with sheet metal, Thus enabling high productivity with low manpower utilization and minimum material wastage. De-coiling machines are inevitable equipment for high productivity press industry such as automobile component manufacturers. De-coiling machines produced by hydropower are totally indigenous, reliable , cost effective and comparable with similar imported machines.

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Hydraulic LFI Moulding Press
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Hydropower hydraulic LFI moulding press is quality designed and manufactured for dependability and performance in the application. This is a tilting press with up and down movement with the clamping force upto 150T and stroke of 500mm.

Specification:

Type of Material : PU with Fibre Composites ( Reinforced with glass fibre - 20 to 40%) 
Max. Mould Size : 1500x1300x300 mm
Part Thickness : 3 to 25 mmm
Tonnage : 150 Ton
Max. power consumption : 10 HP

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Pipe Chamfering Machine
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Pipe Chamfering Machine

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Pipe Chamfering Machine / Edge Preparation, is designed for edge preparation of pipes. The machine can simultaneously carry out facing and chamfering operation. This machine is equipped with pneumatic clamping system and multi tool holding device. This job is stationery and cutting operation is performed by rotating tool. The machine also has A.C. variable frequency drive for selection of infinite cutting speed. Cutting feed rate is controlled manually. Optional Hydraulic/Pneumatic feeding can be given.

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Hydraulic Test Rig
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Hydraulic Test Rig

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The system consists of a pressure pump, several valves, and an accumulator unit and can be connected to any load process of interest. The accumulator behaves like a battery, which can store a limited amount of energy to be released at a later time. Using the valves, a learning controller can specify whether the load process will be driven directly from the pump, or indirectly from the accumulator. When pumping losses are relatively low, extra power can be generated and temporarily stored in the accumulator and when losses are high, the load process can be supplied from the accumulator unit.

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Hydraulic Lift
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Hydraulic Lift

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There are two types of Hydraulic Scissor Lifts. Mobile Hydraulic Scissor Lift-Mounted on Nylon wheels. Stationery Hydraulic Scissor Lift Pit Mounted. Hydraulic Scissor Lift Table is designed to meet the high quality, reliability and ease of handling . The table is designed based on the customer requirement. The speed and the efficiency with lifting and lowering of table are being done by a pair of hydraulic cylinders actuated by power pack.

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Cable Crimping Machine
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Cable Crimping Machine

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This is a compact hydraulic operated crimping press to join steel rope with end lugs. Both motorised and hand operated options are available. Easy to operate and very handy to take it to site.

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Porta Filter
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Porta Filter

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Hydropower has been a well known source for supply of oil transfer and filteration unit.

Standard oil transfer and filteration unit or Porta Filter produced by us is a very compact and useful equipment for industry with hydraulic operated machinery.

Porta Filter helps easy & faster transfer of clean oil from barrel to machine reservoir or vice versa without wastage of oil and less time consumption compared to manual filling & removal of oil.

As the equipment runs on a 220V supply, it can be easily connected to any 220V power source commonly available on shop floor. Due to its compactness and light weight, it is easily movable from place to place as it comes mounted on wheels.

Owing to its simplicity of construction, it can be easily handled by shop floor/maintenance personnel with low skills for topping up of oil level in machines periodically.

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Hydraulic Press
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Hydraulic Press

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Hydraulic Press is a machine in which a large force is exerted on the larger of two pistons in a pair of hydraulically coupled cylinders by means of a relatively small force applied to the smaller piston. They display superior performance through innovative ideas. The hydraulic presses range from 5 Tons to 5000 Tons capacity.

Hydraulic press of Hydropower is the result of constant R & D, backed by more than two decades of experience in Electro-hydraulics. The experience we've obtained as well as our customers input has been the basis for the improvement we do in our hydraulic presses.

Right from a simple half tonne capacity bench press to 2,000 tonnes capacity high-speed electro-hydraulic trimming press, our company has developed technology and capacity to manufacture complicated automatic/semi automatic hydraulic press. These are suitable for various applications including sheet metal working, power metallurgy and for forging industry.


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Press Feeders
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Press Feeders

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For feeding continuous strip in synchronized, precise increments into power presses or other devices reciprocating machinery. Modern Automatic Press Feed Systems must cope with many material sizes and types. Width, thickness, pitdh, length, speed and accuracy, all affect design; whist power source and desirable flexibility govern the overall concept. Pneumatic powered systems have been the most universal type of feed because of their low cost and ease of fitting. But modern electronics have now bought the benefits of reduced cost and unsurpassed versatility to the electronic roll feed.

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PU Foam Molding Fixture
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PU Foam Molding Fixture

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his is an equipment meant for moulding of automobile seat cushions ( Both 2 wheeler and 4 wheelers). This equipment can be operated hydraulically or pneumatically. The fixture houses 2 halves of moulding dies, which are held together by clamping cylinders. This is a single cycle automatic machine.

Specification:
Max. Clamping force : 8000 Kg.
Max. foam size : 1000mm x 1500mm x 300mm
Max. power consumption : 2 HP

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Hydraulic Power Pack
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Hydraulic Power Pack

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Hydraulic power pack offers capacities, control options & configurations for virtually any application requirement. A wide variety of manifold options and choice of pumps enables customer to match any application requirement with a hydraulic power pack that, meets his system, at the same time ensuring cost effective operation and optimum productivity.


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Hydropower Hydraulic Power Pack
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Hydropower hydraulic power pack includes hydraulic components selected from the world wide range and put together with high technology systems and the systems are designed with modular concept using the components having international mounting for ease of production, Installation and servicing. Special attention is paid for minimizing the noise level and other safety aspects. Pumps and electric motors are horizontally mounted assuring coupling alignment and easy maintenance.

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Hydraulic Cylinder
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Hydraulic Cylinder

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A cylinder is a device that converts fluid power into linear mechanical force and motion. A hydraulic cylinder is a linear actuator used for converting fluid energy to an output force in a linear direction for performing various jobs. These include: pulling or pushing in engineering applications such as in machine tools, earth moving equipments, construction equipments and space applications.

Hydraulic Cylinders are offered with a complete range of fluid power products making Hydropower a "Single Source Supplier" for your complete Hydraulic requirements and thereby ensuring a SINGLE SOURCE RESPONSIBILITY.

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Blow Molding Machine
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Blow Molding Machine

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These are continuous type machines with hydraulic clamping and shooting unit. Extruder output is controlled by AC Variable Speed Drives. The compact size of the machine is an advantage for the small units. Suited for the production of pharmaceutical & cosmetic bottles and containers for paint, milk, gum, ink, motor/engine oil etc. Available in single and double station configurations with single and multiple die heads for optimum production of wide range of containers.

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Hydraulic Winch
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Hydraulic Winch

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Winch is a stationary motor-driven or hand-powered machine that is used for hoisting or hauling, having a drum around which is wound a rope or chain attached to the load being moved. A hydraulic winch is driven by a hydraulic pump, the fluid pressure coming from a hydraulic Power Pack driven by the main engine or electrical motor.

Hydraulically operated winch is ideal for all types of specialized transport from low-bed operations to wrecker’s equipment and can be set up to operate either singly or in combinations. They are reliable, rugged and built to last with user friendly simple lever operated controls. They are an excellent  to crawlers, skidders and all-terrain vehicles. The stationary usage is also possible. The hydraulic winches can also be clutch-operated that makes for an easier and safer usage.

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Conveyors
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Conveyors

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Hydropower belt conveyors are designed based on ISO standards. Belt conveyors are capable of handling a wide variety of bulk materials. They are suitable for handling certain corrosive material that quickly attack parts of an all - metal Conveyor. The range of sizes of material that may be handled on Belt Conveyor is limited only by the width of handled on Belt Conveyor is limited only by the width of the belt and the materials may vary from very fine chemicals to lump ore, stone, coal or dry and dusty as well as those that are sticky or have a tendency to pack due to moisture. Belt conveyors are generally are so - called self cleaning units when handling fairly dry materials; if materials are slightly damp or very fine, a very light film of material may be found on the return run if the chemical make up of the material has a slight affinity for the rubber cover. Belt Conveyors are very durable when handling such materials as crushed stone, sand or gravel.

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Blow Moulding Head
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Blow Moulding Head

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Hydropower has applied severals years of experience in multilayer packaging blow molding and has experience in industrial blow molding to produce a series of simple and capable large part Multilayer Blow Molding Machines. The machines are simple in that they utilize multiple reciprocating screw plasticizers for melting and accumulation. The melted material is then delivered on a first-in, first-out basis to a simple and reliable side fed head. Precise ratio control of the delivery of the various layers makes the machines capable of equally precise layer formations for the most demanding applications.

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Manifolds Bellhousing
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Manifolds Bellhousing

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Hydropower specializes is design and manufacture of varieties of precise machined fabricated bellhousings which are used for integrating pumps and motors. As the bellhousing are of fabricated construction, even small quantities can be made available with least delivery lead time. Bell housing can be made to meet any specific requirements of the customer.

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Stainless Steel Powerpack
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Hydraulic Barrels Lifter

Hydraulic Barrels Lifter

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Hydropower Belt Conveyors
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Parawash
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Parawash

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It consists of a tank which contains cleaning agent such as Kerosene/Petrol etc, which is pumped by a positive displacement pump under pressure to enclosed cleaning chamber. Cleaning chamber is provided with transparent windows for operator to see the cleaning process. It has also provision for the operator to insert his hands through the two openings in on the front side to access the components in the cleaning chamber for manipulating the components while cleaning.

This equipment helps to clean the components faster and without wastage of cleaning agent. As the cleaning operation takes place under pressure in an enc, thorough cleaning is facilitated.

All the dirt, dust & loose particles removed during the cleaning process is filtered through a filter and clean cleaning agent is returned to the tank for recycling.

Customized parawash can be designed & built to suit any specific application requirements of the customer

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