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INTERTECH EQUIPTECHNOLOGIES PVT. LTD. is a presentable member of India Pharmaceutical Equipment Manufacturing Association. INTERTECH EQUIPTECHNOLOGIES PVT. LTD. provides a comprehensive range of advanced & state of the art engineered products which can be readily combined in standardized processing modules in most of the Pharmaceutical industry, Food industry, Cosmetics industry, Packaging industry, Chemical industry & others allied industries.
In most cases INTERTECH EQUIPTECHNOLOGIES PVT. LTD. is taking the leading role in consolidating the entire engineering & validation demand of process and acts as one window solution provider in a close co-operation with our sister companies to cover challenging & evolutionary demand of process industries. We provide complete process validation protocol & batch preparation technologies for Pharmaceutical industry, Cosmetics industry, Food industry, Chemical industry and Packaging industry around the world.
As specialists in hygienic and sterile process technology, we concentrate on repeatable accuracy and validation of system processes to comply with GMP and regulatory standards in the Pharmaceutical industry INTERTECH EQUIPTECHNOLOGIES PVT. LTD. is engaged into Processing Design, Install, Automate & Validate process plant with optimum hygiene and flexibility in the cleaning process. Production is made fully standardized and integrated with CIP/SIP, utilizing valuable production time to the full, and reducing the use of detergents and energy to a minimumINTERTECH EQUIPTECHNOLOGIES PVT.LTD. is one of the members of India Pharmaceutical Equipment Associate. INTERTECH EQUIPTECHNOLOGIES PVT.LTD. was established in the year 2005 with effort and courage brought the knowledge to design and construct Stainless Steel equipment, to provide technical project engineering of pharmaceutical, chemical production lines, advisory design services along with design and development of equipments and machines.Our company offers the new Generation Pharmaceutical, Cosmetics, Food & Chemical industries related machinery which are fully in compliance with GMP. The strong technical background, enterprising skills and best available engineering know-how enabled us to project our presence as a leader of manufacturer and exporter. Today, INTERTECH EQUIPTECHNOLOGIES PVT.LTD designs, builds and assembles - in a 1,20,000 sq.ft. covered facility - equipment and machinery for the pharmaceutical, chemical and food processing, packaging industry. We have our head offices located in New Delhi and Mumbai. Pro-active management and continuous product innovation have enabled us to earn a good will among our customers. We have our strong presence in USA, CIS regions, Far East countries. 
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Nature of Business

Manufacturer

Pharmaceutical Projects
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Pharmaceutical Projects

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INTERTECH has substantial experience in executing Pharmaceutical projects from conceptualization to validation & will be ideal partner for each Solid dose processing, Liquid dose processing and Cream processing phase. Our vast experience of many years in planning and implementation of complete and module plants for the production of sterile and non-sterile products has led us to enviable position 
INTERTECH is well equipped with evolutionary demand of Pharmaceutical industries & has best engineered products to meet out stringent demand of validation. Our international presence & reference of projects executed further ratifies our claim. 
INTERTECH offers all equipment’s & machines for Pharmaceutical industries with state of the art automation & best man interfacing tool like PLC, SCADA which helps in standardization of batch processing & adherence to validations norms.
The INTERTECH solutions are based on dedicated experience and technology, and take advantage of the know-how of technocrats specialized in individual product lines, but also capable of using this knowledge to work together with others as part of a team.
This is why INTERTECH is your partner for excellence, not just for integrated equipment but also for specific projects.

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Turnkey Solution For Cosmetics  Products
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INTERTECH offers turnkey solution for the Cosmetics & Personal Care products manufacturing industries by way of Conceptualizing, Designing, Fabrication, Supply, Erection & Batch Trial of all equipment's & utilities involved within. There has been stringent & validation demand to manufacture Cosmetics which have therapeutic vale with certain international quality standard to enhance product self life & its effective end use.
INTERTECH provides support to cosmetics manufacturers in creating quality value and improving reliability to their products through providing the various types of cosmetics machineries. The packaging of cosmetics products means dealing with a very demanding market characterized by specific needs for high standards of quality, versatility, flexibility and efficiency. INTERTECH has the necessary know-how and expertise to guarantee these high standards of quality and has supplied machines and complete lines to major cosmetics companies worldwide. 
INTERTECH can offer the cosmetics industry state-of-the-art machines together with the support of dedicated and well-established sales and after-sales services to meet the business challenge of the cosmetics sector.

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Ampoule Washing Sterilization Filling Sealing Line
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NTERTECH offers customized plant construction for the pharmaceutical injectable industry demand of Washing, Sterilizing , Filling & Sealing line. A set of machineries are synchronized for the processing of ampoules and vials. Compact installations are particularly economical and flexible in respect of format and product change over. The space saving and energy saving compact installation are clearly laid out and easy to operate with saving in number of operators, less personnel movement in the classified area.  The equipment specification conform to quality guidelines GAMP4 and supports 21 CFR PART 11 requirements.
The entire line consists of linkage of Vertical Washing Machine, Sterilization Tunnel & Filling and Sealing Machine.  All linkage accessories along with filtration skid for water, Filtration sterile filter for main batch liquid, Laminar Air Flow are also supplied along with complete line.
 

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Ampoule Vial Washing Machine
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Vials can be fed on to an in feed conveyor or alternatively a turntable from where they are fed to a star-wheel and delivered to a revolving conveying system consisting of 40 or 60 grippers equally spaced. V-grippers are mounted o the circumference of the gripper ring, which rotates around a vertical axis. The horizontal rotation of the vial through 180?? during the in feed as well as the opening and closing of the grippers is cam-controlled. Vials are passed through the cleaning station upside down. At the individual stations, spray tubes travel is synchronized with vials, then enter the vials whose orifices are exactly centered. The spray tubes follow the continuously moving grippers from the start to the finish of a working station and retract.

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Ampoule Vial Sterilization De Pyrogentaion Tunnel
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De-pyrogenation tunnels designed to sterilize and de-pyrogenate glass containers with a continuous process maintaining an ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements.Designed to allow higher outputs in a more compact body and with better control of the process. INTERTECH tunnels are equipped with
Cooling system for the cooling zone.Sterilizing of the cooling zone.Automatic air balancing between aseptic and non-aseptic area of the tunnel.Shutter positioning monitoring and automatic adjustment are some of the options available to meet specific customer requirements.TECHNICAL PARAMETERS
Sterilizing Temperature – 350 Deg CSterilizing Time – 5min to 7 minNet stripe speed – 50-250 mm/minCleanness grade & method – 100 class with vertical laminar flowSpeed – 100 to 300 Ampoules /min.

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Ampoules Filling And Sealing Machine
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Infeed conveyor is fed with ampoules out of magazines or directly from a Sterilizing Tunnel. Ampoules loaded on to a conveyor belt are fed to a screw conveyor in the upright position. The screw conveyor transports the ampoules on to a segment wheel to be carried on to a conveying cradle. The conveying cradle carries eight, six or four ampoules in a group through the stations pre-gassing before filling, filling, post-gassing after filling, pre-heating and heating in the vertical position.
OPERATIONS PERFORMED ARE AS PER BELOW SEQUENCE :
 Ampoule transport by infeed conveyor, infeed scroll and ampoule transfer into transport rack.8 ampoules are advanced per machine stroke. Centering of ampoule necks during gas flushing and liquid filling. Rotation of ampoules in the pre-heating and heating station. Elimination of burned-off ampoule tips by clippers and ejection into a separate container. Discharge of filled and sealed ampoules onto discharge tray.

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Vial Washing
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Vial Washing

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INTERTECH offers customized plant construction for the pharmaceutical injectable industry demand of Washing, Sterilizing , Filling & Closing line. A set of machineries are synchronized for the processing of vials. Compact installations are particularly economical and flexible in respect of format and product change over. The space saving and energy saving compact installation are clearly laid out and easy to operate with saving in number of operators, less personnel movement in the classified area.  The equipment specification conform to quality guidelines GAMP4 and supports 21 CFR PART 11 requirements.The entire line consists of linkage of Vertical Washing Machine, Sterilization Tunnel & Filling and Closing  Machine.  All linkage accessories along with filtration skid for water, Laminar Air Flow are also supplied along with complete line.

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Vial Sterilization De Pyrogentaion Tunnel
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De-pyrogenation tunnels designed to sterilize and de-pyrogenate glass containers with a continuous process maintaining an ISO 5 environment along the whole length and width of the conveyor belt complying with ISO 14644-1 requirements.Designed to allow higher outputs in a more compact body and with better control of the process. INTERTECH tunnels are equipped with
Cooling system for the cooling zone.Sterilizing of the cooling zone.Automatic air balancing between aseptic and non-aseptic area of the tunnel.Shutter positioning monitoring and automatic adjustment are some of the options available to meet specific customer requirements.TECHNICAL PARAMETERS
Sterilizing Temperature – 350 Deg CSterilizing Time – 5min to 7 minNet stripe speed – 50-250 mm/minCleanness grade & method – 100 class with vertical laminar flowSpeed – 100 to 300 Ampoules /min.Each independent filter plenum is provided with filter integrity sample ports.The equipment’s conveyor net is monitored and alarm status is activated if it operates outside the belt speed set points.Provision for ports to allow introduction of validation thermocouples in each zoneThe tunnel is provided with fully integrated vial flow control logic to allow automatic stops and restarts of the equipment.All filter modules have differential pressure gauges to monitor pressure. Pressure switches with high and low alarmsWhen the tunnel is not in use it can be operated in night-mode to save energy while preventing contamination.The air quantity in whole machine can be set to auto section frequency- conversion balance.All critical parameters i.e. temp., Fan speed etc. has auto recording facility.

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Liquid Vial Filling Stoppering Closing Machine
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All Parts in contact with filling media are of SS316 L AISI 316L material A turntable and a one to two lane in feed belt feed the vials into the conveying system. The machine comprises two parts, filling and stoppering .  It can automatically finish a series of procedures, i.e. Vial feeding, filling (additional nitrogen blanketing) & stoppering. No bottles no filling. Also it has overloading protection and malfunction alarm functions.  Imported peristaltic pump, gravity valve volume-metering pump and rotary valve volume meter pump are available options.
FEATURES
Volumetric dosing – pump & pinch valve & with 2 part seal less rotary valve systemOptional metering device, peristaltic pump and piston pump, with adjustable filling volume.Stoppers are conveyed by double vibrators in double tracks and bottles are capped with double heads.High filling accuracy without drips and drops.No vial no filling, no stoppers no capping.Optional dustproof cover and class 100 laminar flow safeguard device according to customers requirements.Nitrogen flushing before & after fillingLyophilizer collector tray at the out feed.Vial sampling after closing with stopperTorque limited for in feed & out feed turre

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Cap Sealing Machine
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Cap Sealing Machine

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Leading edge technology in compliance with cGMP design criteria. Perfect understanding of the needs of our customer, blossoms in to a product of high quality and performance from engineering and manufacturing to commissioning at customer plants.The time tested principle based on individual self rotating rollers that pivot into each container rim thus creating a low particle high quality seal. Operation of the machine is easy and simple. Accessibility for cleaning and maintenance is excellent.. Size changeover is fast, easy and reproducible with the help of digital position indicators.
CHECK DEVICE
Containers detection of the in feedNo stoppers – no capLow level cap feedSerial fault monitoring displayTorque limiter for in feed and out feed turretOPERATION
Bunged vials are fed by a turntable or a conveyor to the in-feed slotted wheel. The in-feed wheel feeds the spaced vials to the sealing turret. Simultaneously to this action the vial collects a cap each from the end of a cap feed chute and imparts it in a proper orientation for the sealing. The sealing turret consists of eight sealing heads which are identical. These eight sealing heads skirt, spin and seal the cap onto the neck of the vial.

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Ampoules And Vials Labelling Machine
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These state of the art Labelling Machines are used to apply labels on Ampoules & Tubular Vials vertically at very high speed of 200 to 600 per min. These machines are equipped with high-tech latest Digital Servo Technology  used in the machine. The loading & unloading is done with the help of a loading tray / conveyor & collection tray in case of Ampoules & it can be in-line operation in case of Vials. The best engineered design has made machine jerk-less and smooth, which has reduced the breakage to zero limit. With the help of change parts, variety of sizes can be accommodated in the machine. As a unique feature the machine has got one touch single pot synchronized operation without interruption & Speed can be varied on-line from the control panel and display the actual labelling speed.
This machine is suitable for the application of self-adhesive labels of paper & PVC on Ampoules & Vials.
FEATURES
Easy access and cleaning operation due to operating units positionsControl panel equipped with a display to visualize all machine status, production status report and troubleshootingEasy size change-over to handle containers with different diameters

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Blister Cartooning Machine
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Feeding of leaflets or bookletsAll controls for automatic runningVariable data (embossing, ink jet, laser, hot foil coding)Barcode reading of cartons and leafletsAutomatic feeding system for a wide range of pharmaceutical products 

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Pre Filled Syringe Filling Plugging Machine
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This machine is designed for filling & sealing of Pre formed syringes which are sterilized B-D Hypac,  SCF etc. Machine can also filling & plug customized syringes. Machine is equipped with 10 needle filler controlled thru precision volumetric dosing system driven by servo. Movement is also controlled by two nos. servo motor. Vacuum plugging eliminates mirco particles which normally generates due to friction if vibrator type stopper is used. Vacuum sensor can adjust level of vacuum with highest accuracy. All contact parts in SS 316L & silicon rubber. PLC operated panel shows Vacuum level, nitrogen pressure, air pressure & other related parameters. Recipe management can also be provided for various sizes of Syringes.  SS 316L or Ceramic make high precision piston rings are driven by servo motors. Each piston pump can be adjusted & turned without any tool.

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Fully Automatic Capsule Filling Machine
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iNTRODUCTION  
This fully Automatic Capsule Filling & Closing Machine adopts multi-bore dosing, intermittent motion & frequency control. It is suitable for automatic completion of Capsule feeding, separating, filling (waste capsule rejection), closing , finished capsule ejection. Its characteristics are advanced structure, the latest closed ten position rotating table, high precision, low noise and best suitable design. All parts in contact of powder are of Stainless steel.
FEATURES
Auto loading of powder into hopper of machine in dust free manner to reduce cross contamination & better adherence to GMPElectrical panel is independent of main machine & easy to operate No exposed fixtures & fasteners.Pellet filling arrangement to fill granules & pelletsData printing function & percentage of rejection is availableAll electrical & Pneumatics are international makeThe movable parts are in full enclosure, having excellent lubricating conditions.Dust collectors are provided for rejected capsule suction & powder suction.

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Manual Capsule Filling Machine 300 Capsules Hole
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Manually operated capsule filling machine is designed to serve the need of R & D purpose, small batches, trail run for large scale as well as regular production in small scale pharmaceutical and Ayurvedic companies. The machine is easy to operate, gives production with minimum rejection and no weight variation. It is capable to fill powders, pellets in all sizes of Hard Gelatin capsules. 

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Empty Capsules Loader 300 Capsules
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Automatic capsule loader is used in combination with manualy operated capsule filling machine. Capsules are loaded in loading tray in cap up - body down position automatically. (Instead of filling loading tray manually in filling machine) Designed to serve the need of medium and large scale pharmaceutical companies. It is easy to operate & maintenance free.

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Iet Nf Shrink Labeling Machine
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Use the latest high speed servo control system with the newest 32 bit micro chip electric-circuit to enable the servo motor stay in its best status and remain its high speed, stable and precision even under the highest capacity.Adapting newest smart Pro-face digital HMIcontrol for easier operation with an in line supervision function to show the production status.Multi-functional human naturalized design; both the printed shrinkable films and clear films are suitable forthis machine. Examine the precise cutting point with sensor or set up length cutting are both available and easy to switch.Machine design is not complicated. Machine is easy to be maintained.All the knives/tapers installed are easy to be replaced.The second label/feeding attainment can be installed. It offers an effective label/change without stop in the production Line stop. High speed machine can use the auto non-stop ultrasonic splicing system labeling.New model IET-600 is equipped with full-speed trace system, choose any speed and it is no need to adjust bottle sensors.New model IET-600T is equipped with two main machines it can switch to each main machine without stopping labeling.

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Iet 150b 250b Shrink Labeling Machine
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It adopts PLC programmable controller, imported servo motor, servo driver, frequency converter and transducer; also, it module to ensure the casting label precise, rapid and stable. Various kinds of bottle types, for example: round bottle, square bottle, flat bottle, curve bottle and cup-shaped, etc.Model Number IET-150B IET-250BPower 3 PHASE - 415V, Single Phase – 220V, 50/60HZ,Capacity 150 Bottles / Min. 250 Bottles / Min.Main Motor 1.5KW 3KWBottle Diameter 28mm to 125mm 28mm to 125mmLabel Length 30mm to  250mm 30mm to  250mmLabel Material PVC, PET, OPSLabel Thickness 0.03 mm to 0.13mmMachine dimension (lxWxH) 2100X850X2000mm 2100X850X2000mm

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Iet D250 Shrink Labeling Machine
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It adopts equivalent PLC, positioning module, servo motor and frequency converter. In addition, its touch screen is featured with a humanized operationWith the accurate casting label, the equipment applies to the casting label and sealing of bottles with various shapes and Suitable for larger bottle-type (3-5 liters barrel containers). The products are sold in quantity to the domestic and overseas mark

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Iet Shrinking Tunnel
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Iet Shrinking Tunnel

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Use the latest high speed servo control system with the newest 32 bit micro chip electric-circuit to enable the servo motor stay in its best status and remain its high speed, stable and precision even under the highest capacity.Adapting newest smart Pro-face digital HMIcontrol for easier operation with an in line supervision function to show the production status.Multi-functional human naturalized design; both the printed shrinkable films and clear films are suitable forthis machine. Examine the precise cutting point with sensor or set up length cutting are both available and easy to switch.Machine design is not complicated. Machine is easy to be maintained.All the knives/tapers installed are easy to be replaced.The second label/feeding attainment can be installed. It offers an effective label/change without stop in the production Line stop. High speed machine can use the auto non-stop ultrasonic splicing system labeling.New model IET-600 is equipped with full-speed trace system, choose any speed and it is no need to adjust bottle sensors.New model IET-600T is equipped with two main machines it can switch to each main machine without stopping labeling.

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Vertical  Conical Screw Mixer
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This Vertical Conical Screw Mixer is revolutionary mixer which has practically turned around all mixing problems of Powers mixing with variable bulk density & characteristics. The design concept is based on a quality-first philosophy. This mixer has highest demand in powder industries.
WORKING PRINCIPLE
The working principle of the conical Vertical Blender mixer is three-dimensional, originated from rotating elements in combination with a conical vessel. Mixing screw conveys the product from bottom of the vessel to the product surface. The orbital arm orbits the mixing screw along the inner vessel wall causing convective mixing of particles and shear. The speed of particles in the downward mass flow when re-circulated by gravity in a conical vessel increases as the vessel diameter decreases. The result of these simultaneous actions is a fast and intensive mixing with low consumption of power together with high standards of mixing accuracy. Dry materials are charged through the top and ingredients may be added as desired without interrupting mixing cycle.  Arrangements are available for injecting liquid or paste additives in to the mix through the top or bottom of the Vessel.  The screw’s spiral action is upward, lifting ingredients from the bottom of the Vessel up through those at the top.  Discharge is at the bottom and is fast and easy. Even high heat – sensitive materials are safe with the conical unit’s gentle mixing action.  It mixes equally as well at reduced batch sizes or at full capacity, allowing wise flexibility.

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Magnetic Mixer
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Magnetic Mixer

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INTERTECH has long back recognized the added benefits of Magnetic Mixers for ultra sterile operations. The vessel shell is not penetrated and there are no mechanical seals. This prevents toxic or high value media from leaking out of the vessel. Magnetic Mixers are suitable for viscosities up to 1000 cps at operating temp. Magnetic Mixer range offers great batch flexibility, because a relatively small volume of product will cover the impeller-mounted very close to the vessel bottom. Bottom mounting also leaves the top of the vessel clear for easy vessel access.
 
Magnetic Mixer has a drive mechanism that can be removed quickly and easily – a major advantage, because small vessels can then be autoclaved rather than sterilized-in place (if preferred). All product contact parts are stainless steel 316L, with special grade tungsten carbide bearing surfaces.
These allow smooth trouble free operation and are an integral part of the impeller head and carrier. The open impeller design allows easy cleaning and can easily be removed for separate cleaning and sterilization. INTERTECH Magnetic Mixers are fully engineered & designed for better CIP/SIP compliances.

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Online Filtration System
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Online Filtration System

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Cartridge filter housing are essentials end filters which are used for Sterile Liquid Filtration before filling it into any shape for its end usage. This primarily gives super clarity by removing extraneous particle  & extra sparkle to solution. Any finitely impurities, colloidal matter etc. which escape un-trapped in preliminary filters are easily separated in these filters. Micron Cartridge Filters are in line units capable of working at a maximum line pressure of 5 kg./sq. cm.

 

Available in various models with Capacities of 100, 500, 1500 Litres. Filter Housing are available in sanitary design to sterile filtration of air and liquid. All the filter housings are supplied with pressure gauge, air vent valve, drain valve and support lets with optional material of

 

Construction Details

 

Filter cartridge of Cellulose/Polypropylene material are used. Depending upon the clarity level required, we provide the cartridges in the size of 0.2, 0.4, 1, 2, 3, 4, & 5 micron porosity. No. of cartridges & their lengths material. Buffer plate & cartridges support assembly in S. S. 304 or 316 material only. Housing consists of a sturdy vertical pressure vessel having a buffer plate on which filter cartridges are mounted vertically a detachable top cover enables easy & quick removable of cartridges for CIP/SIP purposes. 

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Ampoules And Vials Blistering Machine
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Compressed Air Blister Forming, Intermittent Motion Flat Bed Machine with application for Ampoules & Vials using change parts. These machines are  designed for the packaging of syringes, ampoules, vials and small  products. With its attractive running speed and very quick size change over, it is the ideal tray-forming solution for small/medium batches or when many batch changes or size changes are required.Blister packing machine, with flat bed thermoforming, have all the features for excellent performance and are very simple to operate:Touch screen PLC for adjusting the operationsAutomatic fillingPrint out of the batch number and expiration date by embossing.Camera / sensor system for ejecting all under-filled blisters.Easy to change the format and the range of stroke.Made with interlocks & with protective covers for safety.

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Ampoules Vial Inspection Machine
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The filled ampoules are loaded in to the infeed chute from where they are transferred in batches by an index wheel onto a linear transfer rack. While for Vials, Turn table is used to transfer up to linear track. The rack transfers the ampoules onto the inspection station, where spinners spin the ampoules at a predetermined RPM so that a vortex is formed. Illumination from behind the ampoules assists in light refraction of particles/fibers . An operator views six ampoules through a magnifying glass.
The ampoules are rejected by pressing rejection switches ergonomically located for operator convenience. A numbered light positioned just above the magnifying lens within the operator's field of vision lights up indicating a rejection Incase a recheck is desired before checking the next lot, a facility for repeat cycle is provided.
The ampoules batch is then transferred onto the rejection station where the ampoules rejected at the inspection station are automatically ejected out. A numbered light lights up above the lens indicating a positive rejection taking place. In addition a PLC assists in tracking the rejects and in the unlikely event rejection does not take place, the machine stops and display shows up the error.
The accepted ampoules are transferred onto the collection station where there are collected in a tray.
Basic Features:
All contact parts in stainless steel and approved engineering plastics.Spinning of ampoule/vial magnified view with back lighting.Clear view of six ampoule/vial. Modular and compact ejection system. Rotation of spinners can be adjusted to give desired vortex on liquid.Easy access for cleaning and maintenance. Large inspection to transport time ratio. Facility of repeat cycle. PLC assisted failsafe rejection. Counters for good and reject products.

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Dental Cartridge Filling Sealing Machine
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he Dental Cartridge Filling & Bunging station is a monoblock machine to do the combined operation of filling, bunging & sealing in a controlled area.  The filling is done by means of 2 reciprocating syringes.  The rubber bunging is done by orientation of the rubber bungs and a bung-placing unit.
Basic MachineIET-DCFSM-2H monoblock is an alternate machine which realizes operation of Dental Cartridge filling up in line and placing of rubber stopper/Alluminium caps. Machine construction consists of the following units:
Main rubber stopping unit composed of a sectioned star-wheel.Dosing unit composed of a support where piston syringes are placed.Excess (Overflow) liquid suck back system.Seal(with bung) placing unit & sealing unitUnscrambler                                                         Dental cartridges are loaded on infeed hopper. The cartridges are singled out by infeed screw. From this cartridges are transferred on main star wheel for various operations.
Main rubber stoppering unitStopper feeding unit composed of a vibrating feed bowl, a feeding chute. Bunging is done by a plunger. Plunger located at the plugging station inserts the bungs in to the bottom of Dental cartridge.                Dosing UnitPump cylinder, filling syringes of SS 316L. 2 nos. Filling needle for filling the cartridge. Insertion of glass bid after filling operation.
Overflow/excess liquid suckback systemThe excess liquid is suckback from overflow Cartridge to main filling vessel.
Stoppering / sealing UnitStoppering / sealing Unit composed of a vibrating feed bowl, a feeding chute and sealing roller. The seal with inserted bungs placed on filled cartridge. The sealing on cartridge done with rotating rollers.
Outfeed The sealed & bunged cartridges are collected in collection tray

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Sterile Solution Mixer Magnetic Mixer
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The entire Pharmaceutical industries engaged into the manufacturing of Large Volume Parental primarily relies on Two type of Solution preparation technologies i.e. Magnetic Mixer and High Shear Online Mixer. Now selection of  any of these Mixers depends upon stringency of Validation, Batch Standardization protocol, Cleaning Protocol &  mainly batch size and typically dissolution of solute into media i.e. WFI. In both the mixer design, adherence of basic design parameters of Injection plant is maintained in totality viz. Mono bloc design, Zero dead pocket vales, SIP (Sterilization In Place) & CIP (Clean In Place) compliance, Surface finish etc.  Broadly details of both the mixer design is as below :
MAGENTIC MIXER 
Magnetic Mixer has a drive mechanism that can be removed quickly and easily – a major advantage, because small vessels can then be autoclaved rather than sterilized-in place (if preferred). All product contact parts are stainless steel 316L, with special grade tungsten carbide bearing surfaces.
These allow smooth trouble free operation and are an integral part of the impeller head and carrier. The open impeller design allows easy cleaning and can easily be removed for separate cleaning and sterilization. INTERTECH Magnetic Mixers are fully engineered & designed for better CIP/SIP compliances.

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Magentic Mixer
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Magentic Mixer

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Magnetic Mixer has a drive mechanism that can be removed quickly and easily – a major advantage, because small vessels can then be autoclaved rather than sterilized-in place (if preferred). All product contact parts are stainless steel 316L, with special grade tungsten carbide bearing surfaces.
These allow smooth trouble free operation and are an integral part of the impeller head and carrier. The open impeller design allows easy cleaning and can easily be removed for separate cleaning and sterilization. INTERTECH Magnetic Mixers are fully engineered & designed for better CIP/SIP compliances.

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Three Dimensional Blender
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It is a kind of new-type high-efficiency mixing equipment elaborately designed, developed and manufactured by our company through absorbing and assimilating the advanced technology at home and abroad instead of traditional two-dimensional movable mixer.Even as to particles and powdery materials with different temperature , softness and specific gravity, the mixing machine can still be in good operation it conforms to "GMP" requirements.
This machine is widely used for unit operation of different material in such industries as pharmaceutical industry, chemical industry and food industry etc.
Performance and Characteristics  Features has distinctive design, reasonable manufacture,lower noise, high uniformity, mirror polished of drum wall.No cross contamination and good appearance in design.The machine based on the three-dimensional motion has particular function in motion, so to say. special motion directions such as rotation, intersection, up-side-down, tumbling and etc. Its features are easy to install and maintain, long life service, low height and small rotation space, possible to place it in any building, high coefficient of charging, especially the coefficient of charging dry particles reaches 85%.During operation, all material in the mixing drum can be in self-ratation and diffusion under both rotations without centrifugal force and be free of such phenomenon as gravity, segregation, separation and accumulation.The machine features has high safety mainly due to separate operation of control device and main machine, so to say the machine can still be in good operation on the condition that the control device is any distance from it. If necessary, remote operation system can be equipped as requested from users.The rocker is cast iron, firm and not to be out of shape, passive shaft equipped with automatic adjustment device which can dispel the torsion force when working.It has both functions of frequency control and constant speed control and specially-designed butterfly valve features high tightness, free leakage.

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Semi Automatic Capsule Filling Machine
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Empty capsules are filled in the capsule hopper. They are fed into the rectifying unit by magazine tubes. In the rectifying unit, capsules are oriented into a position where the body end is pointed downwards. Now, with mechanical motion and negative pressure airflow, capsules enter the cavities (holes) in the revolving capsule rings. The rotation stops automatically after completion of one revolution. Vacuum separates capsule body and cap. The body is retained by the lower section and the cap by the upper section. 3 HP direct drive motor fitted with controls operates the vacuum pump, which separates the body and cap.

AUTO RETURN & POWDER DOSING 
Once the capsule ring is full, the two sections are separated and the lower section, which carries the capsule body, is placed under the filling mechanism. The drug from the hopper is automatically filled into the capsule bodies. After filling the powder in to the capsules the powder hopper returns automatically. The auger arrangement in the hopper permits accurate dosage of the drug in each capsule. The capsule weight increases with the reduction in table speed and with the increase in the level of the drug in the hopper.  Eight different table speeds can be obtained with the help of two adjustable levers provided at the front and there are three positions provided at the backside of the gearbox with positioning lever. By shifting the lever the rotation of the Augur in the stirrer assembly will be changed thus desired quantity be filled in the capsules. The possibility of getting better accuracy is increased. That means the filled weight is near to the desired weight. AUTO CLOSING
The Capsule holding ring assembly is placed on the Peg ring, which is fitted inside the Automatic Horizontal Closing System. When the Push button is ON the Acrylic Sheet is swung into position to hold the capsules in the ring. The peg ring pins are enter into holes of the body holding ring and the pneumatic cylinder operates joining the filled body halves back into the cap halves. The holding ring assembly twists automatically thus pushing the capsules out of the holding ring assembly. The joined capsules thus fall, through the joiner shoot into the capsule receiver box which screens the excess powder from the capsules and delivers them to any convenient container.

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Empty Capsule Powder Loader Vacuum Feeder
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Usage: This equipment is widely used for coneying of Empty capsule & Powder into Fully & Semi Automatic Capsule Filling Machine. Timing of Suction & Discharge is controlled thru dual timer provided in the panel. Overflow is controlled thru proximity sensor fitted in respective hopper.Model IET 700 IET 1300Max Feeding Ability (kg/hr) 700 1300Compressed air pressure 0.55 MPA 0.6 MPAMax Air Exhaustion 300-376 L/Min 600-752 L/MinMax Loading height 10 mm 600-752 L/MinMax vacuum 92 Kpa 92 KpaIdle Load Noise db(A) <60db(a) <65db(a)Size LXWXH(mm) 160x740 160x820weight (kg) 14.6 16.5

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De Dusting Polishing Machine
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Usage: This unit is used for collecting loose powder emanating from polishing chamberModel IET 110 IET 220Air Volume (m3/h) 125 210Power 380V/50Hz 1.1 KW 380V/50Hz 2.2 KWSize LxWxH (mm) 700x450x1200 800x500x1300Weight (kg) 55 80

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Capsule Polishing Machines
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Usage: This machine is used for polishing of capsules after filling operation. The rotatory spiral system is design to ensure a high gloss finish even with hygroscopic powder.Model IET1500Output 90,000 - 100,000 capscule / hrPower 0.5 KW, 380/440 V, 3ph, 50 HzSize LxWxH (mm) 1000x700x950Weight (kg) 100 kg

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Online Capsule Printing Machine
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This is a new product designed, researched and developed indigenously.The directional, circumferential, axial and bicolor register printing is conducted using variable-frequency device which governs vibration feeder & arbitary regulate printing interval and photocell also controlsl. It is characterized by the advanced technology, reliable in operation and safe. Capsule printing equipment is with most complete functions as per demand of international market . 

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Dangler Pack Machine
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Dangler Pack Machine

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This machine is widely used to form Dangler pack or Display Pack in Paper- PE combination or PE - Polyester with Poly heat sealable film combination for packing light weight items into online formed shape pack. PE film is used to form desired shape & counter sealing is done by either Paper laminate or Polyester laminate. It is a continuous forming machine where shape or suitable cavity is formed & then items are placed into the formed cavities. After that, it moves to sealing station where sealing is done thru upper film. The film which is drawn from upper side to seal base formed patten has intermittent Slitting operation before it reaches to sealing area. Finally cross or vertical serration is done in desired pattern. This machine is equipped with PLC controller, servo system & indexer also.

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Sterile Filling Vessel
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Sterile Filling Vessel

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INTERTECH offers you a full range of capabilities in the supply of portable sterile filling vessels. Our engineering and manufacturing staff has decades of experience in the design and manufacture of portable vessels with heat transfer, agitation, top-head manhole  and virtually any other requirement that might exist. Our extensive manufacturing capabilities allow us to keep the entire scope of your portable vessel fabrication in-house. We manufacture 100% of the heads, shells, manhole, and heat transfer surface within our facility. This, as well as our own electro-polishing capability, allows us to control the entire scope of supply of your tank or vessel. Outlet nozzle fitted with a long pipe, which draws out all the liquids from the container. Top lid clamping type fitted with a glass for visual inspection. Vessel is argon arc welded with smooth finished corners and highly polished from inside and out side. The vessel is provided with 2 handles for lifting with S.S. 304 trolley with castor wheels. Complete as per our standard. These vessels are tested at 2 bar pressure, round in shape at top.
We offer full Factory Acceptance Testing (FAT) and extensive standard documentation packages, or we can supply a custom package to meet your project's specific needs.

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Wfi Storage And Looping System
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Pure steam generator with WFI generation capability, WFI storage and WFI distribution system with hot and tempered loops.
WFI generation with two WFI storage and distribution loops.
 WFI storage and distribution systems are custom designed to meet the specific requirements of Injection manufacturing application & also based on application demand. WFI storage & related looping is always designed as per consumption & timely demand of WFI in entire injection manufacturing plant. There is a great demand of optimization of water demand along with validation adherence so that cost of assemble, start up is reduced.  
Documentation for all components is also incorporated into a comprehensive turnover package. Our substantial experience is WFI looping management & its erection has resulted in its least deviation from PQ (Process Qualification) parameters.  This WFI looping system typically include :Multiple-effect still.
Pure steam generator.WFI tank with spray ball.WFI distribution pump.Sanitary Heat exchanger and utility valves.Vent filter.

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