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Capsule Filling & Closing Machine
Leading Manufacturer of Fully Automatic Capsule Filling & Closing Machine, Capsule Filling Machines and Semi Automatic Capsule Filling & Closing Machine from New Delhi.
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INTRODUCTION:
This fully Automatic Capsule Filling & Closing Machine adopts multi-bore dosing, intermittent motion & frequency control. It is suitable for automatic completion of Capsule feeding, separating, filling (waste capsule rejection), closing , finished capsule ejection. Its characteristics are advanced structure, the latest closed ten position rotating table, high precision, low noise and best suitable design. All parts in contact of powder are of Stainless steel.
FEATURES:
- Auto loading of powder into hopper of machine in dust free manner to reduce cross contamination & better adherence to GMP
- Electrical panel is independent of main machine & easy to operate No exposed fixtures & fasteners.
- Pellet filling arrangement to fill granules & pellets
- Data printing function & percentage of rejection is available
- All electrical & Pneumatics are international make
- The movable parts are in full enclosure, having excellent lubricating conditions.
- Dust collectors are provided for rejected capsule suction & powder suction.
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Capsule Filling Machines
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It is a kind of new-type high-efficiency mixing equipment elaborately designed, developed and manufactured by our company through absorbing and assimilating the advanced technology at home and abroad instead of traditional two-dimensional movable mixer.Even as to particles and powdery materials with different temperature , softness and specific gravity, the mixing machine can still be in good operation it conforms to "GMP" requirements.
This machine is widely used for unit operation of different material in such industries as pharmaceutical industry, chemical industry and food industry etc.
Performance and Characteristics:
This machine is widely used for unit operation of different material in such industries as pharmaceutical industry, chemical industry and food industry etc.
Performance and Characteristics:
- Features has distinctive design, reasonable manufacture,lower noise, high uniformity, mirror polished of drum wall.No cross contamination and good appearance in design.
- The machine based on the three-dimensional motion has particular function in motion, so to say. special motion directions such as rotation, intersection, up-side-down, tumbling and etc. Its features are easy to install and maintain, long life service, low height and small rotation space, possible to place it in any building, high coefficient of charging, especially the coefficient of charging dry particles reaches 85%.
- During operation, all material in the mixing drum can be in self-ratation and diffusion under both rotations without centrifugal force and be free of such phenomenon as gravity, segregation, separation and accumulation.
- The machine features has high safety mainly due to separate operation of control device and main machine, so to say the machine can still be in good operation on the condition that the control device is any distance from it. If necessary, remote operation system can be equipped as requested from users.
- The rocker is cast iron, firm and not to be out of shape, passive shaft equipped with automatic adjustment device which can dispel the torsion force when working. It has both functions of frequency control and constant speed control and specially-designed butterfly valve features high tightness, free leakage.
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Semi Automatic Capsule Filling & Closing Machine
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AUTO STOP & SEPARATION:
Empty capsules are filled in the capsule hopper. They are fed into the rectifying unit by magazine tubes. In the rectifying unit, capsules are oriented into a position where the body end is pointed downwards. Now, with mechanical motion and negative pressure airflow, capsules enter the cavities (holes) in the revolving capsule rings. The rotation stops automatically after completion of one revolution. Vacuum separates capsule body and cap. The body is retained by the lower section and the cap by the upper section. 3 HP direct drive motor fitted with controls operates the vacuum pump, which separates the body and cap.
AUTO RETURN & POWDER DOSING:
Once the capsule ring is full, the two sections are separated and the lower section, which carries the capsule body, is placed under the filling mechanism. The drug from the hopper is automatically filled into the capsule bodies. After filling the powder in to the capsules the powder hopper returns automatically. The auger arrangement in the hopper permits accurate dosage of the drug in each capsule. The capsule weight increases with the reduction in table speed and with the increase in the level of the drug in the hopper. Eight different table speeds can be obtained with the help of two adjustable levers provided at the front and there are three positions provided at the backside of the gearbox with positioning lever. By shifting the lever the rotation of the Augur in the stirrer assembly will be changed thus desired quantity be filled in the capsules. The possibility of getting better accuracy is increased. That means the filled weight is near to the desired weight.
AUTO CLOSING:
The Capsule holding ring assembly is placed on the Peg ring, which is fitted inside the Automatic Horizontal Closing System. When the Push button is ON the Acrylic Sheet is swung into position to hold the capsules in the ring. The peg ring pins are enter into holes of the body holding ring and the pneumatic cylinder operates joining the filled body halves back into the cap halves. The holding ring assembly twists automatically thus pushing the capsules out of the holding ring assembly. The joined capsules thus fall, through the joiner shoot into the capsule receiver box which screens the excess powder from the capsules and delivers them to any convenient container.
Empty capsules are filled in the capsule hopper. They are fed into the rectifying unit by magazine tubes. In the rectifying unit, capsules are oriented into a position where the body end is pointed downwards. Now, with mechanical motion and negative pressure airflow, capsules enter the cavities (holes) in the revolving capsule rings. The rotation stops automatically after completion of one revolution. Vacuum separates capsule body and cap. The body is retained by the lower section and the cap by the upper section. 3 HP direct drive motor fitted with controls operates the vacuum pump, which separates the body and cap.
AUTO RETURN & POWDER DOSING:
Once the capsule ring is full, the two sections are separated and the lower section, which carries the capsule body, is placed under the filling mechanism. The drug from the hopper is automatically filled into the capsule bodies. After filling the powder in to the capsules the powder hopper returns automatically. The auger arrangement in the hopper permits accurate dosage of the drug in each capsule. The capsule weight increases with the reduction in table speed and with the increase in the level of the drug in the hopper. Eight different table speeds can be obtained with the help of two adjustable levers provided at the front and there are three positions provided at the backside of the gearbox with positioning lever. By shifting the lever the rotation of the Augur in the stirrer assembly will be changed thus desired quantity be filled in the capsules. The possibility of getting better accuracy is increased. That means the filled weight is near to the desired weight.
AUTO CLOSING:
The Capsule holding ring assembly is placed on the Peg ring, which is fitted inside the Automatic Horizontal Closing System. When the Push button is ON the Acrylic Sheet is swung into position to hold the capsules in the ring. The peg ring pins are enter into holes of the body holding ring and the pneumatic cylinder operates joining the filled body halves back into the cap halves. The holding ring assembly twists automatically thus pushing the capsules out of the holding ring assembly. The joined capsules thus fall, through the joiner shoot into the capsule receiver box which screens the excess powder from the capsules and delivers them to any convenient container.
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