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Customized Charging Lab Workbench
AC Intelligent Charging Station Simulator with Software
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| Input Voltage | 415 V ±10%, 3 Phase, 50 Hz |
| Input Current | ~16 A per phase |
| Total Output Power | 3 kW |
| Charger Type | 3-Port Smart Charger |
| Output Ports | CCS2 (DC Fast), Type-2 (AC), Bharat AC001 |
| Output Voltage Range | DC: 200–1000 V ⎮ AC: 230 V ±10% |
| Output Power (per port) | CCS2 DC: 7.5 kW ⎮ AC Type-2: 3.3 kW ⎮ AC001: 3.3 kW |
| Efficiency | ≥ 95% |
| Power Factor | ≥ 0.98 |
| Communication Interface | Ethernet / Wi-Fi / 4G / RS-485 |
| OCPP | OCPP 1.6 J & 2.0.1 (Upgradable) |
| EV Emulator Type | Multi-Mode EV Emulator for CCS2 / Type-2 / AC001 |
| EV Emulator Battery Configuration | Selectable: Li-ion / LFP / NiMH |
| Nominal Voltage | 48 V–400 V (configurable) |
| Capacity Simulation | 10 Ah–100 Ah |
| Protocol Support | IEC 61851-23 / 24, DIN 70121, ISO 15118 (low-level) |
| Signals | Simulated EV CAN, PLC & PWM modulation |
| Features | Display of charging voltage, current, SOC, CP & PP signal waveform |
| CCS2 Protocol | IEC 61851-23 & 24 compliant |
| OCPP 1.6 J | Open-source backend connectivity via local server |
| ISO 15118 | Optional firmware upgrade for Plug & Charge study |
| Start/Stop control buttons | Yes |
| CP/PP status LEDs | Yes |
| Onboard HMI touchscreen | For visualization |
| Laptop Interface | Data logging, waveform & protocol analysis |
The AC Intelligent Charging Station Simulator is a fully integrated training, testing, and simulation platform designed for education, research, and product development in the field of Electric Vehicle (EV) charging infrastructure.
It replicates a real AC charging station with open communication protocols, dynamic load simulation, and a PC-based monitoring & control software interface.
The system allows learners to study EVSE–EV communication, OCPP cloud connectivity, load management, energy metering, and smart charging algorithms.
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| Input Voltage | 415 V ±10%, 3 Phase, 50 Hz |
| Input Current | ~16 A per phase |
| Total Output Power | 9.9 kW |
| Charger Type | 3-Port Smart Charger |
| Output Ports | CCS2 (DC Fast) + Type-2 (AC) + Bharat AC001 |
| Output Voltage Range | DC: 200–1000 V ⎮ AC: 230 V ±10% |
| Output Power (per port) | CCS2 DC: 7.5 kW ⎮ AC Type-2: 3.3 kW ⎮ AC001: 3.3 kW |
| Efficiency | ≥ 95% |
| Power Factor | ≥ 0.98 |
| Communication Interface | Ethernet / Wi-Fi / 4G / RS-485 |
| OCPP | OCPP 1.6 J & 2.0.1 (Upgradable) |
| EV Emulator Type | Multi-Mode EV Emulator for CCS2 / Type-2 / AC001 |
| EV Emulator Battery Configuration | Selectable: Li-ion / LFP / NiMH |
| EV Emulator Nominal Voltage | 48 V–400 V (configurable) |
| EV Emulator Capacity Simulation | 10 Ah–100 Ah |
| Protocol Support | IEC 61851-23 / 24, DIN 70121, ISO 15118 (low-level) |
| Signals | Control Pilot (CP), Proximity Pilot (PP), Protective Earth (PE) |
| Features | Display of charging voltage, current, SOC, CP & PP signal waveform |
Overview:
This advanced EV Charging Station Training Setup is designed to simulate and demonstrate real-world EV charging infrastructure using a multi-port E-Fill charger. The setup integrates three charging ports (CCS2 DC, Type-2 AC, and Bharat AC001) with vehicle and battery emulation, OCPP backend communication, and open protocol access for experimentation and R&D.
It enables students and researchers to study charging control logic, safety interlocks, energy flow, communication protocols, and payment system integration in a hands-on manner.
Communication & Control
Protocols:
- CCS2 Protocol: IEC 61851-23 & 24 compliant
- OCPP 1.6 J: open-source backend connectivity via local server
- ISO 15118: optional firmware upgrade for Plug & Charge study
Control & Interface:
- Start/Stop control buttons
- CP/PP status LEDs
- Onboard HMI touchscreen (for visualization)
Setup Type: Open Charging Station each Component Mounted Separately with Testing Nodes in Circuit.
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| Display Type | Wall-mounted / Table-top demonstration board |
| Base Material | Powder-coated metal/aluminum board with acrylic protective cover |
| Mounting | Wall mount or stand-alone frame with lockable wheels |
| Power Supply (Optional) | 12 VDC or 24 VDC for LED indicators |
| Board Size | 1000 mm (L) × 600 mm (H) × 150 mm (D) (customizable) |
| Weight | Approx. 15–20 kg |
| Display Elements | Real connectors, printed circuit diagram, and LED indication of live pins |
| Labelling | Clear printed labeling for each connector, voltage level, and protocol type |
| AC Charging Standards Type-1 (SAE J1772) | 5-pin single-phase AC connector |
| AC Charging Standards Type-2 (IEC 62196 / Mennekes) | 7-pin single/3-phase AC connector |
| AC Charging Standards Bharat AC001 Socket | 230V AC, 15A Type-2 (Indian Standard) |
| AC Charging Standards GB/T AC | Chinese AC standard, 7-pin |
| DC Fast Charging Standards CCS Type-1 | Combo Connector (AC + DC pins) |
| DC Fast Charging Standards CCS Type-2 | Combo Connector (Type-2 + DC) |
| DC Fast Charging Standards CHAdeMO | 10-pin round DC connector |
| DC Fast Charging Standards GB/T DC | Chinese DC fast charging standard |
| DC Fast Charging Standards Tesla Proprietary Connector | Integrated AC/DC connector |
Overview
The EV Charging Port Type Display Board is designed to educate and demonstrate various types of EV charging connectors used globally.It serves as an interactive visual and physical model, showcasing AC and DC charging standards — from India and international markets — along with labelling, pin configuration, and working principle explanation.
Perfect for academic labs, EV training centres, exhibitions, and awareness programs, it helps learners understand connector compatibility, safety mechanisms, and communication signals.
Features
- Real connectors mounted on a labelled display board
- Cross-sectional diagram for pin arrangement (printed or LED-lit)
- LED indication for Power, Control Pilot (CP), and Proximity Pilot (PP) lines (optional live simulation)
- Protocol identification (IEC 61851, DIN 70121, ISO 15118, GB/T, CHAdeMO)
- QR code linked to datasheets or video tutorials (optional)
Optional interactive touchscreen interface showing:
- Connector type info
- Charging level (AC/DC, Level 1/2/3)
- Country compatibility
- Typical charging time
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- Developed and Managed by IndiaMART InterMESH Limited










