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Customized Charging Lab Workbench

Providing you the best range of AC Intelligent Charging Station Simulator with Software, EV Charging Station Training Setup with Fault Diagnosis Workbench and Charging Port Type Display Board with Different EV Charging Connectors with effective & timely delivery.

  • AC Intelligent Charging Station Simulator with Software
  • AC Intelligent Charging Station Simulator with Software
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Input Voltage415 V ±10%, 3 Phase, 50 Hz
Input Current~16 A per phase
Total Output Power3 kW
Charger Type3-Port Smart Charger
Output PortsCCS2 (DC Fast), Type-2 (AC), Bharat AC001
Output Voltage RangeDC: 200–1000 V ⎮ AC: 230 V ±10%
Output Power (per port)CCS2 DC: 7.5 kW ⎮ AC Type-2: 3.3 kW ⎮ AC001: 3.3 kW
Efficiency≥ 95%
Power Factor≥ 0.98
Communication InterfaceEthernet / Wi-Fi / 4G / RS-485
OCPPOCPP 1.6 J & 2.0.1 (Upgradable)
EV Emulator TypeMulti-Mode EV Emulator for CCS2 / Type-2 / AC001
EV Emulator Battery ConfigurationSelectable: Li-ion / LFP / NiMH
Nominal Voltage48 V–400 V (configurable)
Capacity Simulation10 Ah–100 Ah
Protocol SupportIEC 61851-23 / 24, DIN 70121, ISO 15118 (low-level)
SignalsSimulated EV CAN, PLC & PWM modulation
FeaturesDisplay of charging voltage, current, SOC, CP & PP signal waveform
CCS2 ProtocolIEC 61851-23 & 24 compliant
OCPP 1.6 JOpen-source backend connectivity via local server
ISO 15118Optional firmware upgrade for Plug & Charge study
Start/Stop control buttonsYes
CP/PP status LEDsYes
Onboard HMI touchscreenFor visualization
Laptop InterfaceData logging, waveform & protocol analysis

The AC Intelligent Charging Station Simulator is a fully integrated training, testing, and simulation platform designed for education, research, and product development in the field of Electric Vehicle (EV) charging infrastructure.

It replicates a real AC charging station with open communication protocols, dynamic load simulation, and a PC-based monitoring & control software interface.

The system allows learners to study EVSE–EV communication, OCPP cloud connectivity, load management, energy metering, and smart charging algorithms.

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Input Voltage415 V ±10%, 3 Phase, 50 Hz
Input Current~16 A per phase
Total Output Power9.9 kW
Charger Type3-Port Smart Charger
Output PortsCCS2 (DC Fast) + Type-2 (AC) + Bharat AC001
Output Voltage RangeDC: 200–1000 V ⎮ AC: 230 V ±10%
Output Power (per port)CCS2 DC: 7.5 kW ⎮ AC Type-2: 3.3 kW ⎮ AC001: 3.3 kW
Efficiency≥ 95%
Power Factor≥ 0.98
Communication InterfaceEthernet / Wi-Fi / 4G / RS-485
OCPPOCPP 1.6 J & 2.0.1 (Upgradable)
EV Emulator TypeMulti-Mode EV Emulator for CCS2 / Type-2 / AC001
EV Emulator Battery ConfigurationSelectable: Li-ion / LFP / NiMH
EV Emulator Nominal Voltage48 V–400 V (configurable)
EV Emulator Capacity Simulation10 Ah–100 Ah
Protocol SupportIEC 61851-23 / 24, DIN 70121, ISO 15118 (low-level)
SignalsControl Pilot (CP), Proximity Pilot (PP), Protective Earth (PE)
FeaturesDisplay of charging voltage, current, SOC, CP & PP signal waveform

Overview:
This advanced EV Charging Station Training Setup is designed to simulate and demonstrate real-world EV charging infrastructure using a multi-port E-Fill charger. The setup integrates three charging ports (CCS2 DC, Type-2 AC, and Bharat AC001) with vehicle and battery emulation, OCPP backend communication, and open protocol access for experimentation and R&D.
It enables students and researchers to study charging control logic, safety interlocks, energy flow, communication protocols, and payment system integration in a hands-on manner.

Communication & Control

Protocols:
  • CCS2 Protocol: IEC 61851-23 & 24 compliant
  • OCPP 1.6 J: open-source backend connectivity via local server
  • ISO 15118: optional firmware upgrade for Plug & Charge study

Control & Interface:
  • Start/Stop control buttons
  • CP/PP status LEDs
  • Onboard HMI touchscreen (for visualization)

Setup Type: Open Charging Station each Component Mounted Separately with Testing Nodes in Circuit. 

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Display TypeWall-mounted / Table-top demonstration board
Base MaterialPowder-coated metal/aluminum board with acrylic protective cover
MountingWall mount or stand-alone frame with lockable wheels
Power Supply (Optional)12 VDC or 24 VDC for LED indicators
Board Size1000 mm (L) × 600 mm (H) × 150 mm (D) (customizable)
WeightApprox. 15–20 kg
Display ElementsReal connectors, printed circuit diagram, and LED indication of live pins
LabellingClear printed labeling for each connector, voltage level, and protocol type
AC Charging Standards Type-1 (SAE J1772)5-pin single-phase AC connector
AC Charging Standards Type-2 (IEC 62196 / Mennekes)7-pin single/3-phase AC connector
AC Charging Standards Bharat AC001 Socket230V AC, 15A Type-2 (Indian Standard)
AC Charging Standards GB/T ACChinese AC standard, 7-pin
DC Fast Charging Standards CCS Type-1Combo Connector (AC + DC pins)
DC Fast Charging Standards CCS Type-2Combo Connector (Type-2 + DC)
DC Fast Charging Standards CHAdeMO10-pin round DC connector
DC Fast Charging Standards GB/T DCChinese DC fast charging standard
DC Fast Charging Standards Tesla Proprietary ConnectorIntegrated AC/DC connector

Overview

The EV Charging Port Type Display Board is designed to educate and demonstrate various types of EV charging connectors used globally.It serves as an interactive visual and physical model, showcasing AC and DC charging standards — from India and international markets — along with labelling, pin configuration, and working principle explanation.
Perfect for academic labs, EV training centres, exhibitions, and awareness programs, it helps learners understand connector compatibility, safety mechanisms, and communication signals.


Features
  • Real connectors mounted on a labelled display board
  • Cross-sectional diagram for pin arrangement (printed or LED-lit)
  • LED indication for Power, Control Pilot (CP), and Proximity Pilot (PP) lines (optional live simulation)
  • Protocol identification (IEC 61851, DIN 70121, ISO 15118, GB/T, CHAdeMO)
  • QR code linked to datasheets or video tutorials (optional)

Optional interactive touchscreen interface showing:

  • Connector type info
  • Charging level (AC/DC, Level 1/2/3)
  • Country compatibility
  • Typical charging time

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