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Jayashree Polymer Exports Private Limited

Chakan, Maharashtra

| GST  27AABCJ8234F1ZM

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Founded in 1984, Jayashree Polymers Pvt Ltd has provided high quality & performance oriented Rubber components for over 35 years to Automotive Industry. Started as small time rubber components manufacturer, the Company has evolved to become one of the technology leaders in the auto-component industry. The company has grown through organic growth have driven the expansion into diverse product lines and geographic markets. Today, the Company has manufacturing footprints across all automotive manufacturing hubs in India & customer foot print across the globe+ Read More

Nature of Business

Service Provider

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

GST Number

27AABCJ8234F1ZM

Rubber Molded Components
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Rubber Molded Components

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We have been producing different type of rubber molded components in synthetic rubber as well as natural rubber. Jayashree has got the expertise in molding the polymers like EPDM, NBR, NEOPRENE, SILICONE, FLURO SILICON, VITON(FKM) , ACM, AEM(VAMAC) , SBR, NATURAL RUBBER. We do produce molded parts by using compression molding, transfer molding and rubber injection molding process. In injection process we can do cold rubber as well as hot rubber technology to save material and increase productivity. We are one of the few companies in India who successfully developed Radiator Gaskets for global OEMs by meeting the stringent sealing requirement and excellent process consistency. Special controlled processes are developed by Jayashree to produce such high performance products.


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Metal Rubber Molded Components
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We are specialized in producing rubber to substrate molded parts for the last 30 years. We can mould Rubber to Plastic, Rubber to sheet metal, casting, brass and any other substrates. Our factory is equipped with all surface treatment facilities like phosphatizing, automated bonding agent application, shot blasting, sand blasting, aluminum oxide blasting, paint booth etc to facilitate the metal to substrate molding and its validation. Some of the typical products we makes are Rubber mountings & Anti Vibration Pads, Engine Mounts, Bushing, Silent Blocks, Street pads, Chain Guides and any other parts as per customer requirements. We follow either transfer molding or injection molding process for producing metal to rubber bonded components for better process capability & product reliability.

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Fluid Transmission
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Fluid Transmission

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Jayashree group has forayed into Tubular component manufacturing in 2013 by acquiring an established company , M/s.Tubestech Components -Indore and formed a new company M/s. Jayashree Tubestech Components Pvt Ltd to cater to the ever increasing demand for tubular component & assemblies from Indian OEMs. Today the group has got 2 factories for producing tubular components , one in Pune in Maharashtra state & other factory in Chennai city in Tamil Nadu state. Both the factories are equipped with imported CNC bending machine from Japan, crimping machines, brazing lines, Robotic welding lines, clean Room and other supporting production equipments sourced from world class manufactures. We produce assemblies of Steel Tubes with rubber hoses , steel braided PTFE hoses, Imported hydraulic hoses and child products like sheet metal components . Steel Tubes , Banjos and other child parts are sourced from reputed sources from India and aboard based on the requirements and specification.


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Nylon Tube Assembly
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Nylon Tube Assembly

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We produce Nylon tube forming and assemblies with Quick Fix Connectors(QFC) and produce Fuel Lines for 4 wheeler industry as well as 2 Wheeler industry. The Nylon tube forming is done though hot air oven as well as steam vulcanizing process . The tubes are sourced from reputed manufactures from India/ aboard based on specifications like mono layer , multi layer, corrugated and braided Poly Amide tubes. We use cold insertion technique to assembly of PA-12 tubes with connectors.


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Design Development
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Design Development

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The Company has the backing of a very strong R & D center and test lab in Pune City consisting of professionals qualified in Rubber Technology & Engineering & Validation Research with state of the art Software & Hardware for Design & simulation.

Our Technocrats in R& D dept is continuously striving for new product development, improvement in existing products , Formulations for new rubber materials, cost reductions and import substitution of Automotive Parts and Components by adopting advanced technology and designing capabilities. Hence, it is recognized and registered as a research institute by Department of Scientific & Industrial Research (DSIR), Ministry of Science & Technology, Government of India in 2015. We are one of the very rubber component manufacturer in India having this government recognition for the R&D centre.

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Rubber Mixing
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Rubber Mixing

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The most critical process in rubber product manufacturing is mixing process. Jayashree has got the strong know-how on formulations & Mixing Technology which is acquired by the company over a period of time . The mixing is done by using dispersion Kneader and open roll mixing mill technology. The Dispersion Analyzer will ensure the quality of carbon dispersion in the mixing process. We are processing all type of synthetic rubbers & Natural Rubber in our mixing plant. We have implemented robust system & process flow in our RM storage & Mixing plant through our Japanese Consultant. We can design & develop any international customer specifications for Rubber compounds. Jayashree has got 3 mixing plants in India , 2 in Pune & one in Haridwar & the combined installed mixing capacity of 72,000MT /annum. The 3rd Mixing plant started in Pune in 2018 is a state-of-the art world class automated mixing plant.


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Hose Production Line
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Hose Production Line

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Jayashree Polymers is in the business of rubber multi layer hoses for the last 15 years.

We have started a new Hose Plant in Chakan Industrial area in 2012 with a state-of-art sophisticated extrusion line from Germany. With the introduce of this new extrusion line from Europe, Jayashree group has given a new dimension to the hose manufacturing technology in India. The line is equipped with co-extrusion facility for innner layer, Knitting & Spiral Braiding technology apart from the Cross head extruder & drum cooling system. We are supplying our multi layer hoses to many Automotive OEMs in India & overseas. We produce Radiator, Heater, Water, Vacuum, EGR, DPF, CAC, Turbo, Fuel application hoses from this line.

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Plastic Components

Plastic Components

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Rubber
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Rubber

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Jayashree group can manufacture various kinds of rubber extrusions like extruded rubber products, extruded profiles as per customer design / specifications. A variety of rubber extrusions of complex profiles and lengths are available as per the customer’s requirements in EPDM, CR, NBR, and NR etc. These profiles are made by using online micro wave line extruders. We have got 2 full fledged micro wave extrusion lines for producing rubber profiles . We can also do edge molding / jointing of rubber profiles through injection molding process & adhesive process.

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