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Butt Welding Machines

Leading Manufacturer of Micro Butt Welding Machine, Upset Butt Welding Machine, Wire Butt Welding Machine and Band Saw Butt Welding Machine from Mumbai.

Micro Butt Welding Machine
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Micro Butt Welding Machine

Rs 25,750 / no.Get Latest Price

J. K. introduced for the benefit of the entire wire processing industries a series of Micro Butt Welding Machine specially designed for butt welding of ferrous and non ferrous wires in the range of 3. 0 to 2. 50 mm dia, to withstand subsequent drawing. This machines are designed as table models and constructed with particular regard for easy operation. The automatic welding process guarantees high tensile and uniform weld, depending upon the material to be welded and the size of wire, seven different models are available; four models for the welding of iron, steel and nickel wires and two models for the welding of copper, brass, bronze and aluminum wires. Shearing device and illuminated magnifier are available as standard option extras. Welding process these micro butt welders are automatic upset butt welding machines. The ends of wires to be joined are "prepared" on the special shearing attachment provided.

Other Details:

The welding current and the initial upset gap are set accordingly to the size of wire, the upsetting pressure being preset at works. The wire ends are then rigidly clamped by special quick acting clamps and viewed through an illuminated magnifying glass provided, to ensure correct alignment of the wire ends. By depressing a push button, the welding cycle is initiated and completed automatically by built in control. The weld is completed the job is no de-clamped and annealed if necessary in the annealing.

Technical Specifications:

Typeprecision micro wire butt welding machines, designed as table models.
Constructionmain body housing the welding transformer, fixed and movable platens, constructed from aluminum casting.
Upset travel movable platen travel on two parallel guides of precision designed and construction, ensure accurate and frictionless travel and perfect alignment of the weld.
Upset pressure provided by a precision spring action on the movable platen pre calibrated at works.
Clampscopper alloy clamps of precision quick action design ensure fixed clamping of wires.
Electrodesspecial wear resisting copper ally electrodes provided with precision v-grooves permit rapid and accurate alignment of wires.
Adjustment of welding current8 positive rotary switch, mounted in front permits easy manipulation of the welding current in 8 steps.
Variation of initial upset gapobtained by setting of a calibrated cram mounted on the fixed platen and acting on a stop fitting on the movable platen.
Current initiationeffected by a manual push button fitted on one side of the platen.
Weld current cut offaffected automatically in relation to the priest upsetting distance.
Annealing facilityseparated annealing electrodes for annealing of the welded wire provided.

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Upset Butt Welding Machine
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Upset Butt Welding Machine

Rs 65,500 / noGet Latest Price

Upset Butt Welding Machine are aesthetically designed as portable models mounted as standard on a movable stand fitted with four wheels, they are made with particular regard for quick, easy and fool proof operation by even unskilled workmen, the welding process being automatic. The settings are simple, finally adjustable and reproducible for all variables. Uniform welds of high strength capable of withstanding subsequent drawing is ensured.

 

Applications : Including upset butt welding of all profiles of wire and flats of iron, steel, alloy and carbon steel, copper aluminum, brass and other light metals and their alloys.


Users : Include but are not limited to wire, strip and rod drawing mills, transformer motor and switchgear manufacturers, bandsaw and hacksaw blade users, small tool makers such as for welding mild steel shanks to the alloy steel.


Welding Process :
Fix the four simple settings. Clamp job end to end Return spacing lever to weld position. The welding takes place automatically. Unclamp job to anneal put spacing lever to max position. Clamp job centrally in annealing clamps. Hold on current switch till annealing temperature is reaches.

Specification:


TypeAutomatic upset wire butt welding machine type SUBW is designed as a portable model for heavy duty operation.
ConstructionMachine is housed in a sturdy light alloy housing well ventilated and provided with covers to accessibility to internal parts. All high voltage components are housed within the body.
Upset Travel Movable platen travel on two parallel guides of precision designed and construction, ensure accurate and frictionless travel and perfect alignment of the weld.
UPSET PRESSURE Provided by a precision spring , action on movable platen and micrometrically adjustable by means of knob, the setting being readable on a scale.
ClampsLever operated , adjustable 'floating' steel clamps of precision quick acting design, ensure firm preset clamping pressure . Release is quick and easy.
ElectrodesSpecial wear resistant copper alloy electrodes provided with precision v-groove for different wire sizes, permit rapid and accurate alignment of wires.
Adjustment Of Welding CurrentBy means of eight step rotary switch the knob of which is located on the left hand side, enabling current adjustment from 50 to 100.
Electrode Spacing Obtained with easy by a lever set against an indexing late, providing adjustment in ten steps between minimum and maximum.
Weld Current Initiation Return of the lever after clamping the job to weld position simply starts the automatic welding cycle.
Current Cut OffAdjustable over a wide range by means of micrometer thimble the setting of which is readable on graduated scale.
Annealing FacilitySeparate annealing electrodes with screw type clamps area provided for easy and quick annealing of the welded job a flexible zone at both sides of the weld.
PortabilityThe machine is mounted on four wheeled trolley type stand for easy portability.

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Wire Butt Welding Machine
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Wire Butt Welding Machine

Rs 35,500 / noGet Latest Price

These Wire Butt Welding Machine are designed as portable models mounted on a movable stand with the foot operation. They are constructed with particular regard for quick and easy operating; the settings for electrode spacing and upsetting pressure are calibrated directly for the different wire size to be welded. The welding process being automatics permits even unskilled workman to operate the machines faultlessly, and ensures uniform welds of high tensile strength, capable of withstanding subsequent drawing.

Other Details:

  • JK manufactures these efficient machines for butt-welding of all profile wire of Iron,Steel, Alloy and Carbon Steel, Copper, Aluminum, Brass and other light metals and their alloys.
  • Depending upon the material to be welded and the size wire four different models are available one model for iron and mild steel wire, one model for alloyed steel and carbon steel, and two for copper, brass, aluminum and light alloy wires. All machines are equipped with annealing facility.

Technical Specification:

Type of MachineJK-28JK-28CJK-14JK-256
Materials to be weldedIron and steelAlloyed Steel & Carbon SteelCopper, BrassLight Alloys
Welding Range - Wire Dia. (Approx)
(a) Steel with less than 0.5%
C, unalloyed
(
ions)
(mm)
0.08 - 0.32
2 - 8
0.08 - 0.32
2 - 8
0.04 - 0.20
1 - 5
0.12 - 0.32
3 - 8
(b) Steel with 0.5 - 1 %
C, unalloyed
(
ions)
(mm)
---
---
0.08 - 0.32
2 - 8
---
---
---
---
(c) Copper
(
ions)Approx.
(mm) values according
0.08 - 0.16
2 -3
---
---
0.04 - 0.16
1 - 4
0.10 - 0.24
2.5 - 6
(d) Aluminum light metal (ions) to be (mm) alloy.0.12 - 0.20
3 - 5
---
---
0.06 - 0.24
1.5 - 6
0.16 - 0.28
4 - 7

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Band Saw Butt Welding Machine
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The Band Saw Butt Welding Machine has been manufactured to make sure that the welding operations can be carried out in a dependable and streamlined manner. It is fitted with band saw blades, whose ends are connected through overlapping brazing, which needs tremendous brazing skills. However, it delivers weak joined due to the introduction of foreign material. Moreover, solder and flux are required.

Other Details:

Electric resistance butt welding is the latest way through which the joint strength increases by 25% compared to that of the base metal. Also, its swift and automatic operations make sure that human errors do not affect the strength of the joint, thereby making it stronger.

Technical Specification:

ModelJobWidthCapacityInput Voltage Maximum Current Duty Cycle
JKBW
325
Band Saw
Blades
3MM to 25MM
1/8" to 1"
3 KVA
(Nominal)
230 V
50 Cycles
13 Amps2%
JKBW
535
Band Saw
Blades
5MM to 35MM
1/8” to 1½
5 KVA
(Nominal)
230 V
50 Cycles
18 Amps2%

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2.0/5★★★★★★★★★★

Reviewed by 4 Users

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S Pal ★★★★★ ★★★★★

08-January-21

M

Mohil ★★★★★ ★★★★★

04-October-20

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Reach Us

J. K. ElectricalsNo. 211/215/219, Bhola Bhagwan Industrial Estate I. B. Patel Road, Goregaon Estate, Mumbai-400063, Maharashtra, India

Rajendra Jethava (Director)

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