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K. Mass Control Private Limited

Taluka Savli, Vadodara, Gujarat

| GST  24AABCK6218L1ZI

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Floated in early 2001, K.Mass is a company promoted by technocrats & professionals with exceptional track record in the field of Production, marketing & servicing of flow control equipment in India and abroad. With a field experience totaling above 108 years, these professionals have lots of achievements and rewards to their credit.

Revolutionizing the industry in Flow Control Equipment & Services, K.Mass comprises of the following divisions; -
"Production" - The Manufacturing Division

Being our prime area of activity and enjoying the Reputation of a Veteran leader in Valve Test Equipment, this division of K.Mass Manufactures a wide range of 'Standard' as well as 'Customized' Pressure / Vacuum Valve Test Equipments.

The Test Equipment is manufactured primarily for Hydraulic and / or Pneumatic testing of all types of Safety Relief Valves, Control Valves, Conventional Valves, Mechanical Seals, Hydraulic Cylinders, Castings / Hollow Forgings and Pressure system assemblies.
• We also manufacture a wide range of Small Size Valves. This range includes Safety Valves, Excess Flow Check Valves, Ball Valves, Instrument Valves, Block & Bleed Valves, and Back Pressure Regulators.

"MARC" - Maintenance and Refurbishment Centre for Valves

This division handles "Maintenance, Re-calibration and Refurbishment" of all types of Valves, Actuators and allied flow control equipment. We recondition all makes & types of Safety, Conventional, Control valves and actuators to proper code requirements and OEM specifications.

To support our endeavor of sharing our in-depth experience & knowledge on Valve Maintenance, our "Marc" has joined hands with many in India and abroad. This division of K.Mass also provides Expertise & Consultancy Services to others who aspire to establish maintenance & Refurbishment facilities for Valves catering to the needs of the industry in their region.

"MSD" - The Marketing & Sales Division

Our "Marketing & Sales Division" owns its own offices in Baroda and Ahmedabad. We also operate a liaison office in Bombay and Delhi. This team has a number of achievements to its credits. Their contacts are, beyond doubts, amongst the best in the region.

Currently, this division represents/markets the products of a number of reputed brands like Sprague, Resato, Italcontrol, Swagelok, Parker and many more. Besides, we are always on the lookout for new business affiliations to prop up our aspiration of catering to the ever increasing demand of the Process industry.

We also have a liaison office in Dubai, which offers similar services, & support in the Middle East region.

Working on pre-established targets, our MSD can offer services to the satisfaction of any international company.
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Nature of Business

Manufacturer

Year of Establishment

2001

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

Annual Turnover

Rs. 1 - 2 Crore

GST Number

24AABCK6218L1ZI

Control Valve Test Bench
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Control Valve Test Bench

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Unlike Conventional Valves, Control Valves not only need to be tested for Seat & body tightness but also for proper adroitness amongst the Main Valve, Actuator & Positioner.
K.Mass designs and manufactures a custom made range of Test Benches for testing of all Gate, Globe, ball, butterfly and numerous special types of Control valves.
Features
• 3Jaw, Stainless Steel, Piston loaded Auto Clamping unit for Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes up to 6")
• 4-jaw, EN-24, Chrome-Molly-Steel Hardened, Hydraulic Clamping system Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes of 6" and above)
• Lead Screw type SS-410 Hardened, Top Pillar Clamping assembly to clamp the downstream side of Valves for Body Hydro Test
• 90o Tilting Port to facilitate easier loading/unloading for larger Valves as well as for testing of valves in either Vertical or Horizontal state. (For Valve Sizes of 6" and above)
• Electronic Over Pressure Protection System with a ''Digital Read Out'' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• Instrument Air Bulkheads for stroking pneumatic Trim.
• Safety Valves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Air Gun for cleaning of valves & Test Bench during & after the tests.
Optional Features
• Windows based Data Acquisition / Computer Registry System
• Rota meter Panel to check Leakage rate of Valves
• High Pressure Air Supply System to cater to the Drive Air & Pre-charged Air requirement of the Test Bench
• 4 - 20 mA Socket for stroking Electrical Trim
• Pressure Outlets for testing external pressure tight assemblies.
• Containerized System for Offshore applications (Only up to 6" Valve size)

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Instrument Valve Test Bench
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K.Mass designs and manufactures a custom made range of Test Benches for testing of all types of Instrument valves & allied accessories. These Test benches are available in single, double or multiple port configurations to enable quantum based testing
Features
• Compression Press Type Hydraulic Clamping for Quick & effortless clamping of valves.
• Single, Double & Multiport Configurations for quantum based testing.
• Adaptor plates specifically designed to suit the product design dimensions.

Electronic Over Pressure Protection System with a 'Digital Read Out' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• Safety Valves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Air Gun for cleaning of valves & Test Bench during & after the tests.
Optional Features
• Multiple pressure sources to enable simultaneous testing.
• Specific Clamping arrangement for Allied Accessories.
• Windows based Data Acquisition / Computer Registry System
• High Pressure Air Supply System to cater to the Drive Air & Pre-charged Air requirement of the Test Bench
• Containerized System for Offshore applications

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Containerized Offshore Systems
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Offshore work environments are exhaustive; hence require all equipment to be Consolidative, Portable and Compact. Besides, offshore applications do necessitate dedicated equipment all the year round & often call for the equipment to be moved from one location to the other.
For such Offshore applications K.Mass designs and manufactures Containerized Test Systems with a full range of options to facilitate optimum work efficiency & user-friendliness in most rigorous environments.
Capabilities
Test Bench available in Containerized configuration
• Safety Valve Test Bench
• Control Valve Test Bench
• Conventional Valve Test Bench
• Instrument Valve Test Bench
Test Valve Size Ranges
• From ¼ to 8" for Flanged Valves
• From ¼ to 2" for Screwed Valves
Test Medium
• Compressed Air / Nitrogen
• Liquid
Pressure Range
• From 15 psig to 10000 psig on Liquid
• From 15 psig to 6000 psig on Compressed Air / Nitrogen
Container Size Options
• 10 feet
• 20 feet
• 40 feet
Container Features (These features are over, above & besides the standard features of the Test Bench installed within the container)

Compact package type Test Bench, completely piped, wired & assembled in a shelter with a blind roof & open able walls.

Open able Ceiling Patch to enable load/unloading of valves using an overhead crane from top of the container.
• Forklift channels for ground movement

Lifting lugs located at the four upper corners of the container for removal and movement from one platform to another by Platform Crane or Supply boats.
Optional Features
• Work Tables for basic valve maintenance.
• Portable Trolley mounted Nitrogen Cylinders
• Specific arrangement to secure Valves under maintenance.
• Water Tight Containers.

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High Pressure Air Supply System
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All Liquid & Gas boosters installed in K.Mass Test Benches and Power Packs are Air Driven. Beside this, the Gas Air Booster also requires a minimum Pre-Charged Air Supply which is further boosted to higher pressures. Hence, two of the pre-requisites required at site for installing a Valve Test Bench or a Power Pack are
• Low Pressure Instrument Air Supply for Drive Air to feed to one or both the boosters
• High Pressure Air Supply for Pre-Charged Air to feed to the Gas Booster
For client's who do not have the above pre-requisites available at site / proposed location of the Test Bench or Power Pack, K.Mass designs and manufactures a High Pressure Air Supply System to cater to these requirements of the Liquid & Gas Boosters.
The High Pressure Air Supply System is available as an Independent system as well as an Optional Accessory to any of the K.Mass Valve Test Benches or Power Packs.
Specifications
• An Compressor with a maximum output pressure of 30-40 bar
• Pressure Limit Switch installed on the Compressor
• DOL Starter complete with Electricals installed on the Compressor
• A High Pressure Air Receiver of 500 liters capacity rated for 30-40 bar pressure
• A Low Pressure Air Receiver of 300 liters rated for 15 bar pressure
• Accessories like Relief Valve, Non Return Valve Drain Valve & Pressure on both the Receivers
• A Pressure reducing valve for Reducing HP Air to LP Air to 10 bar
• An Auto Drain Valve on the Low Pressure Receiver
• Isolation Valves for Outlets on both Receivers
• Hoses for Interconnection between Receivers & Test Bench
• A skid frame for the system fabricated from Carbon Steel with continuous weld construction to form a rigid structure.
• Eyebolts for lifting the unit.
The 30-40 Bar Pressure generated by the above system is sourced to the Gas Air Booster in the Test Bench as Pre-charged. Also this 30-40 bar pressure is reduced using a PRV to 10-15 bar & sourced to both; the Gas Air Booster & the Air Hydro Pump as Drive Air.
Test Medium
• An Compressor with a maximum output pressure of 70 bar with
• A High Pressure Air Receiver of 500 liters capacity rated for 70 bar pressure with the above compressor
• An Air Dryer coupled with the System

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Auto Clamping System
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Auto Clamping System

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This is an urbane design configured especially to reduce loading and unloading time in between testing of various valves / assemblies. This system comprises of a thick mounting plate with a set of sliding clamps mounted on the table. This mounting plate is coupled to an Auto clamping unit comprising of a SS-Piston, pressure chamber and an SS spring.
The system design enables the operator to quick clamp a valve without the use of any gaskets or bolting.

The Piston pushes the Intermediate Flange against the test valve flange face, which in turn pulls the clamp arms tight against the opposite side of the flange. When the required Test Pressure is generated, the valve is firmly clamped applying the clamping force only to the valve flange and not the valve body. This keeps the body safe from any compression load during seat leakage test. It is a fail-safe clamping wherein the clamping force is automatically a direct multiple of the test pressure. In simple words, the clamping force automatically increases with the increase in test pressure.

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Digital Over-Pressure Protection System
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The Digital Over Pressure Protection System enables the user to preset / define the maximum pressure limit for system & avoids accidents due to over-pressure The Peak Pressure Rating of the Test Bench on each test media is preset in the system program & cannot be increased. However this system enables the user to lower this limit to any desired value & ensure that the system is safe against over-Pressure.
Along with a Digital Pressure Read Out it also gives the user the option & flexibility to select the Units of measure, Least Count & Test Media This System comes with a built-in calibration feature that enables the user to calibrate the system using a Master gauge as per their periodic calibration schedule

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Stainless Steel Accumulators
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All K.Mass Test Benches are installed with Stainless Steel Liquid and/or Gas Accumulators which provide for Test Media Volumizing, Pulsation dampening & Pressure Accumulation.

These Accumulators are manufactured using the most modern Designs, Machining & fabrication techniques.

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Safety Screens
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Safety Screens

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At K.Mass Human Safety comes before all other pertinent aspects. To ensure Safety of the Operator during testing, our Test Benches come with Safety Screens installed in all relevant critical locations.
These Safety Screens protect the operator from direct exposure to the line of Valve Under Pressure.

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