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K. Mass Control Private Limited

Taluka Savli, Vadodara, Gujarat

| GST  24AABCK6218L1ZI

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Providing you the best range of Control Valve Test Bench, Instrument Valve Test Bench, Containerized Offshore Systems, High Pressure Air Supply System, Auto Clamping System and Digital Over-Pressure Protection System with effective & timely delivery.

Control Valve Test Bench
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Control Valve Test Bench

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Unlike Conventional Valves, Control Valves not only need to be tested for Seat & body tightness but also for proper adroitness amongst the Main Valve, Actuator & Positioner.
K.Mass designs and manufactures a custom made range of Test Benches for testing of all Gate, Globe, ball, butterfly and numerous special types of Control valves.
Features
• 3Jaw, Stainless Steel, Piston loaded Auto Clamping unit for Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes up to 6")
• 4-jaw, EN-24, Chrome-Molly-Steel Hardened, Hydraulic Clamping system Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes of 6" and above)
• Lead Screw type SS-410 Hardened, Top Pillar Clamping assembly to clamp the downstream side of Valves for Body Hydro Test
• 90o Tilting Port to facilitate easier loading/unloading for larger Valves as well as for testing of valves in either Vertical or Horizontal state. (For Valve Sizes of 6" and above)
• Electronic Over Pressure Protection System with a ''Digital Read Out'' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• Instrument Air Bulkheads for stroking pneumatic Trim.
• Safety Valves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Air Gun for cleaning of valves & Test Bench during & after the tests.
Optional Features
• Windows based Data Acquisition / Computer Registry System
• Rota meter Panel to check Leakage rate of Valves
• High Pressure Air Supply System to cater to the Drive Air & Pre-charged Air requirement of the Test Bench
• 4 - 20 mA Socket for stroking Electrical Trim
• Pressure Outlets for testing external pressure tight assemblies.
• Containerized System for Offshore applications (Only up to 6" Valve size)

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Instrument Valve Test Bench
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K.Mass designs and manufactures a custom made range of Test Benches for testing of all types of Instrument valves & allied accessories. These Test benches are available in single, double or multiple port configurations to enable quantum based testing
Features
• Compression Press Type Hydraulic Clamping for Quick & effortless clamping of valves.
• Single, Double & Multiport Configurations for quantum based testing.
• Adaptor plates specifically designed to suit the product design dimensions.

Electronic Over Pressure Protection System with a 'Digital Read Out' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• Safety Valves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Air Gun for cleaning of valves & Test Bench during & after the tests.
Optional Features
• Multiple pressure sources to enable simultaneous testing.
• Specific Clamping arrangement for Allied Accessories.
• Windows based Data Acquisition / Computer Registry System
• High Pressure Air Supply System to cater to the Drive Air & Pre-charged Air requirement of the Test Bench
• Containerized System for Offshore applications

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Containerized Offshore Systems
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Offshore work environments are exhaustive; hence require all equipment to be Consolidative, Portable and Compact. Besides, offshore applications do necessitate dedicated equipment all the year round & often call for the equipment to be moved from one location to the other.
For such Offshore applications K.Mass designs and manufactures Containerized Test Systems with a full range of options to facilitate optimum work efficiency & user-friendliness in most rigorous environments.
Capabilities
Test Bench available in Containerized configuration
• Safety Valve Test Bench
• Control Valve Test Bench
• Conventional Valve Test Bench
• Instrument Valve Test Bench
Test Valve Size Ranges
• From ¼ to 8" for Flanged Valves
• From ¼ to 2" for Screwed Valves
Test Medium
• Compressed Air / Nitrogen
• Liquid
Pressure Range
• From 15 psig to 10000 psig on Liquid
• From 15 psig to 6000 psig on Compressed Air / Nitrogen
Container Size Options
• 10 feet
• 20 feet
• 40 feet
Container Features (These features are over, above & besides the standard features of the Test Bench installed within the container)

Compact package type Test Bench, completely piped, wired & assembled in a shelter with a blind roof & open able walls.

Open able Ceiling Patch to enable load/unloading of valves using an overhead crane from top of the container.
• Forklift channels for ground movement

Lifting lugs located at the four upper corners of the container for removal and movement from one platform to another by Platform Crane or Supply boats.
Optional Features
• Work Tables for basic valve maintenance.
• Portable Trolley mounted Nitrogen Cylinders
• Specific arrangement to secure Valves under maintenance.
• Water Tight Containers.

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High Pressure Air Supply System
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All Liquid & Gas boosters installed in K.Mass Test Benches and Power Packs are Air Driven. Beside this, the Gas Air Booster also requires a minimum Pre-Charged Air Supply which is further boosted to higher pressures. Hence, two of the pre-requisites required at site for installing a Valve Test Bench or a Power Pack are
• Low Pressure Instrument Air Supply for Drive Air to feed to one or both the boosters
• High Pressure Air Supply for Pre-Charged Air to feed to the Gas Booster
For client's who do not have the above pre-requisites available at site / proposed location of the Test Bench or Power Pack, K.Mass designs and manufactures a High Pressure Air Supply System to cater to these requirements of the Liquid & Gas Boosters.
The High Pressure Air Supply System is available as an Independent system as well as an Optional Accessory to any of the K.Mass Valve Test Benches or Power Packs.
Specifications
• An Compressor with a maximum output pressure of 30-40 bar
• Pressure Limit Switch installed on the Compressor
• DOL Starter complete with Electricals installed on the Compressor
• A High Pressure Air Receiver of 500 liters capacity rated for 30-40 bar pressure
• A Low Pressure Air Receiver of 300 liters rated for 15 bar pressure
• Accessories like Relief Valve, Non Return Valve Drain Valve & Pressure on both the Receivers
• A Pressure reducing valve for Reducing HP Air to LP Air to 10 bar
• An Auto Drain Valve on the Low Pressure Receiver
• Isolation Valves for Outlets on both Receivers
• Hoses for Interconnection between Receivers & Test Bench
• A skid frame for the system fabricated from Carbon Steel with continuous weld construction to form a rigid structure.
• Eyebolts for lifting the unit.
The 30-40 Bar Pressure generated by the above system is sourced to the Gas Air Booster in the Test Bench as Pre-charged. Also this 30-40 bar pressure is reduced using a PRV to 10-15 bar & sourced to both; the Gas Air Booster & the Air Hydro Pump as Drive Air.
Test Medium
• An Compressor with a maximum output pressure of 70 bar with
• A High Pressure Air Receiver of 500 liters capacity rated for 70 bar pressure with the above compressor
• An Air Dryer coupled with the System

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Auto Clamping System
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Auto Clamping System

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This is an urbane design configured especially to reduce loading and unloading time in between testing of various valves / assemblies. This system comprises of a thick mounting plate with a set of sliding clamps mounted on the table. This mounting plate is coupled to an Auto clamping unit comprising of a SS-Piston, pressure chamber and an SS spring.
The system design enables the operator to quick clamp a valve without the use of any gaskets or bolting.

The Piston pushes the Intermediate Flange against the test valve flange face, which in turn pulls the clamp arms tight against the opposite side of the flange. When the required Test Pressure is generated, the valve is firmly clamped applying the clamping force only to the valve flange and not the valve body. This keeps the body safe from any compression load during seat leakage test. It is a fail-safe clamping wherein the clamping force is automatically a direct multiple of the test pressure. In simple words, the clamping force automatically increases with the increase in test pressure.

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Digital Over-Pressure Protection System
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The Digital Over Pressure Protection System enables the user to preset / define the maximum pressure limit for system & avoids accidents due to over-pressure The Peak Pressure Rating of the Test Bench on each test media is preset in the system program & cannot be increased. However this system enables the user to lower this limit to any desired value & ensure that the system is safe against over-Pressure.
Along with a Digital Pressure Read Out it also gives the user the option & flexibility to select the Units of measure, Least Count & Test Media This System comes with a built-in calibration feature that enables the user to calibrate the system using a Master gauge as per their periodic calibration schedule

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Stainless Steel Accumulators
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All K.Mass Test Benches are installed with Stainless Steel Liquid and/or Gas Accumulators which provide for Test Media Volumizing, Pulsation dampening & Pressure Accumulation.

These Accumulators are manufactured using the most modern Designs, Machining & fabrication techniques.

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Safety Screens
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Safety Screens

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At K.Mass Human Safety comes before all other pertinent aspects. To ensure Safety of the Operator during testing, our Test Benches come with Safety Screens installed in all relevant critical locations.
These Safety Screens protect the operator from direct exposure to the line of Valve Under Pressure.

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Skid Frames
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Skid Frames

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The Skid Frames of all K.Mass Test Equipment are fabricated from Carbon Steel as per IS 226 with continuous weld construction to form a rigid structure.
Eyebolts are provided for lifting & easy movement of the units.

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High Pressure Air Supply System
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This system is designed and manufactured to cater to the Drive Air & Pre-charged Air requirement of the Liquid & Gas Boosters installed in all K.Mass Valve Test Equipment.
The System comprises of An Air Compressor, A High Pressure Vessel with Accessories & a Low Pressure Vessel with Accessories.
Installation of the HP Air Supply System with any of our Test Systems, makes the Systems self sufficient & independent, requiring just a Power source & Liquid source to ensure a trouble free operation.

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Data Acquisition System
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Data Acquisition System

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Clients have the option to have their selected Test Benches configured with an urbane Windows based Panel Mounted Data Acquisition System, complete with an IP-40 housing & Software for the selected valve type.

This system provides the user with Pressure / Time test results along with a graph & can print or store these test results for future use.

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Chart Recorders
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Chart Recorders

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Clients also have an option to have their selected Test Benches configured with Panel Mounted Stainless Steel Chart Recorder.
The Chart Recorder delivers the Test Results in the form of a Circular Pressure / Time graph and has a revolution time of up to 1 hour.
This options comes with 50 Direct reading Charts & 1 Spare Pen

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Containerized Offshore Systems
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K.Mass designs and manufactures Containerized Test Systems for Offshore applications with a full range of options to facilitate optimum work efficiency & user-friendliness in most rigorous environments.
These containers come in 10 ft, 20 ft, 40 fet, length options and are manufactured to suit offshore, marine sea water mist, corrosive & salt laden environment.

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Valves
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Valves

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Relief Valves, Thermal Expansion Valves, Safety Valves
Ball Valves
Excess Flow Check Valves
Non return Valves
Instrumentation Valves & Manifolds


Size range – ¼” to 2”
Pressure Range – from 10 psig to 10,000 psig
Materials of Construction – Brass, Bronze, Carbon Steel & Stainless Steel (Other Special Materials of Construction available on request)

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Accumulators
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Accumulators

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Types

Liquid Accumulators
Gas Accumulators

Application

Test Media Volumizing
Pulsation dampening
Pressure Accumulation.

Capacity - 3, 5 and 8 Liters
Pressure Range - from 10 psig to 10,000 psig
Materials of Construction - Carbon Steel & Stainless Steel (Other Special Materials of Construction available on request)

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Digital Over-Pressure Protection System
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The Digital Over Pressure Protection System enables the user to preset / define the maximum pressure limit for any Pressure tight system & avoids accidents due to over-pressure.
Along with a Digital Pressure Read Out it also gives the user the option & flexibility to select the Units of measure, Least Count & Test Media.
This System comes with a built-in calibration feature that enables the user to calibrate the system using a Master gauge as per their periodic calibration schedule.
Types

Single Fluid (Either Liquid or Gas)
Dual Fluid (Both Liquid and Gas)

Pressure Range - from 10 psig to 10,000 psig
Mounting Configurations - Table / Wall Mount and Panel Mount

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Sprague Products
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Sprague Products

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K.Mass is an Authorized Distributor for Sprague Products and is able to support customers in the capacity of Sales as well as Service.
We currently stock the complete range of Sprague Air Hydro Pumps and Gas Air Boosters & are able to offer Ex-Stock Deliveries for these.

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Safety Valve Test Bench
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Safety Valve Test Bench

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K.Mass designs and manufactures specialty Safety & Relief Valve Test Benches with a full range of customized features. These Test Benches enable users to carry out testing of Direct Spring, Weight, and Pilot Operated Safety & Relief Valves in accordance with all International testing codes & standards.
Features
• 3-Jaw, Stainless Steel, Piston loaded Auto Clamping unit for Quick & effortless clamping of valves.
• Electronic Over Pressure Protection System with a 'Digital Read Out' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• Safety Valves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Pressure Outlets for testing external pressure tight assemblies.
• Air Gun for cleaning of valves & Test Bench during & after the tests.
Optional Features
• Windows based Data Acquisition / Computer Registry System
• Panel Mounted Pressure Chart Recorders
• High Pressure Air Supply System to cater to the Drive Air & Pre-charged Air requirement of the Test Bench
• Additional Test Port with Vacuum source for testing of Pressure Vacuum vents & Breather Valves
• Portable Trolley mounted Nitrogen Cylinders
• Liquid Reservoir with Accessories
• Containerized System for Offshore applications (Only up to 8" Valve size)

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Conventional Valve Test Bench
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K.Mass designs and manufactures a custom made range of Test Benches for testing of all Gate, Globe, Plug, Check, Slide, Ball and Butterfly Valves.

Features
• 3Jaw, Stainless Steel, Piston loaded Auto Clamping unit for Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes up to 6")
• 4-jaw, EN-24, Chrome-Molly-Steel Hardened, Hydraulic Clamping system Quick & effortless clamping of valves for Seat Leak Test. (For Valve Sizes of 6" and above)
• Lead Screw type SS-410 Hardened, Top Pillar Clamping assembly to clamp the downstream side of Valves for Body Hydro Test
• 90o Tilting Port to facilitate easier loading/unloading for larger Valves as well as for testing of valves in either Vertical or Horizontal state. (For Valve Sizes of 6" and above)
• Electronic Over Pressure Protection System with a 'Digital Read Out' to preset the maximum pressure limit of the Test Bench & avoid accidents due to over pressure.
• SafetyValves on Accumulators to protect against system over pressure
• Safety Screen to protect the operator from exposure.
• Priming Bypass facility to remove air bubbles from valves by filling up water prior to hydraulic testing.
• Pressure Gauge Adaptors to enable directional control of Test Pressure Gauges
• Air Gun for cleaning of valves & Test Bench during & after the tests.

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Safety Valves On Accumulators
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The high as well as low Pressure accumulators installed in our Test Benches are equipped with Safety valves carefully selected to ensure adequate discharge incase of Over Pressure in the system.
This is a secondary Safety measure over, above and besides the Digital Over Pressure Protection System.
These Safety Valves are Designed & Manufactured In-house by K.Mass

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Power Packs Units
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Power Packs Units

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.Mass manufactures a range of self contained & ready to operate Power Pack Units which only require compressed instrument air and test media supply for Hydraulic or Pneumatic pressurization of any equipment, system or pipeline.

Aptly suitable for Onshore and Offshore environments which require a remote pressure source these Power packs are tailored in various configurations depending on the users selection criteria. Designed as complete test units these systems are capable of performing Choke, Kill, Pressure and Burst Tests. These Power packs can also be used for Liquid or Gaseous chemical Injection.

Systems required for both High & Low Pressure / Volume applications can also be fitted with dual pumps.

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Tilting Test Port

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This is a feature specifically designed to facilitate easier loading / unloading of Large size Control and Conventional Valves on the Test Port which also ensures removal of Air Pockets prior to a Hydro Test.

A Control or Conventional Valve Test Bench comprises of dual clamping assemblies; one on Upstream side for Seat Leak Test & One on the downstream side for Body Hydro Test.

Such a construction makes it difficult for the user to load / unload & test large size valves in Horizontal (Stem Horizontal) position on the Test Port. And if the Test Port is constructed Horizontally so as to enable loading & testing of the valve in Vertical position it becomes impossible to remove Air pockets from the valve for Hydro Testing.

To eliminate this problem, K.Mass designs and manufactures Test Ports with an ability to tilt by 90°. Using this feature the user can Tilt / Recline the Test Port to horizontal position, load the valve to be tested & Tilt / Incline the Test Port back to Vertical Position for Testing & removal of Air Pockets.

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