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Kalyani Systems

Raniganj, West Bengal

| GST  19ADIPB5886A1ZL

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Refractories Products

Providing you the best range of High Alumina Bricks, Acid Proof Bricks, Silica Ramming Mass, Bed Material, Industrial Mortars and Industrial Castables with effective & timely delivery.

High Alumina Bricks
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High Alumina Bricks

Rs 4,000 / TonGet Latest Price

Product Brochure

We offer a wide range of High Alumina Bricks that are extensively used in different industries. Our High Alumina Bricks and Fireclay range is available in different varieties/shapes as per the specifications given by the clients. We provide High Alumina Bricks that are highly resistant and durable without causing any environmental hazards maintaining High standards are made from a variety of raw materials having different properties. Shapes of the High Alumina Bricks are made as per the drawings and measurements provided by the clients and only high grade fireclay and raw materials are used in their manufacturing.


Methods of Preparation :
  • Dry pressing
  • Firing in high temperature ceramic kilns

Types :
  • MHD/HHD Bricks 
  • General-purpose firebricks with 30% -34% / 38%-40% Alumina content
  • Manufactured with selected grades of calcined fire clay
  • Fired as per the requisite applications
  • Shapes as per users requirement

 

Superduty Bricks :
  • 42-45 % Alumina content; a combination of high grade calcined clays and calcined kainite Kyanite.
  • Very pure, low porosity bricks
  • Exceptional hot strength
  • Shapes as per users requirement
  • Suitable for : Glass regenerator and Iron making
  • applications

 

Bauxite Based Bricks :
  • Made using calcined indigenous/imported bauxite
  • Highly economical
  • Especially the 70% and 80% class, which give high performance
  • Suitable for steel ladles and cement rotary kilns
  • Shapes as per users requirement

 

Sillimanite :
  • Extra pure dense grades, high mullite content
  • Suitable for glass plant, Blast furnace Stove and stack
  • These are cost-effective, low iron alternative for Suitable for applications up to 17000C

Specialty :

  • Conforming to IS standard
  • Low iron content
  • Highly Resistant to high temperatures
  • Durable
  • Pure and dense grades

Applications :
  • Cement industry
  • Steel industry
  • Metal industry
  • Foundries
  • Glass industry
  • Ceramics industry
  • Power Plants

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Acid Proof Bricks
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Acid Proof Bricks

Rs 8,000 / TonGet Latest Price

Acid Proof Bricks are highly useful in a variety of industries and offer superb protection even in hazardous areas. Acid Proof Bricks are manufactured using a mixture of different Clay and feldspar due to which they have varying properties. Acid proof Bricks are manufactured by dry pressing method and firing in high temperature ceramic Kilns. Since these are manufactured from a mixture of different raw materials, the properties are subject to variations as the raw material themselves may vary. The properties shown are mean values from quality control figures conforming to IS 4860.


These bricks are highly demanded in the national and international markets. We stock bulk quantities of Acid Proof Bricks to be delivered at short notice to the clients.

Sizes :

  • 230x115x75 mm
  • 230x115x38 mm
  • According to users requirement as per order


Specialty :

  • High resistance to chemical attacks
  • Low hygroscopic property
  • Resistance to oxidization
  • Resistant to corrosion and abrasion
  • High strength with low crackling tendency
  • High thermal Shock Resistance


Used in :

  • Thermal Power Plant chimney
  • Acid storage tanks
  • Acid Digesters
  • Sewage conduits
  • Smelting furnaces
  • Electroplating rooms
  • Laboratories


Specification:

BrandWater absorption (% Max)Flexural Strength (Kg/Cm2) Min.CCS (Kg/Cm2) MinResistance to acid (Loss in Wt %) Max
KS- AP I21007001.5
KS- AP II4705004

Acid Proof Mortar Specifications
BrandWorking time Minutes at 27 CFlexural Strength (Kg/Cm2) MinCCS (Kg/Cm2) MinBond Strength Absorption of Toulene Max. (% by weight)
KS-AMS15351005
KS AMP29401505

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Silica Ramming Mass
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Silica Ramming Mass

Rs 3,500 / TonGet Latest Price

We provide superior quality Silica Ramming Mass in special compositions as per the specifications of the customers. Silica Ramming Mass is mainly required in various industries for lining of induction furnaces. We offer different grades of Silica Ramming Mass material that are highly demanded because of their low iron content. We provide customized mixtures of the different grades as per the size and use of the furnace where they will be applied.

We have two types of Silica Ramming Mass :

  • Quartzite Based Silica Ramming Mass
  • Quartz Base Silica Ramming Mass


Characteristics :

  • High refractoriness
  • Minimum structural changes at high temperatures
  • Free from moisture
  • Free from impurities
  • Highly resistant to corrosion


Applications :

  • Ceramics industry
  • Steel industry


Specification:

BrandSiO2 (% Min.)Fe2O3 (% Max.)SettingPCE Min.Application Temp. (C Max.)Application Area
Sil-KS98.50.3-5Ceramic321400Laying Coreless Induction Furnace
Sil-KS-S98.50.05Ceramic321750Laying Coreless Induction Furnace

 

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Bed Material
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Bed Material

Rs 4,200 / Metric TonGet Latest Price

Our offered Bed Material is a highly demanded refractory material. The Fluidised Bed Material is manufactured as per the international recommended quality standards under the supervision of experienced and qualified persons ensuring customers satisfaction all the time, by offering them superlative quality of iron free bed material for Boilers. We further check the quality of procured material at our end, before dispatching it to the clients. We offer Bed material for both AFC Boiler as well as CFBC Boiler.


Key Features :

  • Efficient for obtaining fluidized action
  • Perfect particle size distribution
  • Low alkali and iron content
  • No free iron particles- Processed by magnetic separator
  • Accurate density, shape and size
  • Fully resistant to clinker formation


Demanded in:

  • Steel industry
  • Power Plants


Specification:

BrandAl2O3 % Min.Silica % Max.Alkali % Max.Iron Oxide Max.Particle Density gm/ccGrading Range (MM)BD gm/ccFusion Temp. (C)
KS- Spl.32-3562-650.5-1.0> 120.85-2.361000-11001400
Ks- Gl.27-3065-681.5> 120.50-11000-11001400

 

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Industrial Mortars
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Industrial Mortars

Rs 1,500 / TonGet Latest Price

We provide a vast array of IndustrialMortars in different varieties, which is used for joining different types of bricks. Our Mortars is manufactured using high grades of fireclay and other materials, which greatly add to its strength and performance. The Mortars in powder form is sometimes supplied with liquid binder and the amount of this binder is used to achieve a trowelling consistency. We are known as a preeminent Mortars Exporter and Supplier from India due to the quality of our Mortars.


Attributes :
  • High refractoriness
  • Long service life
  • High strength
  • Excellent Plasticity
  • Stable properties
  • Highly resistant to extreme temperatures
  • High Bonding strength


Applications :

  • Steel industry
  • Cement industry
  • Ceramics industry
  • Power Plants
  • Petrochemical
  • Chemical Plants
  • Foundries


Specification:

Brand TemperatureAl2O3Fe2 O3P.C.EGrain SizeServiceBond TypeApplication
KS-MHD282.529-0.5mm1300-1350CeramicLaying 30% Alumina Bricks
KS-MHD30230-0.5mm1300-1350CeramicLaying 35% Alumina Bricks
KS-Spl382320.51400-1450CeramicLaying 40% Alumina Bricks
KS-HA452310.51400-1450CeramicLaying 42-45% Alumina Bricks
KS-HA502.5340.51500CeramicLaying 50% Alumina Bricks
KS-HA602.5350.51550CeramicLaying 60% Alumina Bricks
KS- HA Spl.703360.51600CeramicLaying 70% Alumina Bricks

 

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Industrial Castables
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Industrial Castables

Rs 12,000 / TonGet Latest Price

Product Brochure

These Industrial Castables are dry mix hydraulic compositions of graded refractory aggregates with a suitable bonding material, Fillers (/or) special Additives. On addition of the prescribed quantity of water to these compositions, a wet concrete-like mass is produced which forms useful castables. Ceramic bond is developed when the same is fired at a certain high temperature.

Available Grades of Refractory Castables :

  • Medium purity castables
  • High Purity Dense Castables
  • Low Cement Castables
  • Insulating Castables


High Purity Dense Castables :

  • Ideal for High Temperature applications
  • Available in various grades with low iron content
  • Used for a specific range of operational conditions
  • Hydraulically set with easily mouldable and castable shapes
  • Specifically designed for diverse combustion conditions
  • Applicable for both back-up and furnace exposure


Medium Purity Castables :

  • Ideal for Medium Temperature applications
  • Used in oxidizing atmosphere
  • Hydraulically set, with easily moldable shape
  • Used in : Boiler work, general furnace, burner blocks etc.

 

Low Cement Castables :

  • Low cement concentration
  • Excellent physical properties
  • Low porosity
  • High strength
  • Good abrasion resistance
  • Ideal for
  • Refractory abuses due to abrasion
  • High temperature applications


Insulating Castables :

  • Low densities are light
  • Adequately strong and of low conductivity
  • Serving as hot face or backup insulating refractory lining used in reduced conditions.
  • Low to medium strength
  • Tailored varieties are also supplied to customer’s requirements.
  • Substitutes for varieties of imported castables.


Characteristics :

  • Low thermal conductivity
  • Superior quality
  • Long functional life
  • Easy to use


Applications :

  • Steel industry
  • Cement industry
  • Foundries
  • Sponge Iron
  • Ceramics industry
  • Non-Ferrous industry
  • Power Plants
  • Petrochemical
  • Chemical Plants
  • Rolling Mills
  • Glass industry

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Silicon Carbide Bricks
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Silicon Carbide Bricks

Rs 1.65 Lakhs / TonGet Latest Price

Silicon Carbide Bricks refractories are produced from silicon carbide, a raw material synthesized in a resistance-type electric furnace at temperature exceeding 2500°C, through the reaction of silica with carbon. They have a thermal conductivity ten times that of fireclay refractories, good corrosion and thermal shock resistance, and can be formed into complex shapes. They can withstand slag attack and flame erosion. This makes CUMIFRAC unusual even among advanced refractories and has given it wide uses.

Outstanding Features:

  • Extremely high thermal conductivity
  • Very high hot strength
  • High erosion and abrasion resistance, thermal shock resistance
  • Chemical inertness


Specification:

User IndustriesApplication
H.T. Insulators / CeramicsKiln furniture
SanitarywareMuffles and chamber-fronts
Ferro-alloysTaphole linings
Foundries, Forge plants, Powder metallurgyHeat treatment furnace hearth

ProductA.P (%)B.D (gm/cm3) C.C.S (kg/cm2) RUL Ta (°C)Al2O3(%)SiC (%)Fe2O3(%)
SiC 80192.45600150015801.2
SiC 85162.6800155012840.9


 

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Magnesia Carbon Bricks
  • Magnesia Carbon Bricks
  • Magnesia Carbon Bricks
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Magnesia Carbon Bricks

Rs 42,000 / TonGet Latest Price

Product Brochure

We are a reliable Supplier of Magnesia Carbon Bricks for Converter/ EAF /Ladle. The MAG Carbon Bricks for Converter/ EAF /Ladle that we bring to you is made up of top-notch quality raw materials and sophisticated machines.


Features:

  • Easy to use
  • Optimum quality

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Refractory Grog
  • Refractory Grog
  • Refractory Grog
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Refractory Grog

Rs 2,000 / TonGet Latest Price

These Refractory Grog are the rejected or Used or spent refractories which are being used by the Refractory Plants and different metallurgical purposes.


Details

  • High Alumina Bricks
  • Castable Grog
  • Silicon Carbide
  • DBM
  • Mullite
  • Alumina Balls
  • Fireclay
  • Graphite Electrodes
  • Mag Carbon from EAF
  • Silica
  • Silimanite
  • Alumina Silicate from Glass furnace
  • Mag Spinel
  • AZS from Glass Furnace

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