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Company Factsheet

Nature of Business
Manufacturer

Year of Establishment
1999

Legal Status of Firm
Public Limited Company

Annual Turnover
Rs. 2 - 5 Crore

We manufacturing base in India is recognized as a leading manufacturer of speciality and alloy steel.

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Products & Services

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Electric Arc Furnace

Ball Bearing
  • 35 MT Capacity - ABB Make
  • Transformer Capacity 20 MVA
  • Slide Gate Assembly for Slag Free Tapping
  • Dual Porous Plugs at the Furnace Bottom from RADEX Austria
  • Carbon Injector / Fume Extraction System / Direct Electrode Cooling System from NIKKO Japan
  • Pneumatic Sample Carrier
  • Continuous DRI Feeding
  • Scrap Mix – DRI, Pig Iron, Forging Flashes
  • Supersonic Oxygen Lance
  • Celox – for measurement of Oxygen
...more
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Ladle Furnace - Vaccume Degassing

Ball Bearing
  • 35 MT Capacity - 2 No.s
  • Technology from Techno Metal – Germany
  • VD / VOD from MAN GHH – Germany
  • Vacuum less than 1 millibar
  • Transformer Capacity 7.5 MVA
  • Tank Degassing with 6 Ejectors and 3 Boilers
  • Automatic Ferro Alloy Addition System
  • Continuous Argon purging
  • Pneumatic Sample Carrier
  • Vacuum Oxygen Decarburisation facility
  • Wire Feeding Capability
...more
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Bloom Caster

Ball Bearing
  • Concast Technology - CLECIM Make Automation by L&T
  • C Type Twin Strand Caster
  • Casting Radius 12 / 18 Meters
  • Ceramic Shroud from Ladle to Tundish
  • Tundish Capacity 7 MT
  • Alumina Graphite 4 port upward angled Sub Entry Nozzles from Tundish to Mould
  • Argon Shrouding of Tundish Stream
  • Turbo Stopper in Tundish
  • Granular Casting Powder from Metallurgica Germany
  • Mould Electro Magnetic Stirrer from Concast Switzerland
  • Automatic Mould Level Controller, + / - 3.0 mm from Concast Switzerland
  • Mould oscillation 200 Cycles / Min.
  • Secondary Cooling PLC Controlled
  • Spray Nozzles from JATO – Germany
  • Bloom Sizes : C1-160x160, C2-210x230, C3-240x280, C4-320x400
...more
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Ingot Casting

Ball Bearing
  • Cast Iron and Spheroidal Graphite Iron Moulds
  • Bottom Pouring and uphill Teeming
  • Wide End up Moulds
  • Mould Sizes  790x660,  994 DIA, M3.5 (610x460), M9, M13, M17, M18-22, M24-26, M27-31, M32-36, up to  M70 corrugated Moulds
  • Ingot Weight 3.5 MT to 70 MT
  • Load Cell to monitor Rate of Liquid Metal Rise
  • Argon / Nitrogen Shrouding with failure Alarm System
  • Ingot casting under vacuum provided for certain sizes
...more
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Electro Slag Re-Melting

Ball Bearing
  • Capacity 250 MT / Month
  • Supplied by INTECO, Austria
  • Plant Type  Fixed Collar Copper Mould with retractable base Plate
  • Single Column Automatic Electrode Change
  • Transformer Capacity 1.5 MVA
  • Ingot Sizes 335 mm SQR, 420 mm, 640 mm, 810 mm DIA
  • Maximum Ingot Length 4.5 Meters and Ingot weight 17 tons
  • Argon / Nitrogen shrouding
  • Pre Fused CaF3 ELH Type Slag
  • Continuous Aluminum Deoxidation
  • End Application- Nuclear,Aerospace,PowerGen,Defence and Engineering applications
...more
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Twenty Two Inch Rolling Mill

Ball Bearing
  • 550 mm DIA 3 High Twin stand Rolling Mill
  • Manufactured  by  SSS Engg India Ltd
  • Continuous Oxygen monitoring system supplied by Raskin India
  • Automatic Trough Tilter & Grip Tilter from H & K, India
  • Descaler
  • Hot Circular Saw
  • Size Range 75 mm to 200 mm Rounds & 80 to 165 mm RCS
  • Sizes from 20- 85mm dia; RCS and flats can be supplied by rolling billets/blooms at approved vendors.
...more
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Blooming Mill

Ball Bearing
  • 925mm 2 High Reversible Mill
  • Manufactured  by  Morgardshamer  Sweden
  • Walking Beam Furnace,  35 MT / Hour, from Hypertherm Furnaces    
    (Operation fully automatic with Material Tracking System provided by Vega)
  • Continuous Oxygen monitoring system supplied by Raskin India
  • 40 MT Batch type Soaking Pit Furnaces (2 nos) for heating ingots of weight  5 MT
  • Mill equipped with Manipulator, Straightener & Tong Tilter
  • Descaler
  • Size Range up to 200 mm Rounds & 340 mm RCS
...more
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Finishing Facilities

Ball Bearing
Heat Treatment :

Bogie hearth Oil Fired Annealing Furnace

  - 1 nos of 15 MT batch size
  - 1 no 30 MT batch size

Bogie hearth Electric Annealing Furnaces

  - 2 nos of 15 MT batch size


Conditioning :
  • Shot blasting machine
  • Swing Frame Grinders
  • Band saw – 10 nos (20 mm to 400 mm dia)
  • Roller straighteners – 3 nos (upto 125 mm dia)
  • Press straightnener – 1 no (upto 170 RCS)
  • Magnetic Particle Inspection Machines – 7 nos
...more
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Bright Bar Unit

Ball Bearing
This is a state-of-the-art finishing facility comprising of composite coil to bright bar finishing line having in-line Eddy Current Testing Facility.

  • Coil to Coil Line : Peeling
  • Coil to Bar Line : Peeling and centerless griding
  • Drawing Line : Shot Blasting & Cold Drawing
  • Centerless Grinders
  • Coil Annealing Furnace with Inert Atmosphere
  • Input Range : Finish Sizes 5.32 mm to 18 mm Dia
  • 400 tones per month
  • Surface Inspection : Eddy Current Testing
...more
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Gmap

Kalyani Carpenter Special Steels Limited survey 72.73,
Pune-410036, Maharashtra, India

Dilip Patil ( owner )
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