Kimaya Engineers

Thane, Maharashtra
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Company Factsheet

Nature of Business
Exporter

Year of Establishment
1981

GST No.
27AAEFK2830J1ZD

Manufacturer of hardened alloy steel dies.

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Products & Services

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15 Tons Manual Laboratory Press (Table Top)

Ball Bearing



Features :-

* Table-top Model
* Compact & elegant design with safety screens
* Smooth, simple & effortless operation
* Powder-coated surface finish
* Pressure Gauge calibrated in Tons & Kg/sq. cm.
with Calibration & Traceability Certificate for customer's ISO requirements.
* Excellent quality seals provide a leak-proof system
* All contact parts hardened & hard-chrome plated

Technical Data :-

Max. Capacity : 15 Tons.
Max. Ram Stroke : 15 mm.
Max. Working Pressure : 190 Kg/sq. cm.
Max. Daylight : 90 mm
Usable Platen Size : 100 mm dia.
Overall Dimensions : 300 L X 270 D X 425 H (mm).
Overall Weight : 50 Kgs.

Notes :-
¤ For 15 Tons Semi-Automatic Laboratory Press, please refer to Motorized Presses Section.

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15 Tons Manual Laboratory Press (Column Type) 15 Tons Manual Lab

Ball Bearing

Evacuable KBr Die Set is used to form pellets/circular discs for IR- FTIR Solid Sampling /Analytical Purpose. Most commonly used die is of 13 mm dia. pellet size. 13 mm KBr Die consists of a two-piece outer die, tungsten carbide mirror finished punches (anvils), pusher rod and pellet removal ring. Die is fitted with a nozzle for evacuation ( if required ). The die is manufactured from hardened stainless steel and can be easily dismantled for cleaning purposes . The entire set is enclosed in a velvetted teak-wood box , for safety and durability.

Notes
(1) Each part is separately available for replacement
(2) Tungsten Carbide is brittle in nature & is not guaranteed against breakage.
(3) Spare punches, pushers are sold in pairs only.

Dies are also availablhttp://www.kimayaengineers.com/xrf_sample_preperation_analysis.htme in the sizes :-
6 mm, 8 mm, 10 mm, 15 mm, 20 mm, 25 mm, 30 mm, 37 mm, 40 mm.
(Pls. refer to Hardened Alloy Steel Dies in Product Section)

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25 Tons Manual Lab Press (Table-Top)

Ball Bearing

Features
* Table-top Model
* Compact & sturdy design
* Side Plate Construction integral with hydraulic cylinder
* Pump is kept on one side for easy operation
* Press mounted on a broad base for stability
* Calibrated pressure gauge & high pressure seals
* Safety mechanisms to prevent excessive ram stroke & excessive pressure.

Technical Data
Max. Capacity : 25 Tons
Max. Ram Stroke : 50 mm
Max. Daylight : 120mm
Max. Working Pressure : 260 Kg/sq.cm.
Usable Platen Size : 110 mm dia.
Overall Dimensions : 350 L X 530 D X 630 H (mm).
Overall Weight : 90 Kgs.

Notes
For 25 Tons Semi-Automatic Lab. Press, please refer to Motorized Presses Section.

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30 Tons Manual Lab Press (Column Type)

Ball Bearing

Features

* 2-column model with stand
* Heavy duty construction
* Double-action pump for ease of operation
* Safety mechanism to prevent excessive ram stroke
* Pressure relief valve to safeguard against applying excessive pressure
* Epoxy-coated surface finish
* Calibrated pressure gauge & high pressure seals

Technical Data

Max. Capacity : 30 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 170 Kg/sq.cm.
Max. Daylight : 120 mm
Usable Platen Size : 150 X 150 mm
Overall Dimensions : 750 L X 750 D X 1200 H (mm)
Overall Weight : 150 Kgs

Notes
For 30 Tons Semi-Automatic Press, please refer to Motorized Presses Section.

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40 Tons Manual Lab Press (Column Type)

Ball Bearing

Features

* 4-column model with stand
* Robust construction with hardened pistons & valves
* Double-displacement pump
* Single-acting, self-returning cylinder
* Suitable cylinder diameter to facilitate easy pumping
* High pressure tubing & seals
* In-built safety features ensure smooth operations

Technical Data

Max. Capacity : 40 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 160 Kg/sq.cm.
Max. Daylight : 120 mm
Usable Platen Size : 150 X 150 mm
Overall Dimensions : 900 L X 900 D X 1200 H (mm).
Overall Weight : 250 Kgs.

Notes
For 40 Tons Automatic Press, please refer to Motorised Presses Section.

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40 Mm Die Set (For Pressing Samples In Reusable Steel Rings)

Ball Bearing



This Die Set was developed to overcome the limitations of using Aluminium cups. The problems of high long-run cost of Aluminium cups , disposal of cups & wastage of valuable sample powder pressed in the cups can be easily solved by using this die set.

The Die Set is used for pressing powder samples in 40 mm re-usable steel rings. It consist of cylindrical punch, sleeve, springs, adapter, bottom plate & ring removal punch. The die set is made of hardened stainless steel and die parts have a close tolerance.
The Die can be subjected to a Max. Load of 40 Tons.

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Manual Lab Press 15 Tons (Table Top & Column Type)

Ball Bearing

Features :-

* Table-top model & column type model
* Heating by electric heaters
* Thermocouple for temperature sensing
* PID Temperature Controller for controlling Platen temperature
* Imported insulation sheets for heat insulation
* Made to order Control Panel

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Heating & Cooling Type Manual Lab Press 20 Tons

Ball Bearing

 


Features

* Compact Table-top model & sturdy column type model
* Heating by electric heaters & Cooling by chilled water
* Unique design of heating & cooling platens for positioning of heaters & for chilled water circulation.
* Temperature sensing by Thermocouple
* PID Temperature Controller for controlling Platen temperature
* High Quality Insulation Sheets for Heat Insulation.
* Stand-alone Control Panel for housing system controls

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Hardened Alloy Steel Dies For Powder Compaction

Ball Bearing

We regularly manufacture dies made from Hardened Alloy Steel for all Powder Compaction Applications. These Dies are used to form circular pellets for IR/ FTIR / XRF Solid Sampling.

Hardened Alloy Steel Dies are preferred for all applications where use of tungsten carbide is not essential. Tungsten Carbide is not only a costly material but is also brittle in nature. Parts made from tungsten carbide have to be handled with extreme care.

Dies made from Hardened Alloy Steel achieve a high hardness & hence take high pressure. Also, this material is corrosion resistant. Each die consists of two piece outer die body, punches (anvils), pusher rod & pellet removal ring. Die is fitted with a vacuum nozzle for evacuation (if requires). Both punches (anvils) have one face mirror finished, which ensures excellent surface finish of pellets.

Die can be easily dismantled for cleaning purposes. The entire set is enclosed in a velvetted teakwood box for safety & durability.

Dies are available in the sizes 6mm, 8mm, 10 mm, 13 mm, 15 mm, 20 mm, 25 mm, 30mm, 37mm, 40mm. The maximum load which each die can bear varies with reference to the internal diameter of each die.

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Tungsten Carbide Dies For Powder Compaction

Ball Bearing

For certain specific applications, dies made from tungsten carbide are preferred over those made from hardened alloy steel. Tungsten carbide has very high compressive strength & hence can take high pressure. Each Die consists of outer die body, punches ( anvils), pusher rod & pellet removal ring. Carbide Punches (anvils) with mirror finished surface produce pellets (discs) with excellent surface finish. Most commonly used sizes are :- 10 mm, 13 mm, 20 mm & 25 mm.

Carbide dies normally required by our customers are of the following types :-

(1) Complete Carbide Dies - all parts of Tungsten Carbide
(2) Die Body with inner lining of carbide & outer casing of hardened steel. Punches & Pusher rod are made of hardened steel.
(3) Die body of hardened steel. Punches & pusher rod are made of carbide.

The dies can be subjected to a maximum load of 25 Tons, depending upon desired pellet diameter.

Note
Tungsten Carbide being brittle in nature, is not guaranteed against breakage. Hence, it should be handled with utmost care.

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Lab Presses & Toolings For Cosmetic Powder Pressing

Ball Bearing

 

Our equipments are also used in cosmetics industry, Lab. Cosmetic Powder Presses & Toolings are required for pressing of various cosmetic powders for Face Powder Compacts, Eye Shadow, Blush-on Etc.

We mainly supply laboratory size manual machines for low cost production. Pressure can be read on a mechanical gauge and pressure controller facility can also be provided if required.

We also manufacture toolings for different sizes of godets and containers such as round, square, rectangular etc. Different toolings can be used with the same Powder Press.

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Hydraulic Pinching Tool

Hydraulic tube pinching tool is used to separate linac tube from vacuum pumping system. Its function is to pinch copper tube of ¾ inch dia. & wall thickness of 2.5 mm. Hydraulic Pinching Tool comprises of hand pump, 3 meter long flexible hose pipe, pressure gauge & hydraulic cylinder with pinching jaws. Capacity of Hand Pump is 10,000 PSI. Pressure Gauge is provided to know at what pressure pinching is taking place. Jaws have proper rounding such that pinching results in vacuum tight joint after pinch off. Pinching takes place at the pressure of 8,000 PSI.

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Slit Flow Tester & Angle Of Repose Apparatus

Slit Flow Tester is used for studying the flow properties of free flowing powders such as pure terephthalic acid (PTA) powder. The sample is introduced into a hopper with a motorized door. This door rises allowing the powder to flow through it. The width of the slit when 100 gms. of powder has flowed through, is measured using a load cell. The experiment is repeated 20 times & average width is calculated. This average width determines the flow property of the sample powder.

Study of flow properties of free flowing powders such as PTA is also carried out by means of Angle of Repose Apparatus. This apparatus is used for the purpose of determining the angle of repose of sample powder. A sample is poured through the apparatus in a controlled manner onto a vertical plate. The vertical height & horizontal distance of the resultant semi-cone of powder are used to calculate the angle of repose. This method is capable of measuring angles of repose from 31 degrees to 43 degrees. The latter corresponds to the worst flowing powder which will flow freely through the apparatus.

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40 Mm Die Set (For Pressing Samples In Aluminium Cups)

Ball Bearing

This Die Set is used for pressing powder samples in 40 mm dia. Aluminium Cups. It consists of cylindrical punch, adapter, bottom plate & sample removal ring. All die parts are made of hardened & ground stainless steel. Cylindrical Punch has a smooth mirror-finished surface to obtain excellent sample quality.

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15 Tons Semi-Automatic Press (Table Top) - Higher End Model

Ball Bearing

Features :

* Compact design and easy to operate electrical controls with Pressing and Ejection cycle
* Pressing Cycle has both Auto and Manual modes whereas Ejection cycle has only Manual (Inching) mode
* Steady pressure building and controlled release ensures better pellet quality.
* Desired Pressure is set on manual pressure switch & actual pressure indicated
by made to order Glycerin filled pressure gauge (indicator)
* Pressure hold time can be set on the timer provided on the front panel
* Settable parameters :- pressure, hold time & ram retracting time.
* Safety mechanisms to avoid over pressure and excessive ram stroke
* Transparent Polycarbonate safety guard has been provided in the area of operation.
* Emergency Stop Button to cut-off electrical supply (if required)
* Reputed MCB, overload relay & relay contactors are included in the Control-Panel for electrical safety
* Press is enclosed in a powder coated metallic cover, which is easily removable for maintenance purpose.

Technical Data
Max. Capacity : 15 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 135 Kg/sq.cm.
Max. Daylight : 120 mm
Platen Size : 110 mm dia.
Overall dimensions : 400 L X 470 D X 560 H mm.
Overall weight : 125 kgs.
Electric Supply : 230 V AC Mains

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25 Tons Semi-Automatic Press (Table Top) - Higher End Model

Ball Bearing

Features : Similar to (1) above

Technical Data
Max. Capacity : 25 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 165 Kg/sq.cm.
Max. Daylight : 120 mm
Usable Platen Size : 110 mm dia.
Overall dimensions : 440 L X 510 D X 650 H mm
Overall weight : 150 Kgs.
Electric Supply : 230 V AC Mains

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30 Tons Semi- Automatic Press (Table Top) - Economy Model

Ball Bearing

Features :
* Compact design and simple operation with minimum electrical controls
* Hand lever operated Ball Valve and Check Valve mechanism used instead of costly Solenoid operated DC Valve
and Pilot operated Non Return Valve
* Two cycles of operation : Pressing Cycle and Ejection Cycle
* Pressing cycle has both Auto & Manual modes whereas Ejection Cycle has only Manual (Inching) mode
* Desired pressure is set on manual pressure switch and actual pressure indicated by simple pressure gauge (Indicator)
* Settable Parameter :- compaction pressure. No timer for setting pressure hold time
* Safety mechanisms provided to avoid over pressure and excessive ram stroke

Technical Data
Max. Capacity : 30 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 195 Kg/sq.cm.
Max. Daylight : 120 mm
Usable Platen Size : 110 mm dia.
Overall dimensions : 440 L X 510 D X 650 H mm
Overall Weight : 125 Kgs.
Electric Supply : 230 V AC Mains

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40 Tons Semi-Automatic Press (Table Top) - Higher End Model

Ball Bearing

Features - similar to (1) above

Technical Data
Max. Capacity : 40 Tons
Max. Ram Stroke : 50 mm
Max. Working Pressure : 200 Kg/sq.cm.
Max. Daylight : 120 mm
Usable Platen Size : 110 mm dia.
Overall dimensions : 460 L X 510 D X 650 H mm
Overall Weight : 200 Kgs.
Electric Supply : 230 V AC Mains

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15 Tons Semi Automatic Press (Column Type)

Ball Bearing

Features
* 2-column press unit & compact control unit
* Ease of operation
* Auto/Manual selector switch
* Press functioning by Programmable Logic Controls
* PLC Unit consists of CPU, Analog Input & Display Unit
* Settable parameters :- clamp pressure & hold time
* Pressure sensing by Pressure Transducer & indicated on Display Unit as well as on pressure gauge
* Manual Gate with safety switch
* Two anti-tie-down push buttons for operator safety.
* Sensor to sense ram home position.

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40 Tons Automatic Press (Stand-Alone)

Ball Bearing

Features
* Heavy-duty box-type design
* Double-acting, up stroking press to mould samples in Aluminium cups or re-usable stainless steel rings
* PLC driven cycle - Pressing & Ejection
* PLC Unit consists of CPU, Analog Input & Display Unit
* Auto / Manual Mode Selection
* Programmable parameters :- forward pressure, hold time, ram retracting time& ejection pressure.
* Pressure sensing by Pressure Transducer & indicated on Display Unit & on pressure gauge
* Glycerine filled pressure gauge
* Proximity switch to sense closed position of press arm
* Reputed MCB, overload relay & relay contactors are included in the
Control Panel for electrical safety

Technical Data
Max. Capacity : 40 Tons
Max. Ram Stroke : 150 mm
Max. Working Pressure : 300 Kg/sq.cm.
Desired size of sample : 40 mm dia.
Overall dimensions : 750 L X 900 D X 1200 H mm
Overall Weight : 300 Kgs.
Electric Supply : 440 V AC Mains (3 Phase)

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Round & Square Shaped Dies For Polymer Film Making

Ball Bearing

Round & square shaped dies are manufactured by us for moulding of polymers such as HDPE, LDPE, PP into thin films, sheets and round pellets. In case where a range of films/sheets having different thicknesses are to be obtained using the same die, we provide adequate spacers to achieve the end result. Samples are prepared by applying pressure & heat simultaneously.

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Break - Point Tester

Break-point tester is used for checking the breaking-point pressure of ceramic components as well as those made from similar brittle materials. The Item which is to be tested for break-strength is placed in the cavity of die plate & hydraulic pressure is applied. The specially designed pressure indicator has 2 pointers, one of which shows the exact pressure applied on the ceramic balls at the time of breaking.

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Kimaya Engineers B - 12, Digvijay Estate No. 2, Pokhran Road, No. 1, P. O. J. K. Gram, Upvan, Thane West,
Thane-400606, Maharashtra, India

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Arun Kale ( Manager )
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