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Keje Thermoweld Equipments Pvt. Ltd.

Bhosari, Pune, Maharashtra

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Resistance Heating Equipment

Offering you a complete choice of products which include TMG / V-25 Metal Gathering Machine, Horizontal Metal Gathering Machine For Torsion Bar, Metal Gathering Machine Vertically Downwards, TMG / V - 50 Metal Gathering Machine, TMG / H - 50 Metal Gathering Machine and TMG / H - 100 Metal Gathering Machine.

TMG / V-25 Metal Gathering Machine
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Body MaterialMIld Steel
BrandKeje Thermoweld
Usage/ApplicationIndustrial / Personal
Country of OriginMade in India
Heat Rating of Machine25 KVA
Bar Range Optimum From To9-18 mm
Normal Bar length clamped6 mm
Maximum Upsetting Strok150 mm
Maximum upsetting Sylinder Force3 Tons

Machines are offered for variety of applications for pressure-tight and contineous TMG / V - 25 Metal Gathering Machine.

Introduction :

  • Kejetherm metal gathering machine is fully hydraulically operated with resistance heater.

Principle of operation :
  • Metal gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

Advantages:
  • By employing metal gathering many of the well known technical limitations and disadvantages of mechanical upsetting can be overcomed
  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. No longer applies. The modern engine valve has an upset length of up to 20 x dia. And lengths of upto 40 x dia. Are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistent heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged

 

Technical information of metal gathering machine

Model

 

TMG/V-25

TMG/V-50

TMG/H-50

TMG/H-100

Heat Rating of Machine

KVA

25

50

100

Bar range optimum from to

mm

9-18

12-24

20-40

Normal Bar length clamped

mm

6

10

12

Maximum upsetting strok

mm

150

200

300

500

Maximum upsetting cylinder force

tons

3

8

12



Application :
  • Typical electro-upset parts rear axle shaft
  • Drive shaft or torsion bar
  • Engine valve
  • Pinion gear
  • Tie-rod end
  • Selector fork

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Horizontal Metal Gathering Machine For Torsion Bar
  • Horizontal Metal Gathering Machine For Torsion Bar
  • Horizontal Metal Gathering Machine For Torsion Bar
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Horizontal Metal Gathering Machine For Torsion Bar

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Minimum Order Quantity: 1 Unit

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Body MaterialMild Steel
BrandKeje Thermoweld
Finishing TypeColor Coated
Usage/ApplicationIndustrial / Personal
Country of OriginMade in India
Rated Input Power150 Kva
Hydraulic PressureUp To 150 Tons

Torsion Bars:

  • Comprises of metal gathering (upto 150 Kva) and forging in horizontal hydraulic press upto 150 tons and can handle basic diameter upto 40 mm alongwith clamping and upsetting dies/punches

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Metal Gathering Machine Vertically Downwards
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Body MaterialMild Steel
BrandKeje Thermoweld
Finishing TypePolished
Usage/ApplicationIndustrial
Country of OriginMade in India
Power150 Kva
Holding TypeVertical

Other Details:
  • Tmg-V(D) -150 Kva Heavy Duty Vertically Down Holdings As Jobs Are Heavy For Auto Components And Bolts For Ship.

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TMG / V - 50 Metal Gathering Machine
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Body MaterialMild Steel
BrandKeje Thermoweld
Usage/ApplicationIndustrial / Personal
Country of OriginMade in India
Heat Rating of Machine50 Kva
Bar Range Optimum From To12-24 mm
Normal Bar length clamped10 mm
Maximum Upsetting strok200 mm
Maximum Upsetting Cylinder force8 Tons

Machines are offered for variety of applications for pressure-tight and contineous TMG / V - 50 Metal Gathering Machine.

Introduction :

  • Kejetherm metal gathering machine is fully hydraulically operated with resistance heater.

Principle of operation :
  • Metal gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

Advantages:
  • By employing metal gathering many of the well known technical limitations and disadvantages of mechanical upsetting can be overcomed
  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. No longer applies. The modern engine valve has an upset length of up to 20 x dia. And lengths of upto 40 x dia. Are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistent heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged

 

Technical information of metal gathering machine

Model

 

TMG/V-25

TMG/V-50

TMG/H-50

TMG/H-100

Heat Rating of Machine

KVA

25

50

100

Bar range optimum from to

mm

9-18

12-24

20-40

Normal Bar length clamped

mm

6

10

12

Maximum upsetting strok

mm

150

200

300

500

Maximum upsetting cylinder force

tons

3

8

12



Application :
  • Typical electro-upset parts rear axle shaft
  • Drive shaft or torsion bar
  • Engine valve
  • Pinion gear
  • Tie-rod end
  • Selector fork

View Complete Details

Yes, I am interested!

TMG / H - 50 Metal Gathering Machine
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Body MaterialMild Steel
BrandKeje Thermoweld
Usage/ApplicationIndustrial / Personal
Country of OriginMade in India
Maximum Upsetting Strok300 mm
Normal Bar length clamped10 mm
Bar Range Optimum From to12-24 mm
Heat Rating of Machine50 KVA
Maximum Upsetting Cylinder force8 Tons

Machines are offered for variety of applications for pressure-tight and contineous TMG / H - 50 Metal Gathering Machine.

Introduction :

  • Kejetherm metal gathering machine is fully hydraulically operated with resistance heater.

Principle of operation :
  • Metal gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

Advantages:
  • By employing metal gathering many of the well known technical limitations and disadvantages of mechanical upsetting can be overcomed
  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. No longer applies. The modern engine valve has an upset length of up to 20 x dia. And lengths of upto 40 x dia. Are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistent heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged

 

Technical information of metal gathering machine

Model

 

TMG/V-25

TMG/V-50

TMG/H-50

TMG/H-100

Heat Rating of Machine

KVA

25

50

100

Bar range optimum from to

mm

9-18

12-24

20-40

Normal Bar length clamped

mm

6

10

12

Maximum upsetting strok

mm

150

200

300

500

Maximum upsetting cylinder force

tons

3

8

12



Application :
  • Typical electro-upset parts rear axle shaft
  • Drive shaft or torsion bar
  • Engine valve
  • Pinion gear
  • Tie-rod end
  • Selector fork

View Complete Details

Yes, I am interested!

TMG / H - 100 Metal Gathering Machine
Interested in this product?
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Body MaterialMild Steel
BrandKeje Thermoweld
Usage/ApplicationIndustrial / Personal
Country of OriginMade in India
Heat Rating of Machine100 KVA
Bar Range Optimum From To20-40 mm
Normal Bar Length Clamped12 mm
Maximum Upsetting Strok500 mm
Maximum Upsetting Cylinder force12 Tons

Machines are offered for variety of applications for pressure-tight and contineous TMG / H - 100 Metal Gathering Machine.

Introduction :

  • Kejetherm metal gathering machine is fully hydraulically operated with resistance heater.

Principle of operation :
  • Metal gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

Advantages:
  • By employing metal gathering many of the well known technical limitations and disadvantages of mechanical upsetting can be overcomed
  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. No longer applies. The modern engine valve has an upset length of up to 20 x dia. And lengths of upto 40 x dia. Are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistent heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged

 

Technical information of metal gathering machine

Model

 

TMG/V-25

TMG/V-50

TMG/H-50

TMG/H-100

Heat Rating of Machine

KVA

25

50

100

Bar range optimum from to

mm

9-18

12-24

20-40

Normal Bar length clamped

mm

6

10

12

Maximum upsetting strok

mm

150

200

300

500

Maximum upsetting cylinder force

tons

3

8

12



Application :
  • Typical electro-upset parts rear axle shaft
  • Drive shaft or torsion bar
  • Engine valve
  • Pinion gear
  • Tie-rod end
  • Selector fork

View Complete Details

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Spot Welder For Filter Bags
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Rated Input Power35 Kva
Usage/ApplicationIndustrial / Personal
BrandKeje Thermoweld
Suitable For Welding Rod2-3mm
MaterialMild Steel
Voltage415 V
Automation GradeSemi-Automatic
Country of OriginMade in India

Description:

  • Lot of Automobile components , Engineering hardware, white goods require to be spot welded.
  • Multi spot welding machine is a composite technology machine to achieve higher production.
  • One of the methods employ common transformer and welding in sequence one after another spot welding. It helps restrict connected power load.
  • Similarly a higher transformer capacity is installed and no. of spot welding takes place simultaneously to further boost the production.
  • The cage welding machine is one of the application in enviro industry to manufacturer wire filters(cages)
  • It consists of feeding the , straight wires into the wire holders, wire rings (predetermined quantity) are placed in the centre limb.
  • Initiating the cycle makes pair of electrode come down and weld two joints at a time. In sequence all the joints are welded. The power source (transformer) of smaller capacity (usually 30/ 50 KVA) is installed.
  • The auto function makes cage more out by predetermined pitch by pneumatic cylinder.

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Electric Upsetter Machine
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MaterialMild Steel
Usage/ApplicationIndustrial / Commercial
Automation GradeSemi-Automatic
Frequency50 Hz
Surface TreatmentColour Coated
PhaseSingle
Country of OriginMade in India
Heat Rating of Machine25 KVA
Maximum Upsetting Strok150 mm

Introduction:

Electric Upsetter Machine is fully hydraulically operated with Resistance Heater.

Principle of Operation

Metal Gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. no longer applies. The modern engine valve has an upset length of up to 20 x dia. and lengths of upto 40 x dia. are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistant heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged.
Technical Information of Metal Gathering Machine
MODEL TMG/V-25 TMG/V-50 TMG/H-50 TMG/H-100
Heat Rating of Machine KVA 25 50 100
Bar range optimum from to mm 9-18 12-24 20-40
Normal Bar length clamped mm 6 10 12
Maximum upsetting strok mm 150 200 300 500
Maximum upsetting cylinder force tons 3 8 12

Application:

Typical Electro-upset Parts Rear axle shaft

Drive shaft or torsion bar

Engine valve

Pinion gear

Tie-rod end

Selector fork

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Continuous Wire Heater
  • Continuous Wire Heater
  • Continuous Wire Heater
  • Continuous Wire Heater
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Continuous Wire Heater

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Voltage415 V
Power50 Kva
Is It PortablePortable
Country of OriginMade in India
PhaseSingle
MaterialMild Steel
Packaging TypeWooden Box

Continuous Wire Heater 50 Kva Generally Available With Straightening . Pre Heating For Bolt Heating / Nut Headings Upto 16 Mm Wire Dia.

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TBH - 25 Resistance Heating Machines
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Voltage415V
Country of OriginMade in India
Input power at Max. current25 KVA
Switch Fuse80 A
Current Taps6 No.
Duty Cycle100 %
PhaseSingle

Our company holds immense experience in this domain and is involved in offering wide assortment of TBH - 25 Resistance Heating Machines.

Introduction:

  • The electric resistance heating is the least expensive way to change electricity into heat in any metallic object. In a furnace, the entire furnace has to be heated, the elements have to be heated, which in-turn many times heat a muffle which in turn heats the part in which heat is desired. Resistance heating is a more direct method of producing heat only in the object in which heat is needed.

Application:
  • Just a few of the applications would be; wire drawing, extruding, warm or hot heading, brazing, forging, upsetting, roll parts, heat treating, heating strip stock for shearing, for forming, drawing and rolling, soldering and general purpose heating.

Technical Specifications:

Primary/ power supply

Model

Units

TBH-25

TBH-50

TBH-100

TBH-250

Supply Voltage at 1 ph. 50 Hz

V

415

415

415

415

Input power at Max. current

KVA

25

50

100

250

Switch fuse

A

80

150

300

650

Current taps

No.

6

6

8

8

Duty cycle

%

100

100

100

100



Advantages:
  • Lower energy consumption.
  • Immediate start of heating operation.
  • Low scale formation.
  • No decarburization of the skin.
  • Good soaking of the bars.
  • Compact design, smaller outer dimensions.
  • No foundations required.
  • Shorter heating times with high temperature precision.
  • No pollution

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Electrical Upsetting Machine
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BrandKeje Thermoweld
UsageIndustrial
Capacity (Kva)15 Kva
Frequency50 Hz
Voltage (V)415 V
Country of OriginMade in India

Machines are offered for variety of applications for pressure-tight and contineous Electrical Upsetting Machine.

Introduction :

  • Kejetherm metal gathering machine is fully hydraulically operated with resistance heater.

Principle of operation :
  • Metal gathering operation consists of heating the part of the job and pushing the remaining cold material of the job into hot zone till the required metal gathering takes place.

Advantages:
  • By employing metal gathering many of the well known technical limitations and disadvantages of mechanical upsetting can be overcomed
  • Simultaneous heating and forming in one machine.
  • Almost unlimited gather in one operation. The mechanical upsetting limitation of about 3 x dia. No longer applies. The modern engine valve has an upset length of up to 20 x dia. And lengths of upto 40 x dia. Are commonly electro-upset.
  • No longitudinal flash is formed such as is unavoidable in a split-die mechanical upsettler.
  • No waste of heating energy or material. Outside of the upset volume can be precisely controlled to allow subsequent, "flashless" forging in closed dies.
  • Always ready for instant use, no warm up period.
  • Energy efficient, about 0.35 - 0.40 kwh / kg.
  • Minimal scaling because of simultaneous heating and gathering. Improved die life in subsequent forging operations.
  • No environmental pollution by emission of heat, fume or exhaust gas.
  • Free upsets can be finished forged without re-heating and so save time and energy.
  • Consistent heating temperature through the use of thyristor control.
  • Optimal grainflow and fault free surface. The unheated bar length remains unchanged

 

Technical information of metal gathering machine

Model

 

TMG/V-25

TMG/V-50

TMG/H-50

TMG/H-100

Heat Rating of Machine

KVA

25

50

100

Bar range optimum from to

mm

9-18

12-24

20-40

Normal Bar length clamped

mm

6

10

12

Maximum upsetting strok

mm

150

200

300

500

Maximum upsetting cylinder force

tons

3

8

12

View Complete Details

Yes, I am interested!
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