Kiran Techno Services Private Limited

A grain based distillery and ENA plant is a facility that produces ethanol, rectified spirit (RS), and extra neutral alcohol (ENA) from grains like maize, broken rice, sorghum, bajra, and jowar. 

How it works

·         Starch liquefaction

The first step in the fermentation process is to break down starch into shorter glucose chains called dextrins. This is done by heating the starch to 150°C, a process called gelatinization. 

·         Yeast propagation

Active dry yeast is inoculated into sterilized mash in water cooled vessels to prepare yeast seed material. 

·         Fermentation

The yeast seed material is transferred to pre-fermentors, then to main fermenters. 

Benefits of grain-based distilleries 

·         They require less water than molasses-based distilleries.

·         They can conserve energy and maximize production by using vacuum or multi-pressure distillation techniques.

·         They can use local raw materials during the crop season.

Additional Information:

• Item Code: KGKTSGBDAEP000054
• Production Capacity: 100 KLPD to 5000 KLPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A bio-CNG plant converts organic waste (like food waste, agricultural residue, or municipal waste) into compressed biogas (Bio-CNG), a clean, renewable fuel. This process uses anaerobic digestion to produce biogas, which is then purified to remove impurities and compressed into Bio-CNG. Bio-CNG serves as a sustainable alternative to fossil fuels for transportation, cooking, and electricity generation, while the process also yields organic fertilizer as a beneficial by-product. 

How a Bio-CNG Plant Works

1.    Feedstock Preparation: Organic waste materials such as agricultural waste, food and kitchen waste, and animal waste are collected and prepared.

2.    Anaerobic Digestion: The prepared biomass is fed into an anaerobic digester, where microorganisms break it down in the absence of oxygen, producing raw biogas.

3.    Biogas Purification: The raw biogas is then processed through dehumidification and refrigeration to remove water vapors and other impurities.

4.    Compression: The purified biogas, now called compressed biogas (CBG) or Bio-CNG, is compressed for storage and transportation.

5.    By-product Generation: Organic fertilizer is produced as a by-product, which can be used to enhance soil fertility in agriculture. 

Key Applications

·         Transportation:Bio-CNG is used as a clean automotive fuel for vehicles, including buses and tractors. 

·         Cooking:It can be used for household cooking purposes. 

·         Electricity and Heating:Bio-CNG also finds application in electricity generation and industrial heating. 

Environmental and Economic Benefits

·         Waste Management:Converts organic waste into a valuable resource, addressing waste disposal problems. 

·         Energy Security:Provides a renewable, sustainable energy source, reducing reliance on fossil fuels. 

·         Reduced Emissions:Offers a cleaner, carbon-neutral fuel that helps curb air pollution and greenhouse gas emissions. 

·         Agricultural Benefits:The organic fertilizer by-product improves soil fertility. 

·         Economic Opportunities:Creates jobs in the green energy sector. 

Additional Information:

• Item Code: KGKTSBCP0000908127
• Production Capacity: 3 TPD to 500 TPD
• Delivery Time: 12 Months to 24 Months
• Packaging Details: Standard

A biomethane plant uses anaerobic digestion to break down organic waste into biogas, which is then purified to produce biomethane (renewable natural gas). This sustainable energy source can be used in the same infrastructure as fossil natural gas, contributing to decarbonization and energy security by replacing fossil fuels with a renewable alternative that also provides a nutrient-rich fertilizer byproduct.  

How a Biomethane Plant Works

1.    Pre-treatment: 

Organic materials like agricultural waste, food scraps, sewage sludge, and municipal waste are collected and may undergo pre-treatment to remove contaminants. 

2.      Anaerobic Digestion: 

The organic matter is fed into sealed tanks, where microorganisms break it down in the absence of oxygen. This process produces biogas, a mixture primarily of methane (CH₄) and carbon dioxide (CO₂). 

3.      Biogas Purification (Upgrading): 

The raw biogas is cleaned to remove impurities such as CO₂, hydrogen sulfide, and water. Technologies like membrane separation or chemical scrubbing are used to achieve high-purity biomethane. 

4.      Biomethane Utilization: 

The purified biomethane is a renewable gas that can be directly injected into the natural gas grid or used as a fuel in electricity, heat, and transport. 

5.      Digestates (By-product): 

The material left over from the digestion process is a nutrient-rich digestate that can be processed into a valuable organic fertilizer for agriculture. 

This video explains the process of biomethane production:

Benefits and Applications

·         Sustainability: 

Reduces reliance on fossil fuels, lowers CO₂ emissions, and promotes a circular economy by transforming waste into energy. 

·         Waste Management: 

Provides a sustainable alternative to traditional waste treatment methods by utilizing organic waste. 

·         Energy Security: 

Enhances energy independence by providing a domestic, renewable source of gas. 

Additional Information:

• Item Code: KGKTSBMP000025
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A biogas production plant uses anaerobic digestion (microbial breakdown of organic matter in the absence of oxygen) to convert organic waste like animal manure, food scraps, and agricultural waste into a combustible gas (biogas), primarily composed of methane and carbon dioxide, and a nutrient-rich liquid or solid digestate (fertilizer). A typical plant consists of a mixing tank, an inlet, a digester (fermentation chamber), a gas holder for storage, an outlet for digested material, and a gas pipeline to a point of use for heating, cooking, or power generation.  

Components of a Biogas Plant

·         Mixing Tank: Where the organic waste (feedstock) is mixed with water to create a homogeneous slurry. 

·         Inlet Pipe: The slurry is fed into the digester through this pipe. 

·         Digester/Fermentation Chamber: This is the core component where anaerobic microorganisms break down the organic material, producing biogas. 

·         Gas Holder/Storage Dome: A tank or membrane that collects and stores the produced biogas. 

·         Outlet Pipe/Tank: Used to remove the digested slurry from the digester. 

·         Gas Pipeline: Transports the biogas to the application, such as a stove, generator, or vehicle fuel system. 

The Process

1.    Feedstock Preparation: 

Organic waste materials are collected and mixed with water to form a slurry. 

2.      Anaerobic Digestion: 

The slurry is introduced into the digester, where anaerobic bacteria digest the organic matter in an oxygen-free environment. 

3.      Gas Collection: 

The biogas produced is stored in the gas holder. 

4.      Digestate Removal: 

The spent or digested slurry is removed from the digester and can be used as a natural fertilizer. 

5.      Gas Utilization: 

The biogas is transported through a pipeline for use as a fuel for thermal applications (like cooking and heating) or to generate electricity. 

Additional Information:

• Item Code: KGKTSBGP000045
• Production Capacity: 3 TPD to 500 TPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A biogas to bio-hydrogen plant converts biogas, primarily composed of methane and carbon dioxide, into pure bio-hydrogen using processes like steam reforming or membranes. The plant first purifies biogas to separate methane, which then undergoes a chemical reaction with steam at high temperatures and in the presence of a catalyst to produce hydrogen. Alternatively, specialized membrane reactors can directly separate and produce hydrogen from the raw biogas stream, offering an advanced solution for high-purity bio-hydrogen production for use as a clean fuel. 

Process Steps:

1.    Biogas Production: Organic waste (food waste, agricultural residue, manure) is broken down by microorganisms in an oxygen-free environment (anaerobic digester) to produce biogas.

2.    Biogas Purification: The biogas is purified to remove impurities like carbon dioxide, water, and hydrogen sulfide, and to isolate the methane.

3.    Hydrogen Production:

·         Steam Methane Reforming (SMR): The purified methane reacts with steam (H₂O) at high temperatures (600–1100 °C) and pressures in the presence of a catalyst to produce hydrogen gas.

·         Membrane Separation: Advanced membrane reactors can selectively separate hydrogen from the biogas stream at source, bypassing the need for high-temperature reforming in some configurations.

4.    Hydrogen Utilization: The resulting bio-hydrogen can be used as a premium clean fuel in vehicles, the natural gas grid, or fuel cells. 

Key Technologies & Approaches:

·         SYPOX Units:Offers plug-and-produce systems that convert biogas into high-purity hydrogen using integrated renewable electricity. 

·         BIONICO Project:Developed a pilot-scale membrane reactor to produce hydrogen directly from biogas, aiming for commercialization within 5-10 years. 

Benefits of Biogas to Bio-Hydrogen Plants:

·         Upgrades Biogas to a High-Value Product:Transforms low-value biogas into premium, high-demand green fuels. 

·         Reduces Emissions:Provides a cleaner energy source with reduced greenhouse gas emissions compared to burning biogas for low-efficiency power. 

·         Circular Economy:Utilizes organic waste streams, converting them into a valuable renewable energy source, aligning with circular economy principles. 

Additional Information:

• Item Code: KGKTSBTBHP000009
• Production Capacity: 10 TPD 500 TPD
• Delivery Time: 24 Months to 48 Months
• Packaging Details: Standard

A biogas to CNG plant purifies raw biogas, a mixture of methane and carbon dioxide, by removing impurities through processes like Pressure Swing Adsorption (PSA) to produce compressed biogas (CBG), also known as bio-CNG. This methane-rich gas, which has properties similar to natural gas, is then compressed and can be used as a fuel for vehicles or for industrial applications. The process typically involves compressing biogas, passing it over a molecular sieve or other filtration system, and collecting the purified methane.  

Process Breakdown

1.    Biogas Collection: 

Raw biogas is collected from a biogas production plant, often generated from organic waste like agricultural waste or animal manure. 

2.      Dehumidification: 

The biogas is passed through a dehumidifier to remove water vapor. 

3.      Purification:

·         Compression: The biogas is compressed to a certain pressure. 

·         Adsorption: It is then passed over a molecular sieve, such as those used in a twin-tower adsorption system. 

·         CO2 and N2 removal: The molecular sieve adsorbs carbon dioxide (CO2) and other impurities, leaving behind a purer stream of methane. 

4.      Compression: 

The purified biogas, now called bio-CNG or compressed biogas (CBG), is compressed to a high pressure. 

5.      Storage/Distribution: 

The bio-CNG can be stored in high-pressure tanks or cascade storage systems and then filled into vehicles or supplied through a pipeline network. 

Technologies Used

·         PSA/LPSA/VPSA: 

Vacuum Pressure Swing Adsorption (VPSA) and Low Pressure Swing Adsorption (LPSA) technologies use adsorbents to separate gases at low pressures. 

·         Membrane Separation: 

Some systems use membranes, which act as filters to separate the components of biogas. 

Applications 

·         Vehicle Fuel: 

Bio-CNG is a clean and sustainable alternative to compressed natural gas (CNG) and is used in vehicles.

·         Industrial Fuel: 

It can also be used in various industrial processes and as a substitute for natural gas.

Additional Information:

• Item Code: KGKTSBTCCP000045
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A biomethane production plant is a facility that transforms biogas, primarily composed of methane and carbon dioxide, into biomethane, a renewable fuel that can be used in place of natural gas. This process involves cleaning and upgrading the biogas to remove impurities and increase the methane concentration, making it suitable for injection into the gas grid or other applications. 

Here's a more detailed look:

1. Biogas Production:

·         Biogas is generated through the anaerobic digestion of organic matter like animal manure, sewage sludge, food waste, and agricultural residues. 

·         Plants are equipped with anaerobic digestion tanks where microorganisms break down the organic matter in the absence of oxygen, producing biogas. 

·         The temperature and agitation of the digestion process are carefully controlled to optimize biogas production. 

2. Biogas Upgrading:

·         Biogas is typically composed of a mix of methane, carbon dioxide, and other impurities. 

·         To produce biomethane, the biogas undergoes upgrading to remove carbon dioxide and other impurities. 

·         Various technologies are used for upgrading, including membrane separation, chemical absorption, and pressure swing adsorption. 

3. Biomethane Applications:

·         Biomethane can be used for various applications, including:

o    Heating and electricity generation.

o    Fuel for vehicles, like compressed biomethane (Bio-CNG).

o    Feedstock for other processes, such as green hydrogen production. 

4. Benefits of Biomethane Production:

·         Renewable Energy: Biomethane is a renewable fuel source, reducing reliance on fossil fuels. 

·         Waste Recycling: It utilizes organic waste, transforming it into a valuable energy source. 

·         Environmental Benefits: Biomethane production reduces greenhouse gas emissions compared to fossil fuels. 

·         Circular Economy: Digestate, a byproduct of anaerobic digestion, can be used as a sustainable fertilizer. 

Additional Information:

• Item Code: KGKTSBPP000054
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24Months to 36 Months
• Packaging Details: Standard

A CBG & CNG & LNG conversion plant refers to facilities that: produce Compressed Biogas (CBG) by upgrading and compressing biogas from organic waste into a renewable fuel similar to Natural Gas, use Compressed Natural Gas (CNG), or convert CNG into Liquefied Natural Gas (LNG) for various applications. CBG plants leverage organic waste for a sustainable alternative fuel, while CNG-to-LNG plants specialize in liquefying CNG for enhanced storage and transport. 

CBG (Compressed Biogas) Production 

·         Process: A CBG plant converts organic waste, such as agricultural residue, municipal solid waste, and industrial by-products, into biogas through anaerobic digestion. 

·         Upgrading: The resulting biogas is then purified to remove impurities like carbon dioxide and moisture, resulting in a pure methane-rich gas. 

·         Compression: This purified biogas is compressed and sold as CBG, which can be used as a substitute for natural gas in vehicles, industry, and other applications. 

·         Benefits: Produces a clean, renewable fuel, provides responsible waste management, and helps reduce reliance on fossil fuels. 

CNG (Compressed Natural Gas)

·         Nature: CNG is a fuel derived from natural gas, a fossil fuel. 

·         Use: Compressed biogas (CBG) has similar characteristics to CNG and can therefore replace it in various applications, including as an automotive fuel. 

LNG (Liquefied Natural Gas)

·         Conversion: This type of plant converts CNG into LNG. 

·         Process: LNG is produced by cooling CNG to extremely low temperatures (around -162°C), causing it to condense into a liquid. 

·         Benefits: This liquefaction significantly reduces the volume of the gas, making it easier to store and transport over long distances. 

Interconnections

·         The systems are interconnected because CBG can be used in place of conventional CNG, and CNG can be converted to LNG. A CNG-to-LNG conversion plant takes existing CNG and converts it to LNG. 

Additional Information:

• Item Code: KGKTSCCLCP000054
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A CBG-BIO CNG Conversion Plant, also known as a CBG or Bio-CNG plant, is a facility that processes organic waste (like agricultural residue, food waste, or cattle dung) to produce biogas, then purifies and compresses it into Compressed Biogas (CBG), a renewable fuel that is a sustainable alternative to conventional Compressed Natural Gas (CNG) and fossil fuels. The plant utilizes a process called anaerobic digestion, producing methane-rich biogas, which undergoes purification and compression into high-quality Bio-CNG for use as vehicle fuel, in industrial processes, or for energy generation. A key benefit is the simultaneous generation of organic manure from the waste, which is valuable for improving soil health. 

How a CBG-BIO CNG Conversion Plant Works

1.    Waste Collection & Pre-treatment: Organic waste materials are collected and fed into the plant.

2.    Anaerobic Digestion: The organic waste is broken down by microorganisms in the absence of oxygen, a process known as anaerobic digestion, which produces raw biogas.

3.    Biogas Upgrading: The raw biogas, which contains impurities like carbon dioxide and moisture, goes through a purification process. Techniques such as chemical scrubbing using amine solutions or membrane separation are used to remove these impurities.

4.    Compression: The purified biogas, now primarily methane, is compressed to high pressures to create Compressed Biogas (CBG).

5.    By-product Generation: Organic manure is produced as a valuable by-product and can be used as a soil conditioner in agriculture. 

Key Benefits

·         Renewable Fuel:CBG is a sustainable, renewable fuel derived from organic waste, reducing reliance on fossil fuels. 

·         Waste Management:It provides an effective method for managing organic waste and reducing landfill burden. 

·         Environmental Benefits:CBG is a cleaner alternative to fossil fuels, leading to reduced carbon emissions and improved air quality. 

·         Energy Security:By producing local energy, CBG contributes to national energy security and can help reduce the import of fossil fuels. 

·         Economic Advantages:The process creates value from waste and can be supported by government incentives and buy-back schemes, promoting a circular economy. 

Additional Information:

• Item Code: KGKTSCBCBLP000063
• Production Capacity: 20 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A chicken litter biogas production plant converts poultry waste into biogas, a renewable fuel source, through a process called anaerobic digestion. This process not only generates energy but also helps manage poultry waste in a sustainable and environmentally friendly manner. 

Here's a more detailed look at the process:

1.    1. Collection and Preparation:

Chicken litter, which includes manure and bedding materials, is collected from the poultry house. It may be mixed with water and other organic materials like cow dung to optimize biogas production. 

2.      2. Anaerobic Digestion:

The litter is placed in a closed digester tank where anaerobic bacteria break down the organic matter in the absence of oxygen. This process generates biogas, primarily methane, which can be used for heating, cooking, or electricity generation. 

3.      3. Biogas Utilization:

The biogas is collected and can be used on-site for various applications, such as heating the poultry house, powering a generator to produce electricity, or even for transportation fuel,

4.      4. Digestate Management:

The remaining digestate from the digester, which is the byproduct of the anaerobic digestion process, can be used as a nutrient-rich fertilizer for crop production, 

5.      5. Environmental Benefits:

This process significantly reduces the amount of harmful methane released into the atmosphere and helps prevent water pollution and odor issues associated with poultry waste. 

Benefits of Chicken Litter Biogas Production:

·         Renewable Energy:

Produces biogas that can be used as a clean-burning fuel, reducing reliance on fossil fuels. 

·         Waste Management:

Efficiently manages poultry waste, transforming it into a valuable resource instead of a pollutant. 

·         Circular Economy:

The biogas generated can be used for heating, electricity, or even transportation, while the digestate can be used as fertilizer, creating a closed-loop system. 

·         Cost Reduction:

Can help reduce poultry production costs by utilizing renewable energy and creating a source of organic fertilizer. 

·         Environmental Protection:

Reduces greenhouse gas emissions, prevents water pollution, and mitigates odors associated with poultry waste. 

Additional Information:

• Item Code: KGKTSCLBPP000072
• Production Capacity: 5 TPD to 500 TPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A Compressed Biogas (CBG) plant converts organic waste, such as agricultural residue and cattle dung, into a clean, renewable fuel similar to Compressed Natural Gas (CNG) through a process of anaerobic digestion and purification. This biogas is then compressed to create CBG, which can be used as a green alternative in transportation and other sectors. The Indian government supports CBG plants through initiatives like the SATAT scheme, aiming to reduce fossil fuel dependence and manage waste effectively.  

What is a CBG Plant?

·         A facility that takes organic waste materials, such as agricultural waste, animal manure, and municipal solid waste, and transforms them into a high-quality, renewable fuel. 

·         It uses anaerobic digestion, a process where microorganisms break down organic matter in the absence of oxygen, producing biogas. 

·         This biogas, a mix of methane and carbon dioxide, is then purified to remove impurities like hydrogen sulfide and water vapor. 

·         The purified biogas is compressed, making it suitable for use as Compressed Biogas (CBG). 

How CBG is Produced

1.    Feedstock Collection: 

Organic waste is gathered from sources like farms, animal manure, sugarcane waste, and municipal waste. 

2.      Anaerobic Digestion: 

The waste is fed into digesters where it undergoes anaerobic decomposition, producing biogas. 

3.      Biogas Purification: 

The produced biogas is cleaned by removing carbon dioxide, hydrogen sulfide, and water. 

4.      Compression: 

The cleaned biogas is compressed to form Compressed Biogas (CBG), increasing its density and making it a usable fuel. 

Benefits and Applications

·         Renewable Energy: CBG is a clean and sustainable alternative to fossil fuels. 

·         Waste Management: It provides a solution for managing organic waste, turning it into a valuable resource. 

·         Fuel for Vehicles: With properties similar to Compressed Natural Gas (CNG), CBG can replace CNG in vehicles. 

·         Economic Growth: The development of CBG plants creates jobs and fosters rural development. 

Initiatives and Potential

Additional Information:

• Item Code: KGKTSCBGP000081
• Production Capacity: 5 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A gobar gas, or biogas plant, uses anaerobic digestion to convert organic waste like cow dung and kitchen scraps into methane-rich biogas and nutrient-rich digestate. The biogas serves as a clean fuel for cooking, lighting, and even electricity, while the digestate is a valuable organic fertilizer. The process involves feeding a mixture of waste and water into a sealed digester, where microorganisms break down the material in the absence of oxygen, producing biogas that is stored in a gas collector and piped to a stove. 

This video demonstrates how to build a biogas plant from scratch and install it in your home:

How a Gobar Gas Plant Works

1.    Feedstock Preparation: Fresh organic waste, primarily cow dung, is mixed with an equal amount of water to create a slurry.

2.    Digestion: This slurry is fed into a sealed, airtight digester.

3.    Anaerobic Digestion: Inside the digester, microorganisms break down the organic matter without oxygen, a process called anaerobic digestion.

4.    Biogas Production: This breakdown process generates biogas, which is primarily methane and can be used as fuel.

5.    Gas Collection: The biogas rises and is collected in a gas collector or floating drum.

6.    Digestate Production: The remaining material, called digestate, is a nutrient-rich liquid fertilizer that can be used for agriculture.

7.    Usage: The collected biogas is then piped to a control valve and a stove for cooking or other energy needs. 

Components of a Basic Plant

·         Digester: A sealed tank where anaerobic digestion takes place. 

·         Gas Collector/Floating Dome: A container to store the produced biogas. 

·         Inlet Chamber: Where the organic waste and water mixture is fed into the digester. 

·         Outlet Pipe: From which the spent digestate is discharged. 

·         Gas Control Valve and Gas Line: To control the flow of biogas from the collector to the stove. 

Additional Information:

• Item Code: KGKTSGGGP000090
• Production Capacity: 5 TPD to 500 TPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A hybrid biogas plant combines biogas production with another energy source, most commonly solar or wind, to create a more reliable, cost-effective, and sustainable energy system. These systems are used to produce electricity, Compressed Biogas (CBG), or fuel for cooking, utilizing organic waste to generate biogas and integrating it with renewable sources for continuous energy supply. 

How They Work

·         Biogas Generation: Organic waste materials such as cow dung, agricultural residue, and food waste are placed in an anaerobic digester to produce biogas. 

·         Energy Integration: This biogas is then combined with energy from another source, such as:

·         Solar Photovoltaic (PV) Panels: Solar energy can be used during the day to supplement or generate electricity alongside biogas.

·         Solar Thermal: Some systems use solar thermal energy to enhance biogas production or power operations.

·         Wind Power: Wind turbines can also be integrated into the hybrid system for continuous power generation. 

·         Power Generation: The combined energy sources are used to generate electricity or other forms of energy, such as CBG, using specialized generators and systems. 

·         Waste Utilization: In addition to energy, these plants also produce bio-fertilizer as a byproduct, which can be sold to farmers. 

Benefits

·         Increased Reliability: Hybrid systems provide a more consistent power supply by balancing different energy sources, overcoming the intermittency of individual renewable sources. 

·         Enhanced Sustainability: We maximize the use of renewable resources and organic waste, reducing reliance on fossil fuels and contributing to a "green economy". 

·         Improved Cost-Effectiveness: The integration of different technologies and resources can lead to lower operational costs and a better economic return on investment. 

·         Environmental Impact: Hybrid biogas plants help manage organic waste, reduce greenhouse gas emissions, and provide clean energy solutions. 

Additional Information:

• Item Code: KGKTSHBGP000090
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A biomethane-to-LNG (Bio-LNG) plant upgrades biogas from organic waste by removing CO2 and other impurities to produce purified methane (biomethane), which is then cryogenically cooled to below -150°C to become liquefied, forming bio-LNG, a renewable alternative to fossil LNG for heavy transport and other applications. 

Steps in a Bio-LNG Production Process

1. Biogas Production:

Anaerobic digestion of organic waste (e.g., food waste, manure) in an oxygen-free tank produces biogas, a mixture of methane ( CH4cap C cap H sub 4 𝐶𝐻4 ) and carbon dioxide (CO2cap C cap O sub 2 𝐶𝑂2). 

1. Pre-treatment:

The raw biogas is first purified to remove contaminants like water, hydrogen sulfide (H2Scap H sub 2 cap S 𝐻2𝑆 ), and volatile organic compounds (VOCs). 

1. Upgrading:

The purified biogas then undergoes an upgrading process to separate and capture the carbon dioxide, leaving behind high-purity methane (biomethane).

Additional Information:

• Item Code: KGKTSBMTLP000027
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

A biogas purification plant refines raw biogas from organic waste into biomethane (Bio-CNG) by removing impurities like carbon dioxide, hydrogen sulfide, and moisture, resulting in a clean and efficient fuel. These plants utilize technologies such as water scrubbing, PSA (Pressure Swing Adsorption), chemical absorption, and membrane separation to achieve high methane purity, typically over 95%, for use in transportation, power generation, and industrial applications. By-products like CO₂ can also be captured for additional value.

Process Overview

1. Raw Biogas Production:

Organic waste, such as agricultural products, liquid manure, and industrial waste, is fed into fermentation tanks where bacteria break down the organic matter in an anaerobic (oxygen-free) environment. 

1. Gas Formation:

This fermentation process generates raw biogas, a mixture of methane (CH4cap C cap H sub 4 𝐶𝐻4), carbon dioxide (CO2cap C cap O sub 2 𝐶𝑂2 ), water vapor, and other impurities like hydrogen sulfide (H2Scap H sub 2 cap S 𝐻2𝑆). 

1. Pre-treatment:

Water vapor and particulates are removed, and hydrogen sulfide is often decomposed by bacteria in a biological desulfurization process. 

1. Purification/Upgradation:

Advanced technologies are employed to separate methane from the other gases: 

Additional Information:

• Item Code: KGKTSBPP000036
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

An LNG-CNG conversion plant receives liquefied natural gas (LNG) and converts it into high-pressure compressed natural gas (CNG) for use in vehicles and piped natural gas (PNG) networks. The process involves storing the LNG, pumping it to a vaporizer to turn it back into a gaseous state, and then compressing the gas to high pressure for distribution. These LCNG plants are vital for providing natural gas to areas not connected to existing pipeline infrastructure.  

How an LNG-CNG Conversion Plant Works

1.    LNG Delivery and Storage: 

Liquid natural gas arrives at the plant via cryogenic tankers at extremely low temperatures (-162°C) and is stored in insulated tanks. 

2.      Vaporization: 

The liquid LNG is pumped to a vaporizer (a type of heat exchanger), where it converts back to its gaseous state. 

3.      Compression: 

The gaseous natural gas is then compressed to high pressures, typically between 2,000 and 3,600 PSI, to become CNG. 

4.      Distribution: 

The compressed gas is then used to supply CNG refueling stations for vehicles or can be converted to piped natural gas (PNG) for domestic and industrial consumers. 

Key Components 

·         Insulated Tanks: To store LNG at its cryogenic temperature.

·         Pumps: To move the LNG from storage to the vaporizer.

·         Vaporizers: To convert the LNG back into its gaseous state.

·         Compressors: To increase the pressure of the natural gas to CNG standards.

·         Control Systems (e.g., SCADA): For monitoring and regulating the operation of the plant.

Purpose of LCNG Plants

·         Expanding Gas Networks: 

LCNG plants enable the distribution of natural gas to areas that lack permanent pipeline infrastructure. 

Additional Information:

• Item Code: KGKTSLCNG000054
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 36 Months to 60 Months
• Packaging Details: Standard

A PNG-CNG conversion plant processes natural gas into a high-pressure, compressed form (CNG) from a lower-pressure, piped supply (PNG), often involving compression and purification to meet vehicle fuel standards. These facilities convert PNG to CNG, which is used to fuel vehicles by compressing the gas to 200-250 kg/cm². Such plants are vital for the widespread adoption of CNG in the transportation sector, converting the existing PNG infrastructure into a source for vehicle fuel. 

Purpose of a PNG-CNG Conversion Plant 

·         Vehicle Fueling: 

The primary goal is to provide a compressed, high-pressure fuel source for vehicles that run on Compressed Natural Gas (CNG).

·         Infrastructure Integration: 

These plants connect the existing Piped Natural Gas (PNG) network, which delivers gas at lower pressures, to the CNG distribution network.

·         Methane Concentration: 

The process ensures the methane concentration is high enough and impurities are removed to meet the stringent requirements for CNG use in vehicles.

Key Processes 

1.      Compression: Natural gas is compressed from its low-pressure PNG state to very high pressures, typically between 200 and 250 kg/cm².

2.    Purification: Any impurities that could harm vehicle engines or fuel lines are removed.

3.    Dispensing: The compressed gas is then dispensed at filling stations to vehicles.

Comparison to PNG and LNG

·         Piped Natural Gas (PNG): Delivered at relatively low pressures and used for household, commercial, and industrial applications. 

·         Compressed Natural Gas (CNG): The high-pressure, gaseous form of natural gas for vehicles. 

·         Liquefied Natural Gas (LNG): A liquid form of natural gas, primarily used for transporting large quantities of gas where pipelines are not feasible, such as by sea. 

Additional Information:

• Item Code: KGKTSPCNG000063
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24 Months to 48 Months
• Packaging Details: Standard

A PNG-LNG-CNG Conversion Plant converts Piped Natural Gas (PNG) (gas at pipeline pressure) into Liquefied Natural Gas (LNG, a liquid form) and then re-converts it into Compressed Natural Gas (CNG, a high-pressure gaseous state for vehicle fuel). These plants handle the entire process, from receiving natural gas and transforming it to a liquid state for transport to liquefying it for vehicle use, including storage, vaporization, and compression. 

Process Overview

1.    PNG to LNG: 

Piped Natural Gas (PNG) is processed at atmospheric temperature and low pressure to be cooled and liquefied into LNG. 

2.      LNG Transport: 

LNG is transported in bulk, typically by ships, where pipelines are not feasible. 

3.      LNG to CNG: 

The plant then takes the transported LNG, vaporizes it, compresses it, and stores it to create Compressed Natural Gas (CNG), which is used as vehicle fuel. 

4.      CNG for Vehicles: 

The final product, CNG, is compressed to very high pressures (200-250 kg/cm²) for direct use in vehicles as a fuel. 

Why Use a PNG-LNG-CNG Conversion Plant?

·         Bulk Transportation: LNG's liquid form makes it efficient for transporting large quantities of natural gas over long distances. 

·         Versatility: These plants provide a comprehensive solution to handle natural gas in different forms, supplying various industries and transportation sectors. 

·         Fuel for Vehicles: The process creates CNG, a clean and efficient fuel source for vehicles. 

Key Components & Considerations

·         Capacity: 

These plants can have significant capacities, with some listed in India ranging from 100 TPD (tons per day) to 1000 TPD. 

·         Safety Features: 

Additional Information:

• Item Code: KGKTSPLCCP000072
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24 Months to 48 Months
• Packaging Details: Standard

A biomethanation plant, also known as a biogas plant, converts organic waste into biogas through anaerobic digestion. This process produces a mixture of methane and carbon dioxide, which can be used for heating, electricity generation, and even vehicle fuel after purification. The plant also produces a by-product, organic manure, which can be used as a soil conditioner. 

Here's a more detailed breakdown:

How it works:

1.    1. Anaerobic Digestion:

Organic waste, like food waste, animal manure, or agricultural residues, is fed into a digester tank. 

2.      2. Microbial Activity:

Microbes in the digester break down the waste in the absence of oxygen, producing biogas. 

3.      3. Biogas Collection:

The produced biogas, primarily methane, is collected and stored. 

4.      4. By-product:

The remaining solids, called digestate or organic manure, can be used as a fertilizer. 

5.      5. Biogas Utilization:

The collected biogas can be used for various purposes, including cooking, electricity generation, heating, and as a fuel for vehicles after upgrading to bio-CNG. 

Benefits:

·         Waste Reduction: Converts waste into a usable energy source. 

·         Renewable Energy: Provides a sustainable and renewable energy alternative. 

·         Reduced Greenhouse Gas Emissions: Converts methane, a potent greenhouse gas, into a usable fuel. 

·         Soil Improvement: Organic manure by-product enriches soil quality. 

Applications:

·         Cooking: Biogas can be used as a fuel for cooking stoves. 

·         Electricity Generation: Biogas can be used in engines to generate electricity. 

·         Heating: Can be used for heating water and other applications. 

·         Vehicle Fuel: After purification, biogas can be converted to bio-CNG for vehicle fuel. 

Additional Information:

• Item Code: KGKTSBMP000027
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 36 Months to 48 Months
• Packaging Details: Standard

A Bio Waste Biomass Plant converts organic materials like agricultural waste, food scraps, and animal manure into energy through processes such as combustion, anaerobic digestion, or gasification. These plants produce electricity, heat, and sometimes biofuels by harnessing the energy stored in biomass. This sustainable method reduces reliance on fossil fuels, manages waste, and can create valuable byproducts like compost or fertilizer. 

How it works:

1.    Feedstock collection: Organic materials such as wood chips, crop residues, food waste, and animal manure are collected and transported to the plant.

2.    Pre-treatment: The waste is processed to remove non-organic materials like plastic before being used as fuel.

3.    Energy conversion:

·         Combustion: Waste is burned in a boiler to produce steam, which drives a turbine to generate electricity.

·         Anaerobic Digestion: Bacteria break down waste in the absence of oxygen, producing biogas (primarily methane) that can be used for electricity and heat.

·         Gasification/Pyrolysis: Biomass is converted into a gaseous fuel or bio-oil through high-temperature processes.

4.    Energy generation: The heat or gas produced is converted into electricity and/or useful thermal energy.

5.    Byproduct management: Leftover material from anaerobic digestion can be used as high-quality fertilizer or compost. 

Benefits:

·         Renewable energy:Biomass is a sustainable energy source as it is replenished by the growth of new organic matter. 

·         Waste management:It provides a solution for managing large quantities of organic waste, diverting it from landfills. 

·         Environmental advantages:It reduces air pollution compared to traditional waste disposal methods and has low CO2 emissions when managed properly. 

·         Economic opportunities:Creates local jobs and reduces energy import costs. 

·         Combined Heat and Power (CHP):Many plants can produce both electricity and heat for industrial or urban use. 

Additional Information:

• Item Code: KGKTSBWBP000036
• Production Capacity: 10 TPD to 500 TPD
• Delivery Time: 24 Months to 48 Months
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Fuel Ethanol Processing Plants , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

“Kiran Techno Services Private Limited” (KTSPL) has been successfully executing projects across the Energy, Industrial and Infrastructure sectors in India, Middle East, Asia, Africa and Europe for over Three decades since 1983. The company's range of projects include Process Plants for Oil and Gas Field Development, Gas Separation and Processing, LNG Plants, Refineries, Petrochemicals, Tank farms; Power Plants for Nuclear based, Gas based and Coal based power generation and Power Transmission Lines, Sub-Stations and Railway Electrifications for Power Distribution; Onshore Pipelines including Oil and Gas Pipelines, Slurry Pipelines, Water Pipelines and Pumping Stations; Offshore Shallow Water Pipelines; Desalination Plants, Fertilizer and Chemical Plants and Metallurgical Plants; Flue Gas Desulfurization (FGD) Plants, Building including Residential Estates, Mosques and Hotels; Roads, Highways and Bridges and Canals for leading international and regional Oil and Gas companies amongst other reputed government organizations, as both, an EPC and a Construction contractor.

 

(MANUFACTURERS OF FUEL ETHANOL PROCESSING PLANTS / ETHANOL PROCESSING PLANTS / DISTILLERY PROCESS PLANTS / MOLASSES BASED DISTILLERY PLANTS / INDUSTRIAL DISTILLATION PLANTS / LIQUID GRAIN BASED DISTILLERIES PLANTS / VACUUM DISTILLATION PLANTS / PYROLYSIS PROCESSING PLANTS / GLYCERIN DISTILLATION PLANTS / SHORT PATH DISTILLATION UNITS /  COCO METHYL ESTER FRACTIONATION PLANTS / AND MACHINERIES & EQUIPMENTS).

Additional Information:

• Item Code: KGKTSFEP000369
• Production Capacity: 100 KLPD to 1000 KLPD
• Delivery Time: 18 Months to 30 Months
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Biofuel Refining Plant , Biodiesel Refining Plant , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Biofuel Refining Plant, Biodiesel Refining Plant, Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Biofuel Refining Plant, Biodiesel Refining Plant, Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

“Kiran Techno Services Private Limited” (KTSPL) has been successfully executing projects across the Energy, Industrial and Infrastructure sectors in India, Middle East, Asia, Africa and Europe for over Three decades since 1983. The company's range of projects include Process Plants for Oil and Gas Field Development, Gas Separation and Processing, LNG Plants, Refineries, Petrochemicals, Tank farms; Power Plants for Nuclear based, Gas based and Coal based power generation and Power Transmission Lines, Sub-Stations and Railway Electrifications for Power Distribution; Onshore Pipelines including Oil and Gas Pipelines, Slurry Pipelines, Water Pipelines and Pumping Stations; Offshore Shallow Water Pipelines; Desalination Plants, Fertilizer and Chemical Plants and Metallurgical Plants; Flue Gas Desulfurization (FGD) Plants, Building including Residential Estates, Mosques and Hotels; Roads, Highways and Bridges and Canals for leading international and regional Oil and Gas companies amongst other reputed government organizations, as both, an EPC and a Construction contractor.

Additional Information:

• Item Code: KGKTSBFP00045
• Production Capacity: Any
• Delivery Time: 1 Year to 2 Years
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Biodiesel Refining Plant , Biofuel Refining Plant , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Biodiesel Refining Plant, Biofuel Refining Plant, Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

 

(MANUFACTURERS OF METHYL ESTER MANUFACTURING PLANT (BIODIESEL PLANT) / BIODIESEL REFINING PLANT / BIOFUEL REFINING PLANT / ETHANOL PROCESSING PLANTS / FUEL ETHANOL PROCESSING PLANTS / DISTILLERY PROCESS PLANTS / MOLASSES BASED DISTILLERY PLANTS / INDUSTRIAL DISTILLATION PLANTS / LIQUID GRAIN BASED DISTILLERIES PLANTS / VACUUM DISTILLATION PLANTS / PYROLYSIS PROCESSING PLANTS / GLYCERIN DISTILLATION PLANTS / SHORT PATH DISTILLATION UNITS / COCO BIODIESEL PLANT AND MACHINERIES & EQUIPMENTS).

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Biodiesel Refining Plant, Biofuel Refining Plant , Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

Additional Information:

• Item Code: KGKTSMEMP000729
• Production Capacity: 100 KLPD to 500 KLPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Fuel Ethanol Processing Plants , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

 

(MANUFACTURERS OF GRAIN BASED FUEL ETHANOL PROCESSING PLANTS / ETHANOL PROCESSING PLANTS / CORN BASED FUEL ETHANOL PLANT / ETHANOL PROCESSING PLANTS / DISTILLERY PROCESS PLANTS / MOLASSES BASED DISTILLERY PLANTS / INDUSTRIAL DISTILLATION PLANTS / LIQUID GRAIN BASED DISTILLERIES PLANTS / VACUUM DISTILLATION PLANTS / PYROLYSIS PROCESSING PLANTS / GLYCERIN DISTILLATION PLANTS / SHORT PATH DISTILLATION UNITS /  COCO METHYL ESTER FRACTIONATION PLANTS / DISTILLERY PLANT / MOLASSES BASED DISTILLERY PLANT / GRAIN BASED DISTILLATION PLANT / LIQUOR AND BREWERY PROCESSING PLANT / RECTIFIED SPIRIT PROCESSING PLANT / MALT SPIRIT PROCESSING PLANT / ALCOHOL DISTILLATION PLANT / WHISKY DISTILLATION PLANT / GIN DISTILLERY PLANT / GIN DISTILLERY PLANT / RUM DISTILLERY PLANT / SPIRIT DISTILLERY PLANT / SUGAR CANE DISTILLERY PLANT / ETHANOL DISTILLERY PLANT / EXTRA NEUTRAL ALCOHOL PLANT / ETHYL ACETATE PROCESSING PLANTS / POT STILL PLANT / WASH TO ENA PLANT / LIQUOR BOTTLING PLANT / STORAGE TANKS / BLENDING TANK / EXTRA NEUTRAL ALCOHOL PROCESSING PLANT AND MACHINERIES & EQUIPMENTS).

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

“Kiran Techno Services Private Limited” (KTSPL) has been successfully executing projects across the Energy, Industrial and Infrastructure sectors in India, Middle East, Asia, Africa and Europe for over Three decades since 1983. The company's range of projects include Process Plants for Oil and Gas Field Development, Gas Separation and Processing, LNG Plants, Refineries, Petrochemicals, Tank farms; Power Plants for Nuclear based, Gas based and Coal based power generation and Power Transmission Lines, Sub-Stations and Railway Electrifications for Power Distribution; Onshore Pipelines including Oil and Gas Pipelines, Slurry Pipelines, Water Pipelines and Pumping Stations; Offshore Shallow Water Pipelines; Desalination Plants, Fertilizer and Chemical Plants and Metallurgical Plants; Flue Gas Desulfurization (FGD) Plants, Building including Residential Estates, Mosques and Hotels; Roads, Highways and Bridges and Canals for leading international and regional Oil and Gas companies amongst other reputed government organizations, as both, an EPC and a Construction contractor.

Additional Information:

• Item Code: KGKTSGBFEPP000369
• Production Capacity: 100 KLPD to 1000 KLPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A Bio-LNG plant converts biomethane, derived from organic waste, into liquefied natural gas (LNG) using a process similar to that of traditional LNG plants, but with the key difference of using renewable biomethane instead of fossil natural gas. This makes it a sustainable alternative fuel source for various applications, including transportation. 

Here's a more detailed look:

Production Process:

1.    1. Anaerobic Digestion:

Organic matter like food waste, manure, or sewage sludge is broken down in an oxygen-free environment, producing biogas. 

2.      2. Biogas Upgrading:

The biogas, which contains methane and other gases, is purified to remove impurities like carbon dioxide and water vapor, resulting in high-purity biomethane. 

3.      3. Liquefaction:

The biomethane is then cooled to extremely low temperatures (around -162°C), causing it to liquefy and dramatically reduce its volume. This process makes it more efficient to transport and store. 

4.      4. Storage and Distribution:

The liquefied biomethane (Bio-LNG) is stored in specialized tanks and transported to various destinations, including fueling stations or industrial facilities. 

Key Features of Bio-LNG Plants:

·         Renewable Fuel Source:

Bio-LNG is produced from renewable organic matter, unlike traditional LNG which is derived from fossil fuels. 

·         Reduced Carbon Emissions:

Bio-LNG offers significantly lower carbon emissions compared to fossil fuels, particularly diesel, both in production and combustion. 

·         Energy Density:

Liquefying the biogas increases its energy density, making it a more efficient fuel source for vehicles and industrial applications. 

·         Versatile Applications:

Bio-LNG can be used in various sectors, including heavy-duty transportation, maritime shipping, and power generation. 

·         Circular Economy:

Bio-LNG production contributes to a circular economy by utilizing organic waste and providing a sustainable energy source. 

Additional Information:

• Item Code: KGKTS000018
• Production Capacity: 5 TPD to 500 TPD
• Delivery Time: 24 Months to 48 Months
• Packaging Details: Standard

An LNG production plant, or liquefaction facility, converts natural gas into its liquid state, which reduces its volume by 600 times for easier storage and transport at roughly -162°C. The process involves three main stages: pretreatment, where impurities like water, dust, and acid gases are removed; cooling, where the gas is cooled through refrigeration cycles to a liquid state; and liquefied gas storage, where it's transferred to specialized tanks for shipping. 

The LNG Production Process

1.      Natural Gas Extraction and Initial Processing: Natural gas is first extracted from underground formations. 

2.    Pretreatment: The gas then enters the plant's liquefaction process, often called a "train," where it undergoes several critical pretreatment steps. 

o    Dust and Slugs Removal: Any dust, water, or condensate is removed. 

o    Acid Gas Removal: Carbon dioxide is absorbed and removed using an amine absorber. 

o    Dehydration: Water is removed using an adsorbent to prevent ice formation during the subsequent low-temperature process. 

3.    Cooling: The pretreated, dehydrated gas is then cooled using refrigeration cycles until it reaches its liquefaction temperature of -162°C. 

o    Cascade Processes: Use pure refrigerants like propane or nitrogen to cool the gas. 

o    Mixed Refrigerant (MR) Processes: Use a mixture of refrigerants to provide continuous cooling. 

o    Gas Expansion Processes: Cool the gas through expansion, often used for small-scale or floating LNG (FLNG) operations. 

4.    Storage: Once liquefied, the LNG is stored in super-cooled, insulated tanks. 

Types of LNG Plants

·         Onshore Plants: 

Large-scale facilities located on land that can process over a million tonnes of LNG per year. 

Additional Information:

• Item Code: KGKTSLNGP000045
• Production Capacity: 50 TPD to 500 TPD
• Delivery Time: 24 Months to 36 Months
• Packaging Details: Standard

we are pleased to inform you that we are one of the leading consultants, turkey solution providers, epcc engineering company & multi discipline service providers, distillery process plants, biodiesel refining plant , biofuel refining plant , ethanol processing plant, oil and gas plant construction & infrastructure development company, manufacturers, traders, importers & exporters of plants &  equipment’s, both in standard and customized designs. For some of the biodiesel refining plant, biofuel refining plant, oil and gas plant construction & infrastructure developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of oil and gas plant construction & infrastructure development facility, at one place.

(manufacturers of biodiesel refining plant / biofuel refining plant / ethanol processing plants / fuel ethanol processing plants / distillery process plants / molasses based distillery plants / industrial distillation plants / liquid grain based distilleries plants / vacuum distillation plants / pyrolysis processing plants / glycerin distillation plants / short path distillation units /  coco biodiesel plant / coco methyl ester fractionation plants / and machineries & equipments).

“kiran techno services private limited” (ktspl) is the pioneer in india to have indigenously developed a proven, fully integrated technology for manufacturing biodiesel refining plant, biofuel refining plant , distillery from grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

“kiran techno services private limited” (ktspl) has been successfully executing projects across the energy, industrial and infrastructure sectors in india, middle east, asia, africa and europe for over three decades since 1983. The company's range of projects include process plants for oil and gas field development, gas separation and processing, lng plants, refineries, petrochemicals, tank farms; power plants for nuclear based, gas based and coal based power generation and power transmission lines, sub-stations and railway electrifications for power distribution; onshore pipelines including oil and gas pipelines, slurry pipelines, water pipelines and pumping stations; offshore shallow water pipelines; desalination plants, fertilizer and chemical plants and metallurgical plants; flue gas desulfurization (fgd) plants, building including residential estates, mosques and hotels; roads, highways and bridges and canals for leading international and regional oil and gas companies amongst other reputed government organizations.

Additional Information:

• Item Code: KGKTSCCBP00027
• Production Capacity: ANY
• Delivery Time: 1 Year to 2 Years
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Fuel Ethanol Processing Plants , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

(MANUFACTURERS OF MOLASSES BASED ETHANOL PLANT / GRAIN BASED FUEL ETHANOL PROCESSING PLANTS / ETHANOL PROCESSING PLANTS / CORN BASED FUEL ETHANOL PLANT / ETHANOL PROCESSING PLANTS / DISTILLERY PROCESS PLANTS / MOLASSES BASED DISTILLERY PLANTS / INDUSTRIAL DISTILLATION PLANTS / LIQUID GRAIN BASED DISTILLERIES PLANTS / VACUUM DISTILLATION PLANTS / PYROLYSIS PROCESSING PLANTS / GLYCERIN DISTILLATION PLANTS / SHORT PATH DISTILLATION UNITS /  COCO METHYL ESTER FRACTIONATION PLANTS / DISTILLERY PLANT / GRAIN BASED DISTILLATION PLANT / LIQUOR AND BREWERY PROCESSING PLANT / RECTIFIED SPIRIT PROCESSING PLANT / MALT SPIRIT PROCESSING PLANT / ALCOHOL DISTILLATION PLANT / WHISKY DISTILLATION PLANT / GIN DISTILLERY PLANT / GIN DISTILLERY PLANT / RUM DISTILLERY PLANT / SPIRIT DISTILLERY PLANT / SUGAR CANE DISTILLERY PLANT / ETHANOL DISTILLERY PLANT / EXTRA NEUTRAL ALCOHOL PLANT / ETHYL ACETATE PROCESSING PLANTS / POT STILL PLANT / WASH TO ENA PLANT / LIQUOR BOTTLING PLANT / STORAGE TANKS / BLENDING TANK / EXTRA NEUTRAL ALCOHOL PROCESSING PLANT AND MACHINERIES & EQUIPMENTS).

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

Additional Information:

• Item Code: KGKTSMBFEPP000369
• Production Capacity: 100 KLPD to 1000 KLPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Biodiesel Refining Plant , Biofuel Refining Plant , Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Biodiesel Refining Plant, Biofuel Refining Plant, Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Biodiesel Refining Plant, Biofuel Refining Plant , Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

“Kiran Techno Services Private Limited” (KTSPL) has been successfully executing projects across the Energy, Industrial and Infrastructure sectors in India, Middle East, Asia, Africa and Europe for over Three decades since 1983. The company's range of projects include Process Plants for Oil and Gas Field Development, Gas Separation and Processing, LNG Plants, Refineries, Petrochemicals, Tank farms; Power Plants for Nuclear based, Gas based and Coal based power generation and Power Transmission Lines, Sub-Stations and Railway Electrifications for Power Distribution; Onshore Pipelines including Oil and Gas Pipelines, Slurry Pipelines, Water Pipelines and Pumping Stations; Offshore Shallow Water Pipelines; Desalination Plants, Fertilizer and Chemical Plants and Metallurgical Plants; Flue Gas Desulfurization (FGD) Plants, Building including Residential Estates, Mosques and Hotels; Roads, Highways and Bridges and Canals for leading international and regional Oil and Gas companies amongst other reputed government organizations, as both, an EPC and a Construction contractor.

Additional Information:

• Item Code: KGKTSBDRP00036
• Production Capacity: Any
• Delivery Time: 1 Year to 2 Years
• Packaging Details: Standard

Additional Information:

• Item Code: KGKTSBMFPP000036
• Production Capacity: 2 TPH to 100 TPH
• Delivery Time: 12 Months to 36 Months
• Packaging Details: Standard

Additional Information:

• Item Code: KGKTSBMBP000018
• Production Capacity: 2 TPH to 10 TPH
• Delivery Time: 6 Months to 18 Months
• Packaging Details: Standard

we are pleased to inform you that we are one of the leading consultants, turkey solution providers, epcc engineering company & multi discipline service providers, distillery process plants, ethanol processing plant, oil and gas plant construction & infrastructure development company, manufacturers, traders, importers & exporters of plants &  equipment’s, both in standard and customized designs. For some of the oil and gas plant construction & infrastructure developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of oil and gas plant construction & infrastructure development facility, at one place.

(manufacturers of distillation processing plant / oil distillation plants / ethanol distillery plants / molasses based distillery plants / industrial distillation plants / essential oil distillation plants / geranium oil distillation plants / solvent distillation plants / flower distillation plants / lemon grass oil distillation plant / liquid grain based distilleries plants / vacuum distillation plants / pyrolysis distillery plants / glycerin distillation plants / short path distillation units /  coco methyl ester fractionation plants / coal tar distillation plant / naphthalene distillation plant / and machineries & equipments).

“kiran techno services private limited” (ktspl) is the pioneer in india to have indigenously developed a proven, fully integrated technology for manufacturing distillery from grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

Additional Information:

• Item Code: KGKTSEDP00036
• Production Capacity: 100 KLPD to 1000 KLPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

A bamboo to Bio-CNG gas plant converts bamboo biomass into a renewable fuel by undergoing a process of biogas production, followed by purification to remove impurities, and finally compression into Bio-CNG. This sustainable process offers a way to produce clean, domestic fuel from an abundant resource like bamboo, generating income for rural areas and reducing reliance on fossil fuels. 

The Bamboo-to-Bio-CNG Process:

1.    Bamboo Cultivation: Fast-growing, thick-walled bamboo species are cultivated and harvested annually.

2.    Biogas Production: The harvested bamboo is processed to create biogas, a combustible gas, through a process that can include anaerobic digestion or other forms of gasification.

3.    Purification: The raw biogas is then cleaned to remove impurities like carbon dioxide, carbon monoxide, and sulphur compounds, resulting in a purer gas.

4.    Compression: The purified biogas is compressed to produce Bio-CNG, which can be filled into cylinders for use as a fuel. 

Key Benefits:

·         Renewable Fuel: Bio-CNG is a renewable and cleaner-burning alternative to fossil fuels, producing less pollution and noise. 

·         Economic Development: Bamboo-based Bio-CNG production creates income opportunities for rural populations and helps reduce fuel imports. 

·         Waste-to-Energy: The process can also utilize leftover biomass from the process to create valuable by-products, such as fertilizer or fuel pellets. 

·         Environmental Benefits: By replacing fossil fuels, the adoption of bamboo-based Bio-CNG helps reduce the carbon footprint and promotes a circular economy. 

Practical Considerations:

·         Scalability: Projects are in place, including a model in Pune, India, demonstrating the feasibility of bamboo-to-Bio-CNG conversion. 

·         By-product Utilization: The leftover undigested biomass, rich in lignin, can be converted into briquettes or pellets to replace coal or other fuels. 

Additional Information:

• Item Code: KGKTSBTCGP000018
• Production Capacity: 3 TPD to 200 TPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard

We are pleased to inform you that we are one of the leading Consultants, Turkey Solution Providers, EPCC Engineering Company & Multi Discipline Service Providers, Distillery Process Plants, Ethanol Processing Plant, Oil and Gas Plant Construction & Infrastructure Development Company, Manufacturers, Traders, Importers & Exporters of Plants &  Equipment’s, both in Standard and Customized designs. For some of the Oil and Gas Plant Construction & Infrastructure Developments, we are working as partner with top brands worldwide. This helps our customers to choose from the widest range of Oil and Gas Plant Construction & Infrastructure Development facility, at one place.

 (MANUFACTURERS OF ETHANOL PROCESSING PLANTS / BIO ETHANOL PROCESSING PLANTS / FUEL ETHANOL PROCESSING PLANTS / DISTILLERY PROCESS PLANTS / MOLASSES BASED DISTILLERY PLANTS / INDUSTRIAL DISTILLATION PLANTS / LIQUID GRAIN BASED DISTILLERIES PLANTS / VACUUM DISTILLATION PLANTS / STEAM DISTILLATION PLANTS / PYROLYSIS PROCESSING PLANTS / GLYCERIN DISTILLATION PLANTS / SHORT PATH DISTILLATION UNITS / COCO METHYL ESTER FRACTIONATION PLANTS / DISTILLERY PLANT / MOLASSES BASED DISTILLERY PLANT / GRAIN BASED DISTILLATION PLANT / LIQUOR AND BREWERY PROCESSING PLANT / RECTIFIED SPIRIT PROCESSING PLANT / MALT SPIRIT PROCESSING PLANT / ALCOHOL DISTILLATION PLANT / WHISKY DISTILLATION PLANT / GIN DISTILLERY PLANT / GIN DISTILLERY PLANT / RUM DISTILLERY PLANT / SPIRIT DISTILLERY PLANT / SUGAR CANE DISTILLERY PLANT / ETHANOL DISTILLERY PLANT / EXTRA NEUTRAL ALCOHOL PLANT / ETHYL ACETATE PROCESSING PLANTS / POT STILL PLANT / WASH TO ENA PLANT / LIQUOR BOTTLING PLANT / STORAGE TANKS / BLENDING TANK / EXTRA NEUTRAL ALCOHOL PROCESSING PLANT AND MACHINERIES & EQUIPMENTS).

“Kiran Techno Services Private Limited” (KTSPL) is the pioneer in India to have indigenously developed a proven, fully integrated technology for manufacturing Distillery from Grain & molasses by multi- pressure distillation process of the fermented mash of feed stock and water. This plant is used for fermentation, distillation and evaporation with unique zero liquid discharge guarantee.

Additional Information:

• Item Code: KTSETOP000279
• Production Capacity: 100 KLPD to 1000 KLPD
• Delivery Time: 18 Months to 36 Months
• Packaging Details: Standard