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Kirloskar Pneumatic Company Limited

Hadapsar Industrial Estate, Pune, Maharashtra

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Air Conditioning, Refrigeration & Process Gas

Pioneers in the industry, we offer Compressor For Refrigeration Systems, AC Series Open Type Reciprocating Compressors, KC Series Compressors, KCX Series Compressors, PC Series Open Type Reciprocating Compressor and KRX Screw Compressor Package from India.

Compressor For Refrigeration Systems
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KPCL's reciprocating compressor range includes AC, FK, KC/KCX, PC Series models of compressors, used in varieties of applications. 

The reciprocating range of refrigerant compressors has wide applications in the area of industrial refrigeration which includes food & beverage processing and preservation, ice plants, process refrigeration which includes pharmaceuticals, chemicals etc. The range also caters to HVAC applications including water chillers etc. 

Superior COP values at full and part load operation, modest investment and low maintenance cost are some of the benefits of KPCL's refrigeration compressor that makes it the first choice of customer. 

These Compressors are suitable for use with R-22, R-717 and R-134a and other HFC's.

Salient Features  
High reliabilitySteel fabricated CC, low vibration, low noise level
Superior quality wear resistant partsQuick service access for easy maintenance
Safer Design - easy to install and to packageWide capacity range
Modular ConstructionFabricated modular rugged construction

 Customer Benefits
Superior COP values at full and part load operations
Low on total cost of ownership: Capital cost, Operating cost, Maintenance cost

 

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AC Series Open Type Reciprocating Compressors
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Fabricated modular rugged construction
Open type, reciprocating compressor
Capacity: 25 TR to 187 TR
Bore / Stroke: 85 mm / 70 mm
Swept Volume: 138.2 m³/hr to 552.9 m³/hr (at 1450 rpm)
Refrigerant: R-22, R134a, & other HFC's (Ozone Friendly Refrigerant)
Superior COP values at full and part load operation
Low on total cost of ownership: Capital cost, operating cost, maintenance cost
Easy site maintenance and troubleshooting.
Low vibration and noise level

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KC Series Compressors
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KC Series Compressors

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Open type, 2 to 12 cylinder, single / two stage reciprocating compressor
Bore / Stroke: 160 mm / 110 mm.
Swept Volume: From 265.4 Cubic meter per hr to 1592.4 Cubic meter per hr(at 1000 rpm)
Refrigerant: R-22, R134a, R-717 (NH3) & other HFC's (Ozone friendly fefrigerant)
 

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KCX Series Compressors
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KCX Series Compressors

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Open type, 2 to 6 cylinder, single stage reciprocating compressor
Bore / Stroke: 160 mm / 110 mm.
Swept Volume: From 265.4 Cubic meter per hr To 1327.0 Cubic meter per hr(at 1000 rpm)
Refrigerant: R-22, R134a, R-717 (NH3) & other HFC's (Ozone friendly refrigerant)


 Salient Features: 
Fabricated modular rugged construction
Superior COP values at full and part load operation
Low on total cost of ownership: Capital cost, operating cost, maintenance cost
Easy site maintenance and troubleshooting
Low vibration and noise level
CE approved

 Applications:
Food processing & preservation: cold storage, milk / ice-cream, fish / meat, breweries & beverages vegetable & agro products,
 Chemical, pharmaceuticals & process refrigeration
 Other industrial refrigeration applications

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PC Series Open Type Reciprocating Compressor
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Modular fabricated construction
Open type 2 cylinder, single stage, reciprocating compressor
Bore / Stroke: 110 mm / 85 mm.
Swept Volume: 140.7 Cubic meter per hr (at 1450 rpm)
Refrigerant: R-22, R134a and other HFC's (Ozone friendly refrigerant)
Superior COP values at full and part load operation
Low on total cost of ownership: Capital cost, operating cost, maintenance cost
Easy site maintenance and troubleshooting
Low vibration and noise level 


Applications:

Food processing & preservation: Cold storage, Milk / Ice-cream, Fish / Meat, Breweries & Beverages vegetable & Agro products,

Chemical, pharmaceuticals & process refrigeration

Other industrial refrigeration applications 
 
 

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KRX Screw Compressor Package
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We provide complete screw compressor package systems engineered for specific installations, factory wired and tested.
 Unique features of KRX Screw Compressors:
Design low maintenance and high efficiency, minimising operating costs.
The smooth running action of the twin screws enables the compressors to handle the most difficult gases, contaminants or liquid slugs without vibration.
The KRX supplies flows from 300m3/h to 1600m3/h
Available in a wide range from 50 kW to 1230 kW of refrigeration capacity.
Designed as per KPCL's standard.
Conducive to all refrigerants (NH3, R-22, R-134a, R290, R-404 A, R 407C, etc?).
The package can be used directly with DX or flooded chillers or vessels.


Screw Compressor Systems:
 A typical package incorporates Options Available
CompressorOil cooling with thermosyphon,
Base frameOil cooling with liquid injection type
Refrigerant pipingEconomizer
Oil separatorMotor (IP55)
Lubrication circuitAutomatic variable Vi
Oil cooler & InstrumentationNoise hood

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Industrial Refrigeration Compressors
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Hydrocarbon processing industries include many critical processes that involve stringent safety and environmental standards, as well as high operating reliability and efficiency. As a result, Refrigeration & Gas compression often involves extensive and detailed specifications that form an integral part of the tendering, planning & design processes. The needs of the hydrocarbon industry therefore place exceptional demands on the design and engineering skills of the manufacturer. 

The system can be offered with screw compressor package or reciprocating single / two-stage compressors. For moderately low temperature (down to minus 35° C), secondary coolant chloride brines of sodium chloride, calcium & methylene, glycols, alcohols & trichloroethylene are used. Plants use refrigerant or brine cascade system and can be offered with reciprocating compressor in both high and low stages, or a combination of screw and reciprocating compressors.

We have extensive experience in the following fields :
Refinery: Isomerisation – Motor Spirit Quality , Clean/ Green Fuels
Petrochemicals: Chilled Brine / Process for butadiene, Polypropylene, LLDPE, HDPE
LNG/LPG transportation: Dew point control
Gas Storage: Unloading / Boil-Off Refrigeration
  

 KPCL supplies packages in conformance with International standards like:
API-619ASME B31.3
API-661ASME SECTION VIII, Div 1 TEMA
API-671

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Vapour Absorption Chillers Compressor
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???Indigenous??? Kirloskar Vapour Absorption Chillers (VAC) is the state of the art, highly efficient machine. KPCL has established manufacturing facility at our existing Saswad factory, Near Pune. The manufacturing facilities include Fabrication, Assembly and Performance Testing at full load etc.

KPCL has Sales and Service network all over India.

Our Product range includes Steam driven Vapour Absorption Chillers and Direct Fired Vapour Absorption Chillers (VAC). Kirloskar VAC???s are of latest design and are corrosion free and crystalisation free, thus providing promised performance consistently and providing long and trouble free life. You will observe that Life Cycle Cost (LCC) of Kirloskar VAC would be minimum due to these features. Our VAC shall provide Chilled water, which can be used for air conditioning and process cooling applications.

Indigenous Kirloskar Vapour Absorption Chillers are supplied in fully assembled condition duly tested in the factory. Thus these can be commissioned in very short time.

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Kirloskar Vapour Absorption Chillers Compressor
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High Pressure Steam Driven (KRCW, KREW)We provide completely assembled, Pre-wired, HP Steam Driven Double Effect Indigenous Kirloskar Vapour Absorption Chiller.
 Specifications
Refrigeration Capacity : 150 TR to 500 TR (525 kW to 1,750 kW) *
Chilled water in/out  : 12/7 Deg C **
Cooling water in/out : 32/37.5 Deg C **
Steam Pressure         : 8 kg/cm2, g **
 Fuel                               : Steam

 Applications
Power plants, Pharmaceuticals, Chemicals/Fertiliser industries, Tyre industries, Textile industries, Food Processing sector, Hospitals & Hotel Industries, Paper industries, Paint industries, Steel industries etc.

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Direct Fired (KRCD, KRED) Refrigeration Compressors
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We provide completely assembled, Pre-wired, Direct Fired Double Effect Indigenous Kirloskar Vapour Absorption Chiller.
 Specifications
Refrigeration Capacity : 150 TR to 500 TR (525 kW to 1,750 kW) *
Chilled water in/out  : 12/7 Deg C **
Cooling water in/out : 32/37.5 Deg C **
Fuel                               : Natural Gas and Oil

 Applications
Power plants, Pharmaceuticals, Chemicals/Fertiliser industries, Tyre industries, Textile industries, Food Processing sector, Hospitals & Hotel Industries, Paper industries, Paint industries, Steel industries etc. 

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Modular Concrete Cooling Compressor
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Our modular concrete cooling solution offers Water Chilling plants and Flake Ice Plants for the construction industry.

Flake ice machines are in capacities ranging from 10 TPD to 45 TPD of ice. A continuous operation without a harvest cycle results in less refrigeration capacity required to produce a ton of ice as compared to any other type of manufactured ice with similar specifications. All water used by flake ice machines is converted into ice, hence, waste or spillage is avoided.

Single stage Kirloskar KC Compressors with Ammonia are used for 10 & 20 TPD at an evaporating temperature of 
-18 Deg C (-4 Deg F). For other capacities two stage internally compounded KC compressor operates at an evaporating temp of -25 Deg C ( -13 Deg F) thus giving faster cooling and higher capacity of flakes.

On mixing water with cement used in concrete, due to the exothermic chemical reaction between cement and water heat is liberated which is known as the heat of hydration. During the curing process this heat of hydration raises the temperature of mass prepared by up to 25???, causing an increase of volume. After curing process the concrete cools down again reducing its volume and thus naturally causing cracks. Therefore the initial pouring temperature of mass should be lowered so much that the maximum temperature during the curing process does not exceed a certain temperature determined. 

In construction of dams, tunnels, bridges, and sewage plants etc; it is of utmost importance that temperature of the green concrete is controlled so that these buildings can withstand tensions that are created in finished concrete structure. Excessive internal heat-up of the green concrete especially in hot climates has to be avoided in order to prevent cracks and maintain proper strength, ensure consistent quality, and eliminate cracks. 

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Process Refrigeration & Preservation
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Whatever be the requirement, we provide our expertise, complete from selection of refrigerant, load & system design, facility design, operation and maintenance, ensuring the best class safety and economy throughout. 
 
 Process Refrigeration covers:
Cold StoragesMeat & Poultry Processing
Food and Beverage sectorFrozen fruits & vegetables processing
BreweryDairies
FisheriesIce-cream factories
    

The purpose of process refrigeration is to maintain or extend product life and protect food quality from microbiological deterioration by providing timely process & accurate temperature control. 
Refrigeration systems for cold storage are applied in processing, manufacturing and warehousing food, biomedical materials, ice manufacture, and other uses. However, the largest application is for the refrigeration and freezing of foods. Refrigerated systems provide much lower temperatures than comfort air conditioning systems. The design, selection, and construction of a refrigeration system are different and can be more intensive than that for a comfort air conditioning system. For this reason, KPCL has evolved a separate and distinct specialty of industrial and process refrigeration. 

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