KLJ Group

• Footwear (Compact)
• Wire & Cable
• Automotive & Profile
• Footwear (Microlon)
• Medical & Food (Non Toxic)
• Moulding / Tubing / Misc.

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• KLJ PX 11 [Peroxide XLPE 11 KV]
• KLJ PX 33 [Peroxide XLPE 33 KV]

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• TPR Compound
• TPE Compound

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• KLJ XL 01 [XLPE LV]
• KLJ XL 01 FC [XLPE LV - Fast Cure]
• KLJ XL 33 [XLPE MV - upto 33 KV]
• KLJ XL 01 AC – Black [ABC Cable]
• KLJ XL 01 AC [XLPE LV -Ambient Cure]
• KLJ XL 11 [XLPE MV - upto 11 KV]
• KLJ XL FR [XLPE Flame Retardant]

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• KLJ SC XL 500 [Sioplas Semicon]
• KLJ SC PX 835 Strippable [Peroxide Semicon]
• KLJ SC PX 535 Bonded [Peroxide Semicon]

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• Polypropylene Compound

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• EVA Compound

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

• KLJ VMB [PVC Master Batch]
• KLJ PMB [PE Master Batch]
• KLJ UMB [Universal Master Batch]

Applications

• Wires & Cables
• Footwear
• Medical Equipment
• Automotive
• Appliances
• Profiles
• Engineering
• Mouldings
• Packaging
• Hygiene
• Sports
• Irrigation, etc.
• Flooring
• Rigid Moldings
• Rigid Profiles
• Hose Pipes
• Soft Grips

Description:

KLJ-PX-11 is based on Low density, Cross Linkable Poly-Ethylene Compound for continues vulcanization processto produce medium and high voltage power cable up to 11 KV.

Specifications:

KLJ-PX-11 Compound meets the following specifications, when processed using sound extrusion and testingprocesser..

• IEC – 60502/ 60840.
• HD-620-S1
• IS-7098 (Part-II) 

Processing Guidelines:

During extrusion in typical CCV line following temperature profile is suggested. Typical process parameters are recommended as under:

Barrel -1: 95 to115°C, Head-2 : 115 ± 1°C, Die -3 : 115 ± 1°C, Screw 4 : 90 ± 2°C,

Packaging:

• 450/500/600/875 kg in PE liner and corrugated paper boxes.

Storage:

• Storage shall take place indoors at temp. below 23°C with dry conditions

Safety:

KLJ-PX- 11 are not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handled with commercially available equipment. Handling and transport of the products may generate some dust and fines, which constitute a potential hazard for dust explosion. All metal parts in the system should, therefore, be properly grounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine
• All properties are tested as per ASTM/IS/IEC standards
• Any data may change without prior information. 

• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Description:


KLJ-EPR is a silane crosslinkable elastomeric compound, curable when exposed to moist conditions.The compound is processed in the same way as a non-curable elastomer having good extrusionproperties at high output rates. The graft component KLJ-EPR is to be mixed with a crosslinking catalystmaster batch KLJ-XL-MB-01M in the ratio 95:5.It is highly flexible and enables the production of soft rubber cables without the use of continuousvulcanization equipment.

his material is suitable to be used for cable up to 3KV.

Specifications:

KLJ-EPR Compound meets the following specifications.

• IEC – 60502-2 - EPR
• IS 6380 IE -2
• IS 6380 IE-1 

Processing Guidelines:

Grafted Polymer mixed with pre-heated Catalyst MB in the ratio 95:5 is to be extruded on PE or PVC extruderhaving L/D ratio of 22:1 to 26:1.

Typical process parameters are recommended as under:

Zone -1: 130 ± 15°C, Zone-2 : 150 ± 15°C, Zone- 3 : 170 ± 15°C,Zone-4 : 190 ± 15°C, Zone-5 : 200 ± 15°C, X-Hea d & Die : 205 ± 15°C.

Tube on die extrusion preferable with DDR (Draw Down Ratio) of 2:1 to 3:1It is recommended to dry the catalyst @ 60°- 80°C f or about 1 hour, before mixing with grafted polymer.

Note :- Special catalyst master batch will be available on demand as per below.

1. KLJ-XL-MB-MD For Metal deactivator

2. KLJ-XL-MB-UV For UV resistant

3. KLJ-XL-MB-07 For Thin insulation less than 0.8 mm thickness.

Cross Linking:

The above extruded product can be cross linked by immersion in hot water of 70°C. for 6 – 9 hrs . depe nding uponthe cross-section of cable , reel size , thickness & length of the cable insulation / sheath. Shelf Life/Storage:KLJ-EPR can be stored for 6 months from date of manufacturing , without significant deterioration of the quality ofmaterial. However, it is recommended to be consumed as soon as possible.

KLJ-EPR is recommended to be stored in a cool, dry & clean environment in unopened original packaging.Packaging:

KLJ-EPR granules are packed in 25 kg bags, which are protected from moisture ingress.Safety:

KLJ-EPR & KLJ-XL-MB-01N are not classified as dangerous preparation.The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should therefore be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request. Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on

individual machine.

• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Description:


KLJ-XL-01 is based on poly-ethylene chemically grafted with Silane. When it is mixed with catalyst master batch(KLJ-XL-MB-01M). it accelerates the cross linking reaction in presence of moisture.This material is suitable to be used for cable up to 3KV.

Specifications:

KLJ-XL-01 Compound meets the following specifications.

• IS 7098 Part-I
• IEC - 60502 

Processing Guidelines:

Grafted Polymer mixed with pre-heated Catalyst MB in the ratio 95:5 is to be extruded on PE or PVC extruderhaving L/D ratio of 22:1 to 26:1.

Typical process parameters are recommended as under:

Zone -1: 130 ± 15°C, Zone-2 : 150 ± 15°C, Zone- 3 : 170 ± 15°C,Zone-4 : 190 ± 15°C, Zone-5 : 200 ± 15°C, X-Hea d & Die : 205 ± 15°C.

Tube on die extrusion preferable with DDR (Draw Down Ratio) of 2:1 to 3:1

It is recommended to dry the catalyst MB @ 60°- 80°C for about 1 hour, before mixing with grafted polymer.Note :- Special catalyst master batch will be available on demand as per below.

1. KLJ-XL-MB-MD For Metal deactivator

2. KLJ-XL-MB-UV For UV resistant

3. KLJ-XL-MB-07 For Thin insulation less than 0.8 mm thickness.

Cross Linking:

The above extruded product can be cross linked by immersion in hot water or upon exposure to low pressuresteam at a temperature of 90 °C. 

Shelf Life/Storage:

KLJ-XL-01 can be stored for 6 months from date of manufacturing , without significant deterioration of the quality ofmaterial. However, it is recommended to be consumed as soon as possible.

KLJ-XL-01 is recommended to be stored in a cool, dry & clean environment in unopened original packaging.

Packaging:

KLJ-XL-01 granules are packed in 25 kg bags, which are protected from moisture ingress.

Safety:

KLJ-XL-01 & KLJ-XL-MB-01M are not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should therefore be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request. 

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Description:

KLJ SC PX 835 is a Semi Conducting cross-linkable insulation shielding strippable compound formedium voltage power cables. Further the material has very high resistance to scorch. It is easy toprocess and has low volume resistivity.

Specifications:

KLJ SC PX 835 meets the requirement of:

••IEC 60502 

Processing Guidelines:

Semiconducting KLJ SC PX 835 has been formulated to be easily extrudable using conventional polyethyleneextrusion lines. For optimum extrusion result with KLJ SC PX 835 use melt extrusion temperature in the range of90 - 105°C. Triple Cross Head 110°C & Connecting Flanges 110°C oC. Specific processing condition can bedetermined only by trials on individual equipment.

Semiconducting KLJ SC PX 835 absorbs moisture, which can result in porosity in the extrudate. It istherefore recommended that the compound be thoroughly dried prior to use, usually 2-4 hours in hopper drier at40°C.

Shelf Life/Storage:

KLJ SC PX 835 can be stored for 6 months from date of manufacturing , without significant deterioration of thequality of material. However, it is recommended to be consumed as soon as possible.KLJ SC PX 835 is recommended to be stored in a cool, dry & clean environment in unopened original packaging.Packaging:

• KLJ SC PX 835 granules are packed in 450/500/600/875 kg in Aluminum liner and corrugated paper boxes.

Safety:

KLJ SC PX 835 are not classified as dangerous preparation.The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should therefore be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Product Description:-VMB GRADES are pelletized Master Batch formulation specially designed for uses inPVC for Wire & Cable, Tubing, Profile etc. for consumable and industrial products forcoloration as well as UV stabilization.This is based on PVC ROHS & REACH complaint. It is available in RED,YELLOW, WHITE, BLUE, GREEN, ORANGE, BROWN & GREYColours.

Benefits:-

• It is in granular form, so easy to mix with base compound
• U.V Stabilized
• Reduced waste

Storage Recommendation:-

Bags should be stored in dry place in sealed condition.

Packing:-

VMB granules are packed in 25 kg Bags.

Safety:-

VMB GRADES are not classified as dangerous preparation.

Disclaimer:-

• The properties given are the guidelines only.
• Above Master Batch is suitable to run on different machines; however some adjustments may be required on individual machine.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing.

Description:

KLJ- colour Master batch is universal colour master batch. The master batch are made with polyolefinic polymers.This can be used with PE , PP ,PVC etc.

Composition :

The master batch contains a mixture of pigments, selected for their superior electrical properties, dispersed inpolyolefinic. Colour master batch is having UV resistant chemicals.

Appearance :-

Granulates free from fines.

Dosages :-

Approximately At 1 - 2% addition. 

Dispersibility :-

The KLJ masterbatch will disperse easily in polyethylene cable compound and no nibs or spots of undispersedpigment will be present.

Shelf Life/Storage:

KLJ COLOUR MASTER BATCH can be stored for 12 months from date of manufacturing , without significantdeterioration of the quality of material. However, it is recommended to be consumed as soon as possible.KLJ COLOUR MASTER BATCH is recommended to be stored at in a cool, dry & clean environment in unopenedoriginal packaging.

Packaging:

KLJ COLOUR MASTER BATCH granules are packed in 25 kg bags.

Processing Guidelines:

It is recommended to dry the Colour master batch MB @ 70°- 75°C for about 2 hour, before used in the po lymer

Safety:

KLJ MASTER BATCH are not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should therefore be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Description:

KLJ PX 33 is based on Low density, Cross Linkable Poly-Ethylene Compound for continue vulcanization process toproduce medium and high voltage power cable up to 33 KV.

Specifications:

KLJ PX 33 Compound meets the following specifications, when processed using sound extrusion and testingprocess.

• IEC-60502 / 60840
• HD-620-S1
• IS-7098 (Part-II)

Packaging:

• 450/500/600/875 Kg in PE liner and corrugated paper boxes

Storage:

Storage shall take place indoors at temp. below 23°C with dry conditions

Safety:

KLJ PX 33 is not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should, therefore, be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or

warrantee what so ever, after processing.

Description:


KLJ-MDPE is a natural , colourable medium density compound. It is characterized by good heatdeformation properties. Its melt temp. is above 120°C . it has good abrasion resistance , low waterpermability and low coefficient of friction. It is well suited for insulation and cable jacketing of powercables . it can resist severe laying condition.

Specifications:

KLJ-MPDE Compound meets the following specifications.

• IEC – 60502 , ST-7 ,IEC -60840 ST7
• BS 6234 : Type 03 

Processing Guidelines:

Pre-drying of MDPE. 
100°C

Typical process parameters are recommended as under:

Zone -1: 145 ± 10°C, Zone-2 : 150 ± 10°C, Zone- 3 : 170 ± 10°C,Zone-4 : 185 ± 10°C, Zone-5 : 200 ± 10°C, X-Hea d & Die : 230 ± 10°C. 

Shelf Life/Storage:

KLJ-MDPE can be stored for 6 -12 months from date of manufacturing , without significant deterioration of thequality of material. However, it is recommended to be consumed as soon as possible.

KLJ-MDPE is recommended to be stored at in a cool, dry & clean environment in unopened original packaging.

Packaging:

KLJ-MDPE granules are packed in 25 kg bags, which are protected from moisture ingress.

Safety:

KLJ-MDPE are not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should, therefore, be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or warrantee what so ever, after processing. 

Description:

KLJ-HDPE UV Black is a High-Density Polyethylene (HDPE) compound developed to be used for sheathingof Fiber Optic Cables (OFC) / PIJF & Power cables. It has been formulated with necessary additives andprocessing aid to achieve good extrusion. The incorporation of 2.5% of Carbon black gives the UV andlight stabilization required for the compound and the cables it is used on.

Specifications:

KLJ-MPDE Compound meets the following specifications.

• IEC – 60502 , ST-7 ,IEC -60840 ST7
• BS 6234 : Type 03 

Processing Guidelines:

Pre-drying of HDPE. 
100°C

Typical process parameters are recommended as under:

Zone -1: 145 ± 10°C, Zone-2 : 150 ± 10°C, Zone- 3 : 170 ± 10°C,Zone-4 : 185 ± 10°C, Zone-5 : 200 ± 10°C, X-Hea d & Die : 230 ± 10°C.

Shelf Life/Storage:

KLJ-HDPE can be stored for 6 -12 months from date of manufacturing , without significant deterioration of thequality of material. However, it is recommended to be consumed as soon as possible.

KLJ-HDPE is recommended to be stored at in a cool, dry & clean environment in unopened original packaging.

Packaging:

KLJ-HDPE granules are packed in 25 kg bags, which are protected from moisture ingress.

Safety:

KLJ-HDPE are not classified as dangerous preparation.

The products are supplied in the form of free-flowing granules of approx. 2-3 mm size and can be readily handledwith commercially available equipment. Handling and transport of the products may generate some dust and fines,which constitute a potential hazard for dust explosion. All metal parts in the system should, therefore, be properlygrounded. Properly designed equipment and good housekeeping will reduce the risk.

Inhalation of any type of dust should be avoided as it may cause irritation of the respiratory system.The product is intended for industrial use only. MSDS is available on request.

Disclaimer:

• The specifications given are the guidelines only.
• Above compound is suitable to run on different machines; however some adjustments may be required on individual machine.
• All properties are tested as per ASTM/IS/IEC standards.
• Any data may change without prior information.
• The customers are advised to check the quality, prior to commercial use. There is no guarantee and/or
• warrantee what so ever, after processing. 

Thermoplastic Zero Halogen Flame Retardant Compound for cable grades.

Description :-


KLJ-ZHFR 323 is based on thermoplastic compoundcontaining a flame retardant system and self extinguishable properties. Compound does not emit halogenicacid and produce very low gases, and low smoke under fire condition.

Coloring:

KLJ-ZHFR 323 is colorable compound. EVA or polyolefinic base masterbatch can be added


Packaging:

KLJ-ZHFR 323 is available in the form of free flowing pellets and supplied in 25 kg bags.

Safety :

KLJ-ZHFR 323 is not classified as dangerous material

Disclaimer :

The specifications given are the guidelines only. Above compound is suitable to run ondifferent machines, however some adjustments may be needed on individual machine. There is no guarantee and or warrantee what so ever. The customers are advised to check the grade prior to commercial use. All properties are tested as per ASTM/IS/IEC standards as mentioned above using extrusion suitability prior to extrusion KLJ ZHFR 323 is to be dried at 60°C for 2-3 hrs in drying oven KLJ-ZHFR 323 is colorable compound. EVA or polyolefinic base masterbatch can be added.

Storage:

The product should be stored in cool & dry conditions. Avoid direct exposure tosunlight.

KLJ-ZHFR 323 is available in the form of free flowing pellets and supplied in 25 kg bags.The product is supplied in the form of pellets and can be handled with commerciallyavailable equipment. It may generate dust & fines during transport. All instruments shouldproperly grounded.

120°C 130°Cmentioned above using extrusion suitabilityfor their application, machine. Any data may change without prior information and do notconstitute the agreed quality of our product.