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Wire Crimper
Wire Crimper BT 722
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- Quick changeover, setup and cycle times
- Active quality monitoring even during setup
- Minimal material used during setup
- Integrated crimp force analysis CFA / CFA+
- Easy to operate with TopTouch
- Saving of machine and processing parameters
- Good/bad sorting through elimination of bad crimps
- Neat disposal of insulation scrap
This BenchTop crimper is outstanding in terms of short cycle times, short changeover and setup times, programmable crimp height and the user-friendly TopTouch interface. These features, combined with the optional programmable stripper and bad crimp cutter, ensure top quality finished conductors regardless of the machine operator. Function
Quality monitored crimping of single and multi-core cables is no problem with the semi-automatic bt 722 crimper, not even when ultra-short stripping lengths are involved. Standard commercial crimp tools (side and back feed) can be used for processing.
Optimum controlsThe controls are on a color touch screen and available in several different languages. System operation is fast, logical and symbol-based with the TopTouch user interface.
QualityThe programmable crimp height, integrated CFA / CFA+ crimp force analysis and bad crimp cutter ensure a final product of top quality. Quality measurements are mandatorily required during production setup. Once the measured values are entered, any deviations are automatically corrected; production is released when the measured values match the specified ones. This approach eliminates errors that can arise, for example, when the operator manually sets the crimp height.
Only one crimp is needed for referencing the integrated crimp force analysis.
This feature reduces the material used and minimizes the setup time.
Accessories/options- Programmable stripper
- Bad crimp cutter
- Terminal strip chopper
- Active paper winder
- Air feed set
- Short shield length
- Crimper table
- Sequence processing
- Pressure regulator set
- Crimp module analyzer
With the programmable stripper unit, the device can be set up without mechanical adjustment. All required processing parameters can be set and saved in the TopTouch user software. The zero-cut and wayback for pull-off functions combine with a programmable cutting depth function to assure perfect stripping.
Optional bad crimp cutterThe bad crimp cutter cuts off any crimp detected as bad by the crimp force analyzer. You can program whether the cut is to go directly through the terminal or through the conductor. Cutting through the terminal involves less loss of cable length, allowing further use of the conductor.
Optional sequence processingIf you use sequence processing to process a multi-core cable that has, for example, different conductor cross sections but the same terminal, you only need to handle the cable once.
The conductors can be manufactured with different crimp heights and different types of crimp force analysis. The machine operator is visually guided through shielded cable production.
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Wire Crimper BT 752
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- Quick changeover, setup and cycle times
- Active quality monitoring even during setup
- Minimal material used during setup
- Integrated crimp force analysis CFA / CFA+
- Easy to operate with TopTouch
- Saving of machine and processing parameters
- Good/bad sorting through elimination of bad crimps
- Neat disposal of insulation scrap
- Seal applications compatible with mci 761, mci 762, mci 765 and bt 700
Quality monitored crimping of single and multi-conductor cables is no problem with the semi-automatic bt 752 crimper, not even when short stripping lengths are involved. Standard commercial crimp tools (side feed) can be used for processing.
Optimum controlsThe controls are on a color touch screen and available in several different languages. System operation is fast, logical and symbol-based with the TopTouch user interface.
QualityThe programmable crimp height, integrated CFA / CFA+ crimp force analysis and bad crimp cutter ensure a final product of top quality. Quality measurements are mandatorily required during production setup. Once the measured values are entered, any deviations are automatically corrected; production is released when the measured values match the specified ones. This approach eliminates errors that can arise, for example, when the operator manually sets the crimp height.
Only one crimp is needed for referencing the integrated crimp force analysis.
This feature reduces the material used and minimizes the setup time.
The seal applications are modular in design to guarantee fast changeovers and are fully compatible with the Komax mci 761, mci 762 and mci 765 and the bt 700 manual workstation.
StripperWith the programmable stripper unit, the device can be set up without mechanical adjustment. All required processing parameters can be set and saved in the TopTouch user software. The zero-cut and wayback for pull-off functions combine with a programmable cutting depth function to assure perfect stripping.
Accessories/options- Bad crimp cutter
- Terminal strip chopper
- Active paper winder
- Air feed set
- Short shield length
- Crimper table
- Sequence processing
- Crimp module analyzer
The bad crimp cutter cuts off any crimp detected as bad by the crimp force analyzer. You can program whether the cut is to go directly through the terminal or through the conductor. Cutting through the terminal involves less loss of cable length, allowing further use of the conductor.
Optional sequence processingIf you use sequence processing to process a multi-core cable that has, for example, different conductor cross sections but the same terminal, you only need to handle the cable once.
The conductors can be manufactured with different crimp heights and different types of crimp force analysis. The machine operator is visually guided through shielded cable production.
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Wire Crimper BT 712
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- Quick changeover, setup and cycle times
- Active quality monitoring even during setup
- Minimal material used during setup
- Integrated crimp force analysis CFA/CFA+
- Easy to operate with TopTouch
- Saving of machine and processing parameters
- Good/bad sorting through elimination of bad crimps
The semiautomatic bt 712 BenchTop crimper is compelling for its modern technology and sets new standards in quality and speed. This all-purpose crimper accommodates the use of all common commercial crimping tools so individual crimps previously done manually can be processed on it with great precision. In terms of safety features, the bt 712 has a safety cover equipped with a dual-channel safety system (RCS).
The software (currently in 16 languages) can be operated from a small touch screen interface (TCI). The crimper has a service tool integrated with a data memory for storing up to 500 articles, for making backups and for uploading updates.
The crimp force analyzer that comes with the crimper detects good and bad wires reliably and provides a detailed description of errors.
Proven and useful options such as short cable supernatant, bad crimper cutter (BCC) and a teminal strip chopper can all be integrated in the crimper to boost efficiency and process quality even more.
Boosting daily productionA programmable stripper is available for the bt 712 as an option, that leaves virtually nothing to be desired. In situations where machine changeovers are frequent, the reliable and programmable DigiStripper greatly influences production output. Setup time is reduced by more than 50 percent merely through the use of programmed articles. Mechanical adjustments are cut to a minimum. There is also a dramatic reduction in the material used for setu
Process control thanks to integrated stripping functionFunctions like the cut pulled strands and zero cut have also been integrated along with the DigiStripper. Zero cut is needed especially when shielded cables or twisted conductors are processed. It ensures that the insertion position in the crimp is correct even if the insulation is pulled forward. A wayback operation ensures that no strands are pulled forward and enables even the most difficult insulation to be stripped reliably in a controlled process. The cycle time is ultra-short, being far less than one second for stripping and crimping. Snippets from stripping are collected in a scrap drawer. As an option, bad terminal cutter is available for use with the bt 712. This cutter can cut through terminals and thus allow reworking.
Accessories/options- Programmable stripper
- Bad crimp cutter
- Terminal strip chopper
- Active paper winder
- Air feed set
- Short shield length
- Crimper table
- Pressure regulator set
- Crimp module analyzer
With the programmable stripper unit, the device can be set up without mechanical adjustment. All required processing parameters can be set and saved in the TopTouch user software. The zero-cut and wayback for pull-off functions combine with a programmable cutting depth function to assure perfect stripping.
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