Kurkute Brothers Pvt. Ltd.

Station Road, Ichalakaranji, Maharashtra
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Company Factsheet

Nature of Business
Manufacturer

Year of Establishment
1993

Legal Status of Firm
Private Limited Company

Manufacturer of machine shop telecom component and bio medical equipment etc.

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Products & Services

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Pressure Die Castings Machines

Ball Bearing
The company had recently installed BRAND NEW 120T, 180T and 260T Pressure Die Castings machines, all three machines have began commercial Production.  At present there is 80% spare capacity available for HPDC castings. Shot Blasting facility is also available. 
INSTALLED FACILITIES:

1. 120T COLD CHAMBER High pressure Die Casting Machine with MITSUBISHI  PLC, 120 Tonnes Locking Force, Max Shot Capacity 1.2 kg, Tie Bar Dia 80mmm, Distance between tie bars 400x400, Die Opening Stroke 350mm. Ejector Stroke 85 mm

2. 180T COLD CHAMBER High pressure Die Casting Machine with MITSUBISHI  PLC, 180 Tonnes Locking Force, Max Shot Capacity 2.4 kg Tie Bar Dia 80mmm, Distance between tie bars 450x480, Die Opening Stroke 350mm. Ejector Stroke 85 mm

3. 260T COLD CHAMBER High pressure Die Casting Machine with MITSUBISHI  PLC, 260 Tonnes Locking Force, Max Shot Capacity 3.2 kg Tie Bar Dia 100mm, Distance between tie bars 520X520 Die Opening Stroke 400mm Ejector Stroke 100 mm.

4. Tumble Blast Type Shot Blasting Machine: Barrel Diameter 700 mm, Length 700 mm. with supporting fettling machines
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Gravity Die Casting

Ball Bearing

The company has set up its own Non-ferrous Gravity Die-casting Unit & has started commercial production in April 1999. Initially only one 250 kg (melting cum holding) furnace is installed. To increase capacity & variety of alloys, recently two more furnaces of 60 kg capacity are added, to ensure optimum metal quality, batch to batch by shorter melting & holding time, which is specifically desired for small & medium sized Aluminum components. Modular type, 5-way die opening & closing machine is being constructed to cater to most of the component types. The machine will have sophisticated hydraulics with provision for PLC. The company is presently supplying a variety of castings with volumes ranging from 50 to 1000 nos. every day in fully finished condition components manufactured include castings with shell sand cores as well as metallic cores ranging from thick walled to intricate thin walled castings.

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Bio Medical Equipment

Ball Bearing

Shown above is the MDC30 Multi-purpose diaphragm compressor and its main components. This compressor has been independently developed by the company and has also applied for patent. The compressor is a mono-block unit capable of supplying oil-free air up to 30 lb/in2 pressure and 15 lpm flow. The compressor finds application in medical equipment and is proven to be maintenance free. The company has successfully marketed a product ANGEL NEBULISER based on this compressor since 1994. Recently the latest version of the nebuliser is named as ANANT Nebuliser, after Late founder of the company Mr. Anant L.Kurkute. The Company is proud to be the first Indian nebuliser manufacturer and has succeeded staying in competition with global brands from the USA, Germany & Italy. Many repeat orders from the customers speak for themselves. "Anant" is the quietest nebuliser in the market and is preferred mainly in ICUs. Product carries one year warranty. Nebulisers are sold by the company since 1996 with sizeable customer base.

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Tvs, Telco & Hm Components

Ball Bearing

The company has created goodwill amongst its customers by supplying machined components right on time, coupled with firm control on the quality requirements stated by them. The culture of "delivery on-time" has been founded deep down to the shop-floor work force as well as to staff. The company has successfully handled high volume components to the peak production levels of around 30000 components per month on GPMs. For example TVS SUZUKI upper bracket Not all of these components are currently in production some of these have been discontinued and some new components are in the pipeline i.e. under development. Tolerances for jobs in regular production include 15G8, 50g6, concentricity and square-ness within 0.02 mm were maintained consistently.

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Tvs,Telco & Hm Comp.

Ball Bearing

The company has created goodwill amongst its customers by supplying machined components right on time, coupled with firm control on the quality requirements stated by them. The culture of "delivery on-time" has been founded deep down to the shop-floor work force as well as to staff. The company has successfully handled high volume components to the peak production levels of around 30000 components per month on GPMs. For example TVS SUZUKI upper bracket Not all of these components are currently in production some of these have been discontinued and some new components are in the pipeline i.e. under development. Tolerances for jobs in regular production include 15G8, 50g6, concentricity and square-ness within 0.02 mm were maintained consistently.

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Kurkute Brothers Pvt. Ltd. 9 / 1394, Jawaharnagar, Station Road, Station Road,
Ichalakaranji-416117, Maharashtra, India

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