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Fibrizer

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Shredding Machine

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Sugar Mill

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Juice Heater

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Manufacturer of boilers, boilers components and boilers spares.+ Read More

Nature of Business

Manufacturer

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

Annual Turnover

Rs. 1 - 2 Crore

GST Number

27AAACL1650L1ZI

Cane Unloading Machinery
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Cane Unloading Machinery

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Uttam supplies conveying system and unloading devices to suit wide variety of cane and transport systems. We offer traditional electric motor driven 2/3 motion cane unloader as well as hydraulic cane unloader
 
Type : Two motion / Three motion
Drive – Electric motor driven / Hydraulic drive
Hydraulic Grab
Features:
  • Eliminates requirement of feeder table
3 Dimensional motion
Lower Cycle time
High efficiency and low power consumption
Low maintenance

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Cane Conveying System
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Cane Conveying System

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Feeder Table
  • With variable frequency drive to ensure proper cane feeding
Cane Carrier
  • To handle both chopped cane and whole stalk cane
Combination of straight line carrier as well as auxiliary carrier located normally at right angles to straight carrier, depending upon the plant capacity

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Fibrizer
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Fibrizer

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Fibrizers are used for shredding of sugarcane into fibres and open cells to enable prepared cane to be crushed in between the rollers of the mills to extract juice.
 
Fixed or Swing Type
  • Hammers with replaceable tips
Three / Four arm type integral, specially designed rotor discs eliminate failure against shocks
Hammer shanks of fixed hammers tenoned into machined pockets and fastened with high tensile bolts which reassure a close fit, and eliminate shear. Swing hammers are hinged on axles with bush bearings. Hammers are staggered to cover entire rotor width
Rotor supported in generously designed heavy duty bearings, housed in solid cast steel bearing blocks with water cooling jacket
Oil mist or circulating oil lubrication for bearing
Anvil of pocketed construction, hard faced to 500 BHN for improved and uniform cane preparation
Floating flap provided over feed cane blanket achieves effective air seal and reduces excessive winding and consequently reduces noise, loss of sugar through mist formation, and saves power
  
Range:
Swing Diameter: 1830 mm to 2200 mm
Width: 500 mm to 2600 mm
Speed : 750 – 1000 rpm

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Shredding Machine
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Shredding Machine

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Improved mechanical disruption of the stalk for the juice to be easily pressed/ diffused from the cane.
Features:
  • Swing hammers with replaceable tips
Swing hammers hinged in axles with bush bearings and staggered to cover entire width of rotor
Long fibres for better feedability
Enhanced milling capacity
Enhanced mill extraction
Preparatory Index of more than 90%
Low power consumption
Reduced maintenance
  
Range:
Sizes - 1500mm to 2750 mm width
Swing Diameter: 1830 mm to 2100 mm
Speed  1000 – 1200 rpm
 
Cane Sugar Mill Feeding Devices
Uttam can provide varying degrees of feedability and superior performance by fitting one or a combination of the following feeding devices:
  • Donnelly Feed Hopper
Heavy Force Feeder Roller
Pressure Feeder -Grooved or Toothed Pressure Feeders
  

Donnelly Chutes

Elevated vertical feed
The necessary degree of compaction of feed material
For maintaining a controlled, positive, even feed for better mill extraction
Feed material bulk density increased
Improved feedability
  
  
 Feeder

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Sugar Mill
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Sugar Mill

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Mill & Auxillaries
Two/Three Roller Mill With Under Feed Roller


Features
  • Swing hammers with replaceable tips and hinged in axles with bush bearings
Rotor housed in solid cast steel bearing blocks with water cooling jacket
 

Advantages

  • Low final bagasse moisture
Low maintenance and spares cost

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Evaporators
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Evaporators

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Robert Evaporator

Range

  • 100-5000 m2
Type - Conventional / Radial Flow
 

Features

  • Efficient steam distribution
Effective removal of non condensable gases
Adequate provision for withdrawal of concentrated juice
Chevron or centrifugal type catchall

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Juice Heater
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Juice Heater

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Types
  • High velocity tubular Juice Heater
Dynamic tubular Juice Heater
  • Vapour line tubular Juice Heater
  • Condensate tubular Juice Heater
 

Range

  • 50 - 680 m2 heating surface
 

Features

  • Multi-circulation
Efficient distribution of steam
Cover plates provided with balancing device for easy opening
  • Leak proof passes for higher efficiency
Interchangeability of operation
Positive removal of condensate
Adequate venting

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Clarifiers
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Clarifiers

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Type : Conventional 4x4 type or Short Retention
Conventional  4x4 type
 
Salient features :
 

1. Trays: All trays are properly formed to minimize cavities and create better scraper contact with tray surface. Scraping ensured over larger area providing consistent mud concentration.

 
2. Clea ensured along the entire length of piping by hydraulic gradient.
 
3. Feed System: The feed to the top compartment (flocculating chamber) from the flash tank is through an inverted U for liquid sealing between flash tank and the top compartment followed by `Y’ type entry to the shell of the top compartment. Each branch of the `Y’ pipe will be tangential to the shell to create counter current and formation of foam. This foam helps in arresting floaters to a reasonable extent. For eliminating these floaters along with foam a foam canal is also included. The level of foam canal is very important as it establishes the level of juice in the clarifier and hence the levels of the mud box, juice boxes and flash tank.

To ensure proper distribution to the lower compartments a mud seal arrangement between flocculating chamber and top compartment is provided and two cut outs in the centre tube having their lowest point at the level of the mud seal top to ensure juice enters the centre tube through which it is distributed to the various compartments at the rate of withdrawal from each compartment.

Centre Tube Gates fitted in the centre tube for proper operation with partial filling of Clarifier. The flocculent is added in juice entry pipe before flocculating chamber through funnel and baffles are provided in the entry point for proper mixing of flocculent with incoming juice.
 
4. Mud withdrawal System: The withdrawal will be by means of mud overflow box with telescopic valves ensuring flow by gravity only. For scraping mud we shall be providing rake arms welded to the centre tube and having 5 to 6 rake blades hinged to it at an angle. This will ensure that the mud trapped at any point is also scraped and mechanically drawn towards the centre. By adjusting the telescopic system of the mud overflow box a reasonably good concentration of mud can be achieved suitable for proper filtration. It will also allow better clarity of the clear juice when mud withdrawal becomes more efficient.
 
5. Venting System: Removal of trapped air/vapour is very important for eliminating turbulence at clear juice withdrawal points. Our proposal includes 2 sets of venting(should this be vents?) from each compartment diametrically opposite to each other having inclined take off from the shell to ensure best possible removal of trapped vapours.
 
6. Sampling System: One set of sample piping shall be supplied so that the rate of withdrawal of clear and muddy juice can be ascertained for each compartment.

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