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Mahindra Composites

Taluka Maval, Pune, Maharashtra
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Mahindra Composites - Manufacturer of utility vehicle gears, permanent magnet & soft ferrite cores in Pune, Maharashtra.

Nature of Business

Manufacturer

Legal Status of Firm

Limited Company (Ltd./Pvt.Ltd.)

Utility Vehicle Gears
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Utility Vehicle Gears

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  • Range: Upto DIN7 upto 600 mm Diameter
  • Application: Utility Vehicle, Agricultural, Construction, Two Wheelers and Non-Auto

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Permanent Magnet
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Permanent Magnet

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Ferrite manufacturing is based on Ceramic Powder Technology. High quality Iron oxide and Strontium or Barium carbonates are homogenously mixed, reacted at controlled high temperature. The ferrite granules formed are crushed and consequently converted into slurry with controlled particle size distribution. Pressed compacts are produced by biaxial compaction under controlled magnetic field thus introducing anisotropy in macro level in the compact. Sintering to achieve the required density, magnetic and dimensional features are done in precisely controlled furnaces. Sintered Ferrites are ground to achieve the required dimensions in close tolerances.


Chemistry of Ferrite magnets:

Major Chemical composition of ferrite magnets is Strontium Ferrite(SrO.6Fe2O3 or SrFe12O19). Magnetic Products Division manufactures permanent ferrite magnets in various sizes and shapes.



Quality System:

We are committed to quality and our quality policy is customer centered. Magnet manufacturing is supported by highest quality system, ISO-TS16949. Control Plans, APQP, PPAP, FMEA, Continuous Improvement, 8D problem analysis are inherent to Magnetic Product Division manufacturing.

Technology:

Magnetic Product Division manufacturing is fully integrated with its R&D division and routinely introduces technological advancements in the areas of process, products and new magnet material grades.

Applications:
  • Arc Segment Ferrite Magnets for Automotive Applications
  • Ferrite Magnets for Brushless DC Motors
  • Slab Ferrite Magnets for Seperators & Equipment Handling
  • oil Cleaner Ferrite Magnets

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Soft Ferrite Cores
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Soft Ferrite Cores

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Chemistry of Soft ferrites:

Our wide ranges of soft ferrite cores are made from Manganese Zinc Ferrite (MnZnFe12O9).Chemistry of various soft ferrite grades are closely controlled by using X-ray Fluorescence Spectrometer (XRF).

 

Process of Ferrite magnet manufacturing:

Ferrite manufacturing is based on Ceramic Powder Technology. High quality Iron oxide, Manganese oxide and Zinc Oxide are homogenously mixed and reacted at controlled high temperature. The ferrite granules are crushed and consequently converted into ready to press powder by spray drying process. Powder compaction is done using precision presses. Sintering to achieve the required density, magnetic and dimensional features are done in precisely controlled furnaces. Sintered Ferrites are ground to achieve the required dimensions in close tolerances.



Quality System:

We are committed to quality and our quality policy is customer centered. Magnet manufacturing is supported by highest quality system, ISO-TS16949. Control Plans, APQP, PPAP, FMEA, Continuous Improvement, 8D problem analysis are inherent to Magnetic Product Division manufacturing

 

Technology:

Ferrite core manufacturing is based on Ceramic Technology. Manufacturing is fully integrated with its R&D division and introduce technological advancements in the areas of process, products and new ferrite grades.

Ferrite Grades:

We offer most of the Soft Ferrite grades required to meet customer demand for across-the-board ferrite core requirements for applications such as – SMPS and other Transformers, telecommunication, RFID, Antenna, Compact Fluorescent Lamps(CFL), Electrode less Lamps (ELL).


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Engine Gears

Engine Gears

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Clutch Components

Clutch Components

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Differential And Axle Gears
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Synchro Hubs And Gears

Synchro Hubs And Gears

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Skin Panel  Front Dome

Skin Panel Front Dome

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