Cooling tower Components
Cooling Tower Motor
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maxion Cooling Tower Motors are the products of the expertise of highly qualified technical team with a stage wise rigid inspection method under TQM concept.
Salient Feature :
• The Motors are rugged in construction and are designed for satisfactory operation at wide voltage fluctuations.
• Special care is taken in design for Cooling Tower application.
• Higher efficiency and power factor ensuring lower power consumption and lower operating temperature of the motor.
• Motors with Ip55 degree of protection and class ‘F’ insulation.
• Shaft extension as per customer requirement (can be provided with lock nuts).
• Rotors used are pressure die cast and dynamically balanced.
• Connections are made by electric brazing to eliminate loose connection.
• Winding is varnished using vacuum impregnation and treated for protection against humid atmosphere.
• Bearings are shrunk fit in bearing seats which are ground to close tolerances.
• Mounting : V1 (Shaft downward position)
• Relative Humidity : 90 %
• Flange : B- as per IS - 2223
• Shaft can be supplied with stainless steel material AISI – 410 as per customer requirement.
Specifications:
| Specifications : | |
|---|---|
| Output | 0.093 - 90 K.W |
| RPM (Pole ) | 2, 4, 6, 8 & 10 Pole |
| Type | Three Phase Electric Motor |
| Enclosures | Totally Enclosed Fan Cooled / SPDP |
| Frames | 56 – 280 M |
| Ambient temperature / temperature rise | 45* C / 75* C, Class – B by resistance method |
| Insulation Class | ‘F’ |
| Voltage | 415 + 6% V |
| Frequency | 50 + 3% Hz |
| Combined Variation | 10 % (absolute sum) |
| Connection | Star up to 1.5 K.W / Delta above 1.5 K.W |
| Altitude | Up to 1000 meters above sea level |
| Duty | S1 |
| Degree of protection | IP-55 |
| Terminal Box | Top |
| Bearing | Anti frictional ball bearing |
| Grease | High temperature lithium complex grease (155* C) |
| Main Dimensions | Foot mounted according to IS: 1231 |
| Flange mounted according to IS: 2223 | |
| Foot cum Flange mounted | |
| Face Mounted |
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Cooling Tower Fan
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Common applications include cooling the circulating water used in oil refineries, chemical plants, power plants, petrochemical plants, natural gas plant, processing plants, food processing plants, semi-conductor plants, building cooling, and other industrial facilities.
As mentioned above all the cooling towers are operated in the environment full of steam and water that is why most of the cooling accessories of the cooling tower are made of either good quality wood or of fiber and same is applicable for the cooling fan in cooling towers.
The fans mainly used in cooling towers are operate in full of corrosive environment, therefore its performance reduces over a period of time due to corrosion on the fan's surface. The efficiency of cooling tower fan reduces significantly which lead to several cooling problems like improper cooling, non-maintenance of water temperature, proper cooling but with higher power consumption.
It is a common mistake that upon reduction in cooling capacity of cooling tower, the fan blade angle is increased to maintain the cooling tower airflow requirement but increasing the airflow by increasing the blade angle of cooling tower fan, increase the power in cube of the airflow i.e.KW1/KW2= (Q1/Q2) ^3 ,(Increase of 10% of the air flow results in 33.1% increase in the power consumption by the cooling tower fan)
To overcome all these problems Mayafan offers the best solution by providing high efficient power saving FRP cooling tower fans.
Introduction of fiber glass composite material and ease of processing helped in designing cooling tower fan to adopt more efficient profiles with optimum distribution of fan blade chord and twist, which are difficult to generate with metallic material. Owing to this fact hollow bladed FRP fans are being rapidly adopted for various applications as cooling tower fans, heat exchanger humidification fans etc.
With the above all advantages Maxion would like to offer some more specialties in design of cooling tower fans:
1.With our expertise in the axial fan blades design Maxion cooling tower fan uses the most efficient aerodynamic profile for the blades designed we accept the challenge to prove power saving not only over metallic cooling tower fans but also against other FRP cooling tower fans.
2.. Only Maxion cooling tower fan blades have the aerodynamic profile over its full blade length compared to other manufacturers providing conventional cooling tower fan having approximately 30% blank portion in the blade which does not present aerodynamic profile.
3. Maxion aerodynamic hub is the best solution for reduction of air turbulences near the neck of the cooling tower fan blade and to reduce the mechanical hub dimension as well.
With above all specialties Maxion offers following special features;
1.. Higher efficiency: In cooling tower application of axial fan, we not only accept the challenge of power saving against metallic cooling tower fan (around 20 to 35%) but we are also pleased to take the challenge of providing power saving against other cooling tower FRP fan manufacturers (around 10 to 15%).
2.Excellent surface finish amongst the entire metallic cooling tower fan range available in industries.
3.Excellent corrosion resistance with consistent performance even after long time of operation.
Our cooling tower fans include:* Variable and non-variable pitch axial flow cooling tower fans
* Used FRP Spinner (aerodynamic hub) for improving the efficiency of cooling tower fan
* Maxion offers cooling tower fan range from 2 to 44 feet.
* Maxion cooling tower fan assemblies are dynamically or statically balance as per ISO 1940,
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Drive Shaft For Cooling Tower
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Maxion manufacture Cooling Tower Drive Shaft Assembly. Manufactured with utmost precision, the offered product is as per the set industry standards. Also, we employ factory-tested raw material and latest techniques while manufacturing this product. Our range undergoes a series of tests for ensuring its overall quality. In line with clients' variegated requirements, our product is made available in a wide range of sizes and dimensions.
Features:
I. Sturdiness II. Dimensionally accurate III.Easy installation
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Cooling Towers Gear Box
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Case hardened and lapped steel spiral bevel gears to transmit the torque between right angle shaft. Unicase design with Pumpless Lubrication and three-point Foundation.
Features:
- Sizes: 140 to 450mm Centre Distance
- Power Range: Upto 600kW
- Torque Range: Upto 75,000Nm
- Ratio: Upto 15.4:1
Applications:
- wooden Cooling Towers,concrete cooling towers
- Plastic and steel Industry
- Sugar, Cement, Paper Industry
- Solvent Extraction
- Power Plants
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Cooling Towers Sprinkler /Water Distribution Systems
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The offered sprinkle is manufactured with the help of supreme quality metal and cutting-edge technology in compliance with set industry norms. Our offered sprinkler is widely used in different industries for watering and irrigation purpose. Clients can avail this sprinkler from us in different specifications as per their necessities.
Features:
- Finely finished
- Easy to install
- Sturdy construction
- sizes avaible are 50 mm to 200 mm
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Cooling Towers Nozzles
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Cooling Tower, a heat exchanging equipment. Receives hot water from Surface condenser, which needs to be cooled & recycled back to the condenser for the continuous cycle. In a Power Plant or any steam producing stations, production efficiency depends on the condensation of steam & recycling. The surface condenser plays an important part in this cycle. Effectiveness of condenser depends on the temperature of the cooling water.
Cooling Water can be effectively cooled only if it is properly distributed in to the fine particles for it get cooled to the required temperature. The Spray Nozzle, the cheapest in Value of the cooling tower parts, but plays a critical role in deciding the efficiency & size of the cooling tower.
Maxion is not just a Nozzle manufacturer, we also simulate the performance of the cooling tower Nozzles in our works with our Nozzle flow testing facility to analyse every contours in the design of the Nozzle. We have successfully supported many of our OEM- cooling tower manufacturing customers in reducing the size of the cooling tower thereby reducing the cost of the cooling tower by efficiently utilizing every space available beneath the Nozzle for cooling application. The space to be provided between each Nozzle & wet surface area available over the packing fill depends on the Nozzle.
Maxion manufactures Nozzles different shapes & in different orifice sizes for achieving flow characteristics. Every Nozzle has different levels of spread zones to split the water in to the droplets as possible. Sizes of the droplets are also very important as too small droplets may get carried away by the cooling air & heavier film formation may act as a hindrance to the flow path of the cooling air. Within these two extremes, Nozzles are designed by the designer & supplied according to the client needs.
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Cooling Towers Fills/Packings
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We compete effectively in today's global business environment by constantly delivering cost competitive and high quality Cooling Tower PVC (Polyvinyl Chloride)Fills that meet or exceed customer’s expectations. Our offered range is manufactured under the guidance of our qualified professionals using high grade Polyvinyl chloride and modernizes machinery in accordance with set industry standards. Offered fills are extensively used for filling the different types of cooling towers to improve water distribution and other purposes.
Features:
- Sturdiness
- Simple installation
- Durability
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Cooling Towers Drift Eliminators (Fills Type)
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Our organization is instrumental in providing a comprehensive range of Cooling Tower Drift Eliminators.
The products offered by us are designed in efficient manner with premium raw material and highly modern technology in synchronization to latest industry standards. The entire range is widely acclaimed among the clients for its durability and sturdiness. We provide these products in customized options as per the requirements of our esteemed clients at affordable prices.
Features:
- Easy to install
- Rugged design
- Excellent quality
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