MECON Limited

• Visit of site for collection of site related data
• Assessment of raw materials’ availability
• Assessment of infrastructural facilities like water, power, rail, road and port
• Estimation of differential costs

• Tenatative finalization of the process route
• Tentative product-mix
• Broad major technological and auxilliaries’ facilities
• Indicative requirement of raw materials
• Indicative requirement of services
• Indicative requirement of land
• Estimation of tentative capital costs

• Finalisation of product-mix
• Finalisation of site
• Finalisation of process route
• Development of project concept along with process-cum-material flow
• Finalisation of services and infrastructures requirement
• Estimation of capital costs, production costs and financial parameters

• Detailing of product-mix (sizewise and gradewise)
• Detailed finalization of technological and auxilliaries’ facilities
• Preparation of major equipment specifications for both technological and auxilliaries’ facilities
• Detailed finalization of services facilities
• Preparation of technological specification for services facilities
• Finalisation of project planning, implementation schedule
• Finalisation of manpower requirement
• Detailed estimation of capital costs, production costs and financial parameters

Detailed Engineering of quality assurance/surveillance network and laboratory design facilities  including inspection of metallurgical finished product and supply of quality assurance network for metallurgical plants on turnkey basis 

• Conceptual Planning of quality assurance facilities for ferrous, non-ferrous and chemical plants
• Selection of equipment for the specified testing facilities
• Preparation of technical specifications for quality assurance equipment, inspection (on-line) systems
• Scrutiny of technical offers submitted by the bidders/suppliers and preparation of technical recommendations
• Planning of quality assurance / surveillance network buildings
• Development of detailed equipment layout drawings
• Preparation of detailed assignments for service facilities
• Site services like supervision, erection & commissioning of the equipment
• Supply of testing and analysis equipment for metallurgical plants on turnkey basis

In the area of Environmental Engineering, MECON has a multi-disciplinary group of engineers and scientists consists of Chemical, Civil, Mining and Environmental engineers, Hydrogeologist, Chemists, Ecologists, Meteorologist,  Biotechnologist, Land-use specialists & GIS expert, Social scientists etc.  Our engineers associate/ participate in formulation of national policies/ standards  in field of environmental engineering and pollution control for the statutory bodies like MOE&F and CPCB.

Range of services :

• Base line data generation
• Project Specific EIA/EMP for Environmental Clearance by SPCBs / MoEF
• Regional EIA Study
• Carrying capacity and Sustainable Development studies
• Planning for development of green belt for attenuation of noise and fugitive dust emissions
• Safety audit, risk / hazard studies and disaster management plan (both on-site and off-site)
• Toxic and hazardous waste inventory & management and solid waste disposal
• Environnemental Audit, Env. Statement & Env. Mgt. Systems, ISO:14001
• Clean development mechanism
• Industrial effluent treatment & domestic sewage treatment
• Disposal system, dust extraction and dust suppression systems, and other Air pollution control system etc.

Recognitions

• Environmental laboratory is recognized by Ministry of Environment and Forest, Govt. of India under Environmental Protection Act 1986 and enlisted in various pollution control boards in India.
• MOU with ASPECTS Certification Services (ASC), UK in the areas of ISO 14001.
• International CDM web site enlists one of the MECON’s Environmental Experts as national resource person for CDM.
• UNFCCC has nominated one of the MECON’s Environmental Experts as a member of Working Group on Afforestation & Re-forestation Projects for CDM.

Nodal Offices :

PO DORANDA, RANCHI-834 002

CONTACT PERSON

Major Clients:

Range of Services:

• Flow sheet & material balances
• Shops layout / plant unit layout drawings
• P & I diagrams
• Approval of drawings / data sheets / schemes from technology & equipments supplier
• Selection of Plant & Equipment
• General arrangement drawings
• Detailed drawing for civil, structural, architecture, electrical, piping, inter connecting service facilities
• Tender specification
• Detailed working drawings for construction, erection & commissioning
• Engineering for adhering to pollution control norms

Our diverse expertise and talents enables us to offer our clients the complete range of engineering, procurement and construction (EPC) services that bridge all the clients construction needs. MECON takes single point responsibility for managing all elements of project execution viz; basic and detail engineering, procurement, plant construction, erection, start up, commissioning and post commissioning services.

For each project, MECON assembles a unique team of highly qualified and experienced project managers, engineers and procurement and construction specialists that covers the following major areas:

• Site survey and soil investigation
• Design and detail engineering
• Civil engineering and structural engineering work
• Supply of plant and equipment
• Contract Engineering
• Inspection and expediting
• Construction management
• Project monitoring and control
• Erection and trial run
• Commissioning services
• Demonstration of performance guarantee parameters
• Post commissioning services

MECON is actively engaged in providing EPC services in following areas

Iron Making

• Project conceptualization and turnkey execution of blast furnace along with its auxiliary system

Steel Making

• Turnkey execution of steel melting shop and continuous casting plants

Hot & Cold Rolling Mills

• Rail and structural mills
• Wide flange beam mills
• Billet mills
• Light and medium section mills
• Merchant bar mills
• Wire rod mills
• Hot strip mills
• Tandem cold rolling mills
• Single stand reversing cold mills
• 2 stand temper / DCR mills
• Skin pass mills
• Foil mills

Strip Processing and Finishing Lines

• Semi continuous / continuous pickling lines
• Degreasing lines
• Continuous annealing lines
• Electrolytic tinning lines
• Hot dip galvanizing and Galvalume / Galfan coating lines
• Electro galvanizing and multi metal coating lines
• Organic paint coating lines
• Shearing, slitting and coil preparation lines
• Coil sheet / corrugating lines
• Extrusion lines

Special Plants

• ERW tube plants
• Cold forming lines

Coke Ovens & By-Products

• Coal beneficiation and coal preparation
• Coal carbonization through by product recovery ovens of 4.5m to 7.0m height
• Coke dry cooling plants
• Pollution control measures
• Effluent treatment plants
• Gas processing and primary coal chemicals recovery plants
• Secondary coal chemicals processing
• Up scaling of pilot plant to commercial scale

Developmental Projects

• Second launch pad at SDSC, Sriharikota
• Geotechnical centrifuge for IIT, Mumbai
• Additional model cart at NAL, Bangalore

Range of Services:

• Site survey and soil investigation
• Site preparation
• Enabling works
• Store & inventory management
• Construction planning
• Time & cost management
• Contract administration
• Civil and structural works
• Shut down planning
• Supervision of construction and erection
• Measurement and certifications
• Safety & Security Management
• Quality management

Range of Services:

• Network planning
• Quality assurance
• Scope management
• Contract engineering
• Vendors management
• Procurement services
• Safety & Security management
• Store & inventory management
• Transportation management
• Estimating & Financial forecasting
• Project monitoring & control
• Control of cost & completion time
• Project co-ordination & liasioning
• Inspection, expediting and acceptance of plant & equipment
• Supervision of Installation of products / services
• Scheduling & Progress report
• Specialist supervision
• Manpower planning
• Risk management
• Interface management with statutory / regulatory authorities etc.

Range of Services:

• Commissioning instruction
• Installation / operating procedures
• Cold test run and supervision during commissioning
• Heating up & commissioning of Coke Oven Batteries
• Preparation of As-built drawings (Configuration Management)
• Performance guarantee demonstration
• Post commissioning services as per client’s requirement

Range of services:

Strategic Planning

• Demand – Supply analysis
• Identification of potential markets
• Analysis of Competitor's positioning
• Pricing trends
• Performance-gap analysis
• Formulation of growth strategy

Project appraisal / Evaluation

• Site selection studies
• Estimation of Project Capital cost & Production cost
• Financial / economic evaluation of projects
• Sensitivity analysis / Risk analysis
• Social cost benefit analysis
• Tender appraisal / evaluation / negotiations

Organizational Diagnostic Studies

• Turnaround / rehabilitation studies
• Asset valuation
• Technical due diligence studies

Baseline Socio-economic Studies

• Socio-economic impact assessment
• Rehabilitation & resettlement plan
• Project benefit monitoring & evaluation
• Disaster Management

• Value engineering studies
• Evaluation of new technologies
• Corporate plan / Growth Plan

Nodal Offices : Ranchi, New Delhi & Bangaluru

List Of Major Project Executed:
Expansion of SAIL plants - BSP, RSP, BSL,ISP, DSP
NINL Phase-II Expansion
Growth Strategy Plan for Qatar Steel Company : Expansion Phase-III

Major Clients

Overseas Client :
Gulf finance house, Qatar Steel Company, Emirats Trading agency, UAE
Dangote Industries, Nigeria, Bangladesh steel & engg. Corporation (BSEC), Dhaka, PT Distrindo, Indonesia, UNIDO, ADB, World Bank / SCADA, United Gulf Steel (UGS), Saudi Arabia, JSC Centrodorstroy etc. Moscow

Indian Client:

Steel
Ministry Of Steel, SAIL, RINL, TATA Steel, JSW, JSPL, Essar Steel Ltd.
Bhushan Steel, MOIL, BRL, MMTC, MSTC, SBI Capital Marketing limited, SBI, IDBI, ICICI, ARCIL, IRBI, Ferro Scrap Nigam Limited
Jai Balaji Jyoti Steels Limited, Maithan Ispat Limited, MSP
Metallics Pvt. Ltd., Shyam DRI Power Ltd.,
BRG Iron & Steel Company Pvt. Ltd.
Viraj Steel & Energy Limited,
Reliance Infrastructure,
Jain Steel & Power
 Limited

Non Ferrous
NALCO, BALCO, HZL,
Hindalco. ZOOM
Developers

Power
WBSEB, Govt. Of Orisa, NTPC, OHPC, MNES,
JSEB, BSEB, IPICOL
NLC, IRIL, IGPCL,
NSPCL, BPSCL,
Sriram EPC Ltd.

Oil & Gas
GAIL

Engineering
Govt. Of Orisa, SPINFED Orisa, Jessops & Co.,
Kolkata High Court
DRDO, GOJ

Shipyard
Hindustan Shipyard, JNPT

MECON renders tendering & procurement services covering the following:

• EPC / Turnkey assignments
• Consultancy projects
• World Bank funded ventures
• Specific customized assignments

Range of Services:

• Preparation of Tender documents by grouping of equipment / services
• Evaluation of vendors / contractors
• Tendering, techno-commercial evaluation & finalization of tender
• Preparation of contract document
• Billing Schedule finalisation
• Expediting of Supply / Services.
• Project finance management
• Closure of contract.

Broad Scope :

• Total Inspection of Product - Raw material, In-process & Final Product.
• Selective In-process Inspection & Final Product Inspection
• Final Product Inspection
• Expediting & Post ordering follow up

MECON’s expertise :

Industry
Steel, Power Plant, Oil & Gas, Infrastructure, Coal, Cement, Power Transmission & Distribution, PHD, Aluminum, Zinc, Copper.

Experts-
NDT Testing
Reliability Test
Environmental test
EHT Electrical equipment
Instrumentation
Plant Automation

Area of services :

Preparation of inspection specification & quality plan for inclusion in equipment technical specification.

• Welders’ qualification
• Approval of vendor’s rendering NDT services
• Approval of Quality Assurance Plan furnished by vendors’
• Undertaking inspection of equipment of any complexity & magnitude, Raw material, In-process & Final Product as appropriate
• Reliability, Type & Special Test Plan finalization & Witnessing
• Third Party Inspection
• Expediting & follow up for early delivery of equipment

Experience :

Rich experience in more than 100 projects

Client

1. Steel Authority of India Limited
2. National Aluminum Company Limited
3. IOCL /HPCL/BPCL/IPCL
4. GAIL
5. ISRO
6. Nevelli Lignite Corporation Limited
7. Central Coalfields Limited, SECL, WCL
8. Jindal Steel Limited
9. Jharkhand State Electricity Board
10. Uttaranchal State Electricity Board
11. Oil & Natural Gas Commission
12. Neelachal Ispat Nigam Limited
13. Indraprastha Gas Limited
14. Hindustan Zinc Ltd.
15. Hindustan Copper Limited
16. Essar Steel Limited
17. Bhusan Steel Limited
18. Ordinance Factory Board
19. New Note Press & Mint, GOI, Ministry of Finance
20. KIOSCL
21. Govt. of W.B.- PHD & Forestry Deptt.

Ongoing Project

1.  
   • SAIL Modernization Projects- ISP, BSP, RSP, BSL
   • NTPL, 500MW Power Plant Project
   • NINL – 2nd Phase Expansion
   • JSW Energy Limited- 300MW Power Plant
   • Jindal Stainless Steel, Duburi
   • NALCO- 120MW Expn. of  power plant
   • BSSL, Meramandali

• MECON offers customized solutions that add value to Process Control, Production Planning and Control (PPC), Management Information System (MIS), Materials Management, Maintenance Management, Financial Management, Human Resource Management, Engineering Analysis & Design and simulation of plant operations.
• MECON also enjoys a unique position of strength in Engineering as well as Information Technology under one roof. We have been active in synergizing the complementary strengths to develop production tools which are being used extensively.
• MECON has campus wide network at its Headquarter and other engineering offices connecting all users and servers alike. Internet connectivity is through Leased Line/ Broadband/MPLS VPN.

• Automation of sinter plant
• Raw material handling
• Oil pool accounting
• Inspection management
• Instrumentation Management
• Contracts management
• Web based Project Management System (PMS)

Major Clients

• SAIL, TISCO, IOCL, MRL

2.  Power & Energy

• Electricity Regulatory Commission System
• Documentation and Load flow analysis
• Substation logging System
• Trouble Call Management system
• Power Manager System (Web / Windows based)
• Cable Schedule Generator System

Major Clients

• OERC, JSEB, WBSEB, Chattisgarh SEB , Neyveli Lignite, Bhushan Steel

3.  Financial and MIS

• Voucher Level computerization for six AG offices
• Material Management
• University Examination System
• Library Management System
• Payroll, Financial Accounting etc…
• Web based applications – Meconinfo , E-Archives

Major Clients

• AG - Jharkhand, Bihar, Orissa, West Bengal, Karnataka and Kerala
• IIDCO
• National Metallurgical Laboratory
• Ranchi University